High-temperature setting device for polyester fabric

By introducing a cooling roller and an air jet system into the high-temperature setting device for polyester fabrics, the problem of high temperature of the fabric after setting and the harm to operators have been solved, and rapid cooling and stability adjustment have been achieved.

CN223510157UActive Publication Date: 2025-11-04SUZHOU DAYI TEXTILE CO LTD
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Patent Information

Application Number
CN202423049396.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-04
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The residual high temperature of the polyester fabric after the setting process can cause injury to the operators.

Method used

A high-temperature setting device for polyester fabric was designed, comprising a high-temperature tunnel, a heating chamber, and a cooling component. The cooling component consists of a fixed block, a slide rail, an air pump, a round rod, and a cooling roller. The cooling roller rolls above the fabric and sprays airflow for dual cooling.

Benefits of technology

It achieves rapid cooling of polyester fabric, preventing high temperatures from harming operators, and ensures cooling stability and tightness by adjusting the height of the cooling roller with a spring.

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Abstract

A polyester fabric high-temperature shaping device comprises a base, a sealing door is arranged on the front face of the base, a workbench is arranged at the top of the base, a conveying belt is arranged in the middle of the workbench, control buttons are arranged on the front face of the workbench, fixing rollers are arranged at the two ends of the workbench, and a high-temperature tunnel is arranged above the middle of the workbench. A heating chamber is arranged in the high-temperature tunnel, a feeding port is formed in the left end of the high-temperature tunnel, a discharging port is formed in the right end of the high-temperature tunnel, a plurality of heating rods are arranged in the heating chamber, a protective net is arranged at the bottoms of the heating rods, a cooling assembly is arranged at the right end of the high-temperature tunnel, and the cooling assembly comprises a fixing block and a cooling roller. The cooling roller rolls above the polyester fabric, and double cooling is performed by utilizing the cooling roller and the air flow sprayed in the holes, so that the purpose of quickly cooling the polyester fabric is achieved, and the injury to operators caused by the residual high temperature of the sized polyester fabric is prevented.
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Description

Technical Field

[0001] This utility model belongs to the technical field of high temperature setting devices, specifically relating to a high temperature setting device for polyester fabrics. Background Technology

[0002] The background technology of high-temperature setting equipment for polyester fabrics mainly involves the heat setting treatment of polyester fibers (polyester). Polyester fiber is a thermoplastic fiber that shrinks and wrinkles during wet heat processing. Heat setting is a key process in the post-processing of polyester fibers. By heating and setting polyester fiber bundles that have been stretched to a certain fineness under a certain tension, the strength of the polyester fibers can be increased and the elongation reduced, resulting in finished products with good dimensional stability. However, the residual high temperature of the polyester fabric after setting can cause injury to operators. Utility Model Content

[0003] The purpose of this invention is to provide a high-temperature setting device for polyester fabrics to solve the problem mentioned in the background art that the residual high temperature of polyester fabric after setting can cause harm to operators.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A high-temperature setting device for polyester fabric, comprising:

[0006] The base has a sealing door on its front and a worktable on its top. A conveyor belt is located in the middle of the worktable, and control buttons are located on the front of the worktable. Fixed rollers are located at both ends of the worktable. A high-temperature tunnel is located above the middle part of the worktable, and a heating chamber is located inside the high-temperature tunnel. A feed inlet is located at the left end of the high-temperature tunnel, and a discharge outlet is located at the right end of the high-temperature tunnel. Multiple heating rods are located inside the heating chamber, and a protective net is located at the bottom of each heating rod. A cooling component is located at the right end of the high-temperature tunnel, and the cooling component includes a fixing block and a cooling roller.

[0007] As an optional implementation, the right end of the high-temperature tunnel is provided with two corresponding fixing blocks, which are located at the front and rear ends of the top of the workbench, respectively. The two fixing blocks have cavities inside and wire mesh on their outer ends.

[0008] As an optional implementation, the inner ends of the two fixed blocks are provided with slide rails, the slide rails are connected to the cavity, the cavity is provided with an air pump, and the air pump is fixedly connected to the bottom surface of the cavity.

