Module mounting structure flat top

By using modularly designed gypsum board and keel components and a leveling device to achieve rapid installation and leveling, the problems of low construction efficiency, high noise, and unstable quality of existing modular installation structures for flat roofs are solved, thereby improving construction efficiency and structural stability, and reducing costs and noise interference.

CN223510516UActive Publication Date: 2025-11-04SHANDONG TAIXINYUE MODULE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423001931.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-04
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The existing modular installation structure flat roof has problems such as excessive construction waste, high noise, inconsistent construction quality, complicated material management, and long installation time during construction, which leads to increased costs and project delays.

Method used

The modular design of gypsum board, cladding keel, connecting keel, and edge cladding inserts allows for quick installation and leveling through adjusting screws on the leveling bottom and top components, reducing on-site construction waste, minimizing noise interference, and improving construction efficiency and quality.

Benefits of technology

It improved construction efficiency, reduced construction waste and noise interference, enhanced structural stability and service life, reduced the impact of manual operation on quality, and reduced the complexity of material management and installation costs.

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Abstract

The utility model discloses a module installation structure flat top, which belongs to the field of module installation, and comprises a first gypsum board, in a workshop, various covering keels, edge covering components and leveling components which are cut according to the size of a drawing in advance are arranged according to the marked positions of the drawing, and a leveling device can be independently installed when the gypsum board is installed. The overall height of the leveling device can be adjusted through the adjusting screw, during connection, the edge covering inserting piece is inserted into the connecting keel or the edge keel on one side, the leveling top piece is connected with the top face keel on the top, the structure is high in construction efficiency, little in construction waste and environmentally friendly, the flat top structure is firm and not prone to deformation, the service life of the structure is prolonged, and the construction cost is reduced. During construction, noise is low, interference to the surroundings is small, influence of manual operation on construction quality is small, various materials are not needed during construction, intensity of workers is reduced, leveling efficiency is high during installation, installation cost is reduced, construction time is guaranteed, and installation quality is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of modular installation structure technology, specifically a flat-top modular installation structure. Background Technology

[0002] Against the backdrop of the construction industry's overall transformation towards industrialized, standardized production and prefabricated construction, the advantages of modular installation structure flat roofs are becoming increasingly prominent. They adopt standardized modular designs and can be manufactured on a large scale and with high precision in a factory environment, effectively ensuring the stability and consistency of product quality.

[0003] The existing modular installation structure with flat roof has many drawbacks. On-site construction waste is rampant, which seriously damages the environment. The noise is deafening and greatly disturbs the surrounding area. The construction quality requires manual operation by workers, resulting in inconsistent quality. In addition, the preparation of materials is complicated and diverse, making management difficult. The installation and leveling are time-consuming, which increases costs, delays the construction period, and affects the quality.

[0004] Therefore, this utility model provides a flat-top modular mounting structure to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] This utility model provides a flat-top modular installation structure, which aims to solve the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A modular installation structure flat roof includes a first gypsum board, a second gypsum board connected to one side of the first gypsum board, and a third gypsum board connected to one side of the second gypsum board. A plurality of facing keels are fixedly installed on the upper surfaces of the first, second, and third gypsum boards. An edge covering insert is fixedly installed at one end of each of the facing keels. One end of one edge covering insert is flush with one side of the first gypsum board, while half of the surface of the edge covering insert on the other sides protrudes from the side surfaces of the second and third gypsum boards. A connecting keel is connected to one side of the upper surfaces of the first, second, and third gypsum boards, with half of the connecting keel protruding from one side of the upper surfaces of the first, second, and third gypsum boards. The edge covering insert is adapted to and snaps into the connecting keel, and the protruding surfaces of the connecting keels are connected to the opposite side of the gypsum board.

[0010] As a preferred technical solution of this application, the surface of the covering keel is provided with a snap-fit ​​groove, the inside of the snap-fit ​​groove is snapped with a leveling bottom piece, the surface of the leveling bottom piece is provided with a first adjustment groove, and the surface of the leveling bottom piece is slidably connected with an adjustment plate.

[0011] As a preferred technical solution of this application, the surface of the adjustment plate is provided with a second adjustment groove, and the first adjustment groove and the second adjustment groove are internally threaded with adjustment screws. The screw head of the adjustment screw needs to be installed facing outwards, and a leveling top is fixedly installed on the top of the adjustment plate.

[0012] As a preferred technical solution of this application, a plurality of top surface keels are provided above a plurality of the aforementioned surface keels, and the surface of the top surface keels is provided with snap-fit ​​grooves, and a plurality of the aforementioned leveling top parts are slidably clipped into the interior of the top surface keels.

[0013] As a preferred technical solution of this application, the surface of the top keel is fixedly installed with an original top surface, one side of the original top surface is provided with an original side surface, the side surface of the original side surface is fixedly installed with an edge keel, and the surface of the edge keel is provided with an edge cover slot, which is adapted to the edge cover plug.