[0009] As an optional implementation, a hollow cavity is provided above the slide rail, an opening is provided at the bottom of the hollow cavity, a spring is provided inside the hollow cavity, and a limiting block is provided below the spring, the limiting block can only move up and down within the hollow cavity.

[0010] As an optional implementation, a connecting rod is provided below the limiting block, the top end of the connecting rod is fixedly connected to the bottom end of the limiting block, the bottom end of the connecting rod passes through the bottom opening of the hollow cavity, and a slider is provided at the bottom end of the connecting rod.

[0011] As an optional implementation, the slider can slide up and down within the slide rail. A round rod is embedded in the center of the slider. The round rod has a through hole. One end of the round rod is located in the cavity and connected to the air pump via a hose. The other end of the round rod is located outside the fixed block.

[0012] As an optional implementation, a cooling roller is provided between the two round rods, the cooling roller has a cavity inside, bearings are embedded at both ends of the cooling roller, and the other ends of the two round rods are respectively embedded in the bearings at both ends of the cooling roller.

[0013] As an optional implementation, the through hole on the round rod is connected to the cavity inside the cooling roller, the side of the cooling roller is provided with multiple holes, the multiple holes are connected to the cavity, and a semi-cylindrical cover is provided above the cooling roller, the two ends of the semi-cylindrical cover are respectively fixedly connected to the rod body of the two round rods.

[0014] Compared with the prior art, this utility model provides a high-temperature setting device for polyester fabrics, which has the following beneficial effects:

[0015] 1. Rapid cooling: The cooling roller rolls over the polyester fabric, using both the cooling roller itself and the airflow sprayed from the holes for dual cooling, thereby achieving the purpose of rapidly cooling the polyester fabric and preventing the residual high temperature of the polyester fabric after setting from causing harm to the operators.

[0016] 2. Maintain stability: The spring mechanism allows the cooling roller to adaptively adjust its height according to the different thicknesses of the polyester fabric, ensuring that the cooling roller can firmly adhere to the polyester fabric and guaranteeing the cooling effect, thus enhancing the stability of the component's cooling process. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0018] Figure 2 This is a schematic diagram of the right-side cross-sectional structure of the cooling component of this utility model.

[0019] Figure 3 This is a front cross-sectional planar structural diagram of the cooling roller of this utility model.

[0020] Figure 4 This is a three-dimensional structural diagram of the prototype of this utility model.

[0021] Figure 5 This is a frontal cross-sectional plan view of the high-temperature tunnel prototype of this utility model.

[0022] In the diagram: 1. Base; 2. Sealing door; 3. Workbench; 4. Conveyor belt; 5. Control button; 6. Fixed roller; 7. High-temperature tunnel; 8. Heating chamber; 9. Feed inlet; 10. Discharge outlet; 11. Heating rod; 12. Protective net; 13. Fixing block; 14. Cavity; 15. Wire mesh; 16. Slide rail; 17. Air pump; 18. Hollow cavity; 19. Spring; 20. Limiting block; 21. Connecting rod; 22. Sliding block; 23. Round rod; 24. Through hole; 25. Hose; 26. Cooling roller; 27. Chamber; 28. Bearing; 29. ​​Hole; 30. Semi-cylindrical cover. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides, for example Figure 1-5 shown