[0014] As a preferred technical solution of this application, the number of the top keel is several, the leveling bottom piece is slidably connected to the snap-fit ​​groove on the surface of the covering keel, and the leveling top piece is slidably connected to the snap-fit ​​groove on the surface of the top keel.

[0015] As a preferred technical solution of this application, the number of edge covering plugs is several, and the several edge covering plugs have gaps with the surfaces of the first gypsum board, the second gypsum board and the third gypsum board respectively, and the bottom surface of the connecting keel is adapted to the gaps.

[0016] (III) Beneficial Effects

[0017] In the workshop, various types of cladding keels, edge covering components, and leveling components, pre-cut according to the dimensions in the drawings, are arranged according to the positions marked on the drawings. The leveling device can be installed separately when installing gypsum board. The overall height of the leveling device can be adjusted by adjusting screws. During connection, the edge covering plug is inserted into the connecting keel or edge keel on one side, and the leveling top component is connected to the top surface keel. This structure has high construction efficiency, less construction waste, and is more environmentally friendly. The flat roof structure is sturdy and not easily deformed, which improves the service life of the structure. There is little noise during construction, little interference to the surrounding environment, and the impact of manual operation on the construction quality is small. No material preparation is required during construction, reducing the intensity of workers. The leveling efficiency during installation is fast, reducing installation costs, ensuring construction time, and ensuring installation quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a flat-top modular mounting structure.

[0019] Figure 2 A schematic diagram of the first gypsum board in a modular installation structure flat roof;

[0020] Figure 3 A schematic diagram of the second gypsum board in a modular installation structure flat roof;

[0021] Figure 4 A schematic diagram of the third gypsum board in a modular installation structure flat roof;

[0022] Figure 5 A schematic diagram of a flat-top adjustment plate and adjustment screws for a modular mounting structure;

[0023] Figure 6 This is a schematic diagram of the installation of a flat-top modular mounting structure.

[0024] In the picture:

[0025] 1. First gypsum board; 2. Second gypsum board; 3. Third gypsum board; 4. Covering keel; 5. Edge covering insert; 6. Connecting keel; 7. Leveling bottom piece; 8. First adjusting groove; 9. Adjusting plate; 10. Adjusting screw; 11. Leveling top piece; 12. Top keel; 13. Original top surface; 14. Original side surface; 15. Edge keel. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides a modular installation structure flat roof, including a first gypsum board 1, a second gypsum board 2 connected to one side of the first gypsum board 1, and a third gypsum board 3 connected to one side of the second gypsum board 2. A plurality of covering keels 4 are fixedly installed on the upper surfaces of the first gypsum board 1, the second gypsum board 2, and the third gypsum board 3. An edge covering insert 5 is fixedly installed at one end of each of the covering keels 4. One end of one edge covering insert 5 is flush with one side of the first gypsum board 1, while half of the surface of the other edge covering insert 5 protrudes from the side surfaces of the second gypsum board 2 and the third gypsum board 3. A connecting keel 6 is connected to one side of the upper surfaces of the first gypsum board 1, the second gypsum board 2, and the third gypsum board 3. Half of the connecting keel 6 protrudes from one side of the upper surfaces of the first gypsum board 1, the second gypsum board 2, and the third gypsum board 3. The edge covering insert 5 is adapted to and snapped into the connecting keel 6, and the protruding surfaces of the connecting keel 6 are respectively connected to the opposite side of the gypsum board.

[0028] The surface of the keel 4 is provided with a snap-fit ​​groove, and the inside of the snap-fit ​​groove is snap-fitted with a leveling bottom piece 7. The surface of the leveling bottom piece 7 is provided with a first adjustment groove 8, and the surface of the leveling bottom piece 7 is slidably connected with an adjustment plate 9.

[0029] The surface of the adjusting plate 9 is provided with a second adjusting groove. The first adjusting groove 8 and the second adjusting groove are internally threaded with adjusting screws 10. The screw head of the adjusting screw 10 needs to be installed facing outward. The top of the adjusting plate 9 is fixedly installed with a leveling top piece 11.

[0030] Several top keels 12 are provided above several covering keels 4. The surface of the top keel 12 is provided with a snap-fit ​​groove, and several leveling top parts 11 are slidably clipped into the interior of the top keel 12.

[0031] The original top surface 13 is fixedly installed on the surface of the top keel 12. The original side surface 14 is provided on one side of the original top surface 13. The side surface of the original side surface 14 is fixedly installed with the side keel 15. The side keel 15 has a side cover slot, which is compatible with the side cover plug 5.

[0032] There are several top keel 12s. The leveling bottom piece 7 is slidably connected to the snap-fit ​​groove on the surface of the overlay keel 4, and the leveling top piece 11 is slidably connected to the snap-fit ​​groove on the surface of the top keel 12.