[0025] A high-temperature setting device for polyester fabric includes a base 1, a sealing door 2 on the front of the base 1, a worktable 3 on the top of the base 1, the bottom of the worktable 3 being fixedly connected to the top of the base 1, a conveyor belt 4 in the middle of the worktable 3, the conveyor belt 4 being driven by multiple sets of wheels, a control button 5 on the front of the worktable 3, the control button 5 being fixedly connected to the front of the worktable 3, the control button 5 being used to control the operation and emergency stop of the device, fixed rollers 6 at both ends of the worktable 3, the fixed rollers 6 being fixedly connected to the top of both ends of the worktable 3, the fixed rollers 6 being used to fix the polyester fabric and prevent wrinkles, a high-temperature tunnel 7 above the middle part of the worktable 3, the bottom of the high-temperature tunnel 7 being fixedly connected to the top of the worktable 3, at this time the high-temperature tunnel 7 is located in Between the two fixed rollers 6, a heating chamber 8 is provided inside the high-temperature tunnel 7. The left end of the high-temperature tunnel 7 is provided with a feed inlet 9, and the right end of the high-temperature tunnel 7 is provided with a discharge outlet 10. Multiple heating rods 11 are provided inside the heating chamber 8. The heating rods 11 are used to heat the air inside the heating chamber 8. A protective net 12 is provided at the bottom of the heating rod 11. The protective net 12 is fixedly connected to the inner wall of the heating chamber 8. The protective net 12 is used to protect the safety of the heating rods 11 and also to prevent the heating rods 11 from falling and damaging the polyester fabric if they malfunction. A cooling component is provided at the right end of the high-temperature tunnel 7. The cooling component is used to cool the polyester fabric after it has been shaped to prevent the residual high temperature of the polyester fabric after shaped from causing harm to the operator. The cooling component includes a fixed block 13 and a cooling roller 26. When in use, place the polyester fabric on the left end above the conveyor belt 4 and fix it with the fixed roller 6. After starting the device, the conveyor belt 4 will send the polyester fabric from the feed port 9 into the heating chamber 8. The polyester fabric will be shaped by the high temperature generated by the heating rod 11. After the shaping is completed, it will be sent out from the discharge port 10 by the conveyor belt 4.

[0026] like Figure 1 and Figure 2 As shown, the right end of the high-temperature tunnel 7 is provided with two corresponding fixing blocks 13. The two fixing blocks 13 are located at the front and rear ends of the top of the workbench 3, respectively. The bottom of the two fixing blocks 13 is fixedly connected to the top of the workbench 3. The interior of the two fixing blocks 13 is provided with a cavity 14. The outer ends of the two fixing blocks 13 are provided with wire mesh 15, which is fixedly connected to the outer ends of the fixing blocks 13. The wire mesh 15 is used for heat dissipation and ventilation inside the cavity 14. Figure 2As shown, the inner ends of the two fixed blocks 13 are provided with slide rails 16, which are connected to cavities 14. An air pump 17 is installed inside the cavity 14, and the air pump 17 is fixedly connected to the bottom surface of the cavity 14. Above the slide rails 16 is a hollow cavity 18 with an opening at its bottom, which is connected to the slide rails 16. A spring 19 is installed inside the hollow cavity 18, with its top end fixedly connected to the top inner wall of the hollow cavity 18. Below the spring 19 is a limiting block 20, which can only move up and down within the hollow cavity 18. Figure 2 As shown, a connecting rod 21 is provided below the limiting block 20. The top end of the connecting rod 21 is fixedly connected to the bottom end of the limiting block 20. The bottom end of the connecting rod 21 passes through the bottom opening of the hollow cavity 18, and a slider 22 is provided at the bottom end of the connecting rod 21. The top end of the slider 22 is fixedly connected to the bottom end of the connecting rod 21. The slider 22 can slide up and down within the slide rail 16. A round rod 23 is embedded in the center of the slider 22. A through hole 24 is provided on the round rod 23, which passes through both ends of the round rod 23. One end of the round rod 23 is located in the cavity 14 and connected to the air pump 17 through a hose 25. The length of the hose 25 allows the round rod 23 to slide up and down with the slider 22 without being affected. The other end of the round rod 23 is located outside the fixed block 13. Figure 2 and Figure 3 As shown, a cooling roller 26 is provided between the two round rods 23. The cooling roller 26 is made of a thermally conductive metal material and has a cavity 27 inside. Bearings 28 are embedded at both ends of the cooling roller 26. The other ends of the two round rods 23 are respectively embedded in the bearings 28 at both ends of the cooling roller 26, allowing the cooling roller 26 to rotate freely between the two round rods 23. The through holes 24 on the round rods 23 are connected to the cavity 27 inside the cooling roller 26. The airflow generated by the air pump 17 enters the cavity 27 through the through holes 24 on the round rods 23. The side of the cooling roller 26 has multiple holes 29, which are connected to the cavity 27, allowing the airflow inside the cavity 27 to flow out through the holes 29. A semi-cylindrical cover 30 is provided above the cooling roller 26, covering it. The two ends of the semi-cylindrical cover 30 are respectively connected to the two round rods 23. The rod body is fixedly connected, and the semi-cylindrical cover 30 is fixed and will not rotate. The semi-cylindrical cover 30 is used to block the airflow flowing out of the upper hole 29 when the cooling roller 26 rotates, so that the airflow rebounds and cools the outer surface of the cooling roller 26. When the cooling roller 26 rolls above the polyester fabric, it can achieve dual cooling through the airflow ejected from the body and the hole 29, thereby achieving the purpose of quickly cooling the polyester fabric and preventing the residual high temperature of the polyester fabric after shaping from causing injury to the operator. The spring 19 allows the cooling roller 26 to adapt to the thickness of the polyester fabric, firmly adhering to the polyester fabric to ensure the cooling effect.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-temperature setting device for polyester fabric, characterized in that, include: The base (1) has a sealing door (2) on its front side, a workbench (3) on its top, a conveyor belt (4) in the middle of the workbench (3), a control button (5) on the front side of the workbench (3), fixed rollers (6) on both ends of the workbench (3), a high-temperature tunnel (7) above the middle part of the workbench (3), a heating chamber (8) inside the high-temperature tunnel (7), a feed inlet (9) at the left end of the high-temperature tunnel (7), a discharge outlet (10) at the right end of the high-temperature tunnel (7), multiple heating rods (11) inside the heating chamber (8), a protective net (12) at the bottom of the heating rods (11), and a cooling component at the right end of the high-temperature tunnel (7), which includes a fixing block (13) and a cooling roller (26).

2. The high-temperature setting device for polyester fabric according to claim 1, characterized in that: The high-temperature tunnel (7) has two corresponding fixing blocks (13) at its right end. The two fixing blocks (13) are located at the front and rear ends of the top of the workbench (3), respectively. The two fixing blocks (13) have cavities (14) inside and wire mesh (15) on their outer ends.

3. The high-temperature setting device for polyester fabric according to claim 2, characterized in that: The inner ends of the two fixed blocks (13) are provided with slide rails (16), the slide rails (16) are connected to the cavity (14), the cavity (14) is provided with an air pump (17), and the air pump (17) is fixedly connected to the bottom surface of the cavity (14).

4. The high-temperature setting device for polyester fabric according to claim 3, characterized in that: A hollow cavity (18) is provided above the slide rail (16), and an opening is provided at the bottom of the hollow cavity (18). A spring (19) is provided inside the hollow cavity (18), and a limiting block (20) is provided below the spring (19). The limiting block (20) can only move up and down inside the hollow cavity (18).

5. The high-temperature setting device for polyester fabric according to claim 4, characterized in that: A connecting rod (21) is provided below the limiting block (20). The top end of the connecting rod (21) is fixedly connected to the bottom end of the limiting block (20). The bottom end of the connecting rod (21) passes through the bottom opening of the hollow cavity (18), and a slider (22) is provided at the bottom end of the connecting rod (21).

6. The high-temperature setting device for polyester fabric according to claim 5, characterized in that: The slider (22) can slide up and down in the slide rail (16). A round rod (23) is embedded in the center of the slider (22). The round rod (23) has a through hole (24). One end of the round rod (23) is located in the cavity (14) and connected to the air pump (17) through the hose (25). The other end of the round rod (23) is located outside the fixed block (13).

7. The high-temperature setting device for polyester fabric according to claim 6, characterized in that: A cooling roller (26) is provided between the two round rods (23). The cooling roller (26) has a cavity (27) inside. Bearings (28) are embedded in both ends of the cooling roller (26). The other ends of the two round rods (23) are respectively embedded in the bearings (28) at both ends of the cooling roller (26).

8. The high-temperature setting device for polyester fabric according to claim 7, characterized in that: The through hole (24) on the round rod (23) is connected to the cavity (27) inside the cooling roller (26). The cooling roller (26) has multiple holes (29) on its side, and the multiple holes (29) are connected to the cavity (27). A semi-cylindrical cover (30) is provided above the cooling roller (26), and the two ends of the semi-cylindrical cover (30) are fixedly connected to the rod body of the two round rods (23) respectively.