[0033] There are several edge covering plugs 5, and there are gaps between the several edge covering plugs 5 and the surfaces of the first gypsum board 1, the second gypsum board 2 and the third gypsum board 3 respectively. The bottom surface of the connecting keel 6 is adapted to the gaps.

[0034] Working principle: Modules need to be prepared. In the workshop, various pre-cut surface keel 4, side keel inserts 5, leveling bottom parts 7, and leveling top parts 11 are arranged according to the positions marked on the drawings. The leveling bottom parts 7 and leveling top parts 11 can be installed separately or simultaneously with the plasterboard installation. The assembled modules are transported to the installation site. First, the top keel 12 and side keel 15 are fixedly installed on the original top surface 13 and original side surface 14, respectively. Then, the leveling bottom part 7 is slidably installed inside the surface keel 4. The leveling top part 11 is connected to the top keel 12. When the length of the leveling bottom part 7 and the leveling top part 11 needs to be adjusted, the leveling top part 11 is moved... The lower adjusting plate 9 slides on the surface of the leveling base 7. Then, by rotating the adjusting screw 10, the position of the leveling base 7 and the adjusting plate 9 is fixed, thereby fixing the leveling base 7 and the leveling top 11, thus realizing the height adjustment operation. During adjustment, the bolt head needs to be installed facing outward. During installation, the second plasterboard 2 is connected to one side of the first plasterboard 1, and the third plasterboard 3 is connected to one side of the second plasterboard 2. During installation, the edge covering insert 5 on the surface is inserted into the connecting keel 6 on the opposite side. Half of each connecting keel 6 is connected to the plasterboard connected below. Then, the edge covering insert 5 on the surface of the first plasterboard 1 is connected to the edge keel 15, thus completing the module installation operation.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A modular mounting structure with a flat roof, comprising a first gypsum board (1), characterized in that: A second gypsum board (2) is connected to one side of the first gypsum board (1), and a third gypsum board (3) is connected to one side of the second gypsum board (2). Several facing keels (4) are fixedly installed on the upper surfaces of the first gypsum board (1), the second gypsum board (2), and the third gypsum board (3). An edge covering insert (5) is fixedly installed at one end of each of the several facing keels (4). One end of the edge covering insert (5) on one side is flush with one side of the first gypsum board (1), while the edge covering inserts (5) on the other sides are flush with one side of the first gypsum board (1). Half of the surface of the first gypsum board (1), the second gypsum board (2) and the third gypsum board (3) protrudes from the side surface of the first gypsum board (1), the second gypsum board (2) and the third gypsum board (3). A connecting keel (6) is connected to one side of the upper surface of the first gypsum board (1), the second gypsum board (2) and the third gypsum board (3). The edge cover insert (5) is adapted to and snapped into the connecting keel (6). The protruding surface of the connecting keel (6) is connected to the gypsum board on the opposite side.

2. The flat-top modular mounting structure according to claim 1, characterized in that: The surface of the keel (4) is provided with a snap-fit ​​groove, and a leveling bottom piece (7) is snapped into the inside of the snap-fit ​​groove. The surface of the leveling bottom piece (7) is provided with a first adjustment groove (8), and an adjustment plate (9) is slidably connected to the surface of the leveling bottom piece (7).

3. The flat roof of the modular mounting structure according to claim 2, characterized in that: The surface of the adjustment plate (9) is provided with a second adjustment groove. The first adjustment groove (8) and the second adjustment groove are connected by an adjustment screw (10) with internal threads. The screw head of the adjustment screw (10) needs to be installed facing outward. The top of the adjustment plate (9) is fixedly installed with a leveling top piece (11).

4. A flat-top modular mounting structure according to claim 3, characterized in that: Several top keels (12) are provided above several of the aforementioned covering keels (4). The surface of the top keel (12) is provided with a snap-fit ​​groove, and several of the aforementioned leveling top pieces (11) are slidably clipped inside the top keel (12).

5. A flat-top modular mounting structure according to claim 4, characterized in that: The original top surface (13) is fixedly installed on the surface of the top keel (12). An original side surface (14) is provided on one side of the original top surface (13). An edge keel (15) is fixedly installed on the side surface of the original side surface (14). An edge cover slot is opened on the surface of the edge keel (15). The edge cover slot is adapted to the edge cover plug (5).

6. A flat-top modular mounting structure according to claim 4, characterized in that: The number of top keel (12) is several, the leveling bottom piece (7) is slidably connected to the snap-fit ​​groove on the surface of the covering keel (4), and the leveling top piece (11) is slidably connected to the snap-fit ​​groove on the surface of the top keel (12).

7. A flat-top modular mounting structure according to claim 1, characterized in that: The number of edge covering plugs (5) is several, and there are gaps between the several edge covering plugs (5) and the surfaces of the first gypsum board (1), the second gypsum board (2) and the third gypsum board (3), respectively. The bottom surface of the connecting keel (6) is adapted to the gaps.