Inorganic material filling device for coal mine top-coal-caving area

By designing an automated control device for filling inorganic materials in high-risk coal mine areas, the problems of measurement errors and uneven mixing caused by traditional manual operation have been solved. This has enabled automated storage, measurement, and mixing of raw materials, improving work efficiency and filling quality.

CN223510974UActive Publication Date: 2025-11-04LONGKOU YONGAN MINE PARTS CO LTD
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Patent Information

Application Number
CN202423180654.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-04
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Traditional inorganic material filling devices in high-risk coal mine areas rely on manual operation, leading to measurement errors and uneven mixing, which affects the filling effect and safe production.

Method used

Design an automated control device for filling inorganic materials in high-risk coal mine areas, including a mixing tank, a discharge pipe, a conveying pump, a rotating motor, a support rod, a raw material tank, and a liquid supply unit, to realize the automatic storage, metering, and mixing of raw materials, and to improve the mixing efficiency by heating the diluent through a heating pipe.

Benefits of technology

It automates the storage, metering, and mixing of raw materials, improving work efficiency and filling quality, and ensuring the convenience and efficiency of the filling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filling equipment, and particularly discloses a coal mine top-coal-caving area inorganic material filling device which comprises a base, a supporting column is fixedly installed on the base, a mixing box is rotatably arranged at the top of the supporting column, a discharging pipe is arranged on the bottom face of the mixing box, and a conveying pump is arranged on the discharging pipe. A rotating motor is fixedly installed in the supporting column, the end of an output shaft of the rotating motor is fixedly installed on the bottom face of the mixing box, evenly-distributed supporting rods are fixedly installed on the base, evenly-distributed raw material boxes are fixedly installed on the tops of the supporting rods, and discharging pipes are arranged at the bottoms of the raw material boxes. According to the inorganic material filling device for the coal mine top-caving area, automatic control is achieved in the whole storage and mixing process, storage, metering and mixing of raw materials can be easily completed, the working efficiency and the filling quality are effectively improved, and the device is more convenient, efficient and high in practicability in practical application.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to filling equipment technical field especially relates to a coal mine high roof area inorganic material filling device. BACKGROUND

[0002] The coal mine high roof area inorganic material filling device is a kind of equipment specially used for filling in coal mine high roof area (i.e. the hollow area formed by mine roof caving), and its main purpose is to fill high roof area by using inorganic material to restore or enhance the stability of coal mine roof, prevent roof fall accident, and also help to reduce gas accumulation and prevent fire.

[0003] Traditional filling mode often relies on artificial storage, metering and mixing of raw materials, which not only increases the labor intensity of workers, but also easily causes metering error and uneven mixing due to human factors, thereby affecting filling effect and safety production of coal mine, and needs to be improved, therefore, a coal mine high roof area inorganic material filling device is provided. UTILITY MODEL CONTENT

[0004] The utility model solves the technical problem to provide a coal mine high roof area inorganic material filling device that can simply complete raw material storage, metering and mixing, effectively improve work efficiency and filling quality.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a coal mine high roof area inorganic material filling device, including base, fixedly installed with support column on the base, the support part top rotatably provided with mixing box, the mixing box bottom is provided with discharge pipe, the discharge pipe is provided with conveying pump, the support column is fixedly installed with rotating motor, the rotating motor output shaft end is fixedly installed with mixing box bottom, the base is fixedly installed with evenly distributed support rod, the support rod top is fixedly installed with evenly distributed raw material box, the raw material box bottom is provided with discharge pipe, the discharge pipe is located in mixing box, the discharge pipe and discharge pipe are all provided with regulating valve, the discharge pipe is all fixedly installed with evenly distributed cross bar between the discharge pipe, the mixing box top is provided with liquid supply.

[0006] Preferably, the liquid supply includes a vertical pipe fixedly installed on the cross bar, a connecting pipe in communication with the vertical pipe, an inlet pipe provided on the connecting pipe, and a water pump provided on the inlet pipe.

[0007] Preferably, the vertical pipe is provided with two groups, and the connecting pipe is provided with a pair of symmetrical heating pipes.

[0008] Preferably, the cross bar is hollow, and the cross bar is in communication with the vertical pipe.

[0009] Preferably, the mixing box is slidably arranged on the support rod, and the support rod is provided with at least four groups of uniformly distributed support rods.

[0010] Preferably, the support column is provided with a controller, and the controller is electrically connected with the delivery pump, the rotating motor, the water pump and the heating pipe respectively.

[0011] Compared with the prior art, the filling device has the advantages that:

[0012] 1、The base, the support column, the mixing box, the discharge pipe, the delivery pump, the rotating motor, the support rod, the raw material box, the discharging pipe, the regulating valve and the cross rod are cooperatively arranged, so that the automatic control of the storage and mixing process of the filling device is realized, the storage, metering and mixing of raw materials are simply completed, the working efficiency and the filling quality are improved, the device is more convenient and efficient in practical application, and the practicality is high.

[0013] 2、The vertical pipe, the connecting pipe, the liquid inlet pipe, the water pump and the heating pipe are cooperatively arranged, so that the diluent is supplemented to the mixed raw materials, the diluent is heated by the heating pipe, the raw materials are quickly mixed, and the mixing efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a perspective view of the filling device;

[0015] Figure 2 is a support column structure view of the filling device;

[0016] Figure 3 is a raw material box, a discharging pipe, a cross rod and a liquid supply structure view of the filling device;

[0017] Figure 4 is a raw material box, a discharging pipe, a cross rod and a liquid supply structure view of the filling device;

[0018] LEGEND:

[0019] 1、The base;2、The support column;3、The mixing box;4、The discharge pipe;5、The delivery pump;6、The rotating motor;7、The support rod;8、The raw material box;9、The discharging pipe;10、The regulating valve;11、The cross rod;12、The liquid supply;121、The vertical pipe;122、The connecting pipe;123、The liquid inlet pipe;124、The water pump;13、The heating pipe. DETAILED DESCRIPTION

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-4 This utility model provides a technical solution:

[0022] An inorganic material filling device for high-risk coal mine areas includes a base 1, on which a support column 2 is fixedly installed. A mixing box 3 is rotatably mounted on the top of the support column 1. A discharge pipe 4 is provided on the bottom surface of the mixing box 3, and a conveying pump 5 is installed on the discharge pipe 4. A rotary motor 6 is fixedly installed inside the support column 2, and the output shaft end of the rotary motor 6 is fixedly installed to the bottom surface of the mixing box 3. Evenly distributed support rods 7 are fixedly installed on the base 1, and evenly distributed raw material boxes 8 are fixedly installed on the top of the support rods 7. Each raw material box 8 has a discharge pipe 9 at its bottom. All feed pipes 9 are located inside the mixing tank 3. Both the feed pipe 9 and the discharge pipe 4 are equipped with regulating valves 10. Horizontal bars 11 are fixedly installed between the feed pipes 9. A liquid supply component 12 is provided above the mixing tank 3. The liquid supply component 12 includes a vertical pipe 121 fixedly installed on the horizontal bar 11, a connecting pipe 122 connected to the vertical pipe 121, an inlet pipe 123 provided on the connecting pipe 122, and a water pump 124 provided on the inlet pipe 123. Two sets of vertical pipes 121 are provided, and symmetrical heating pipes 13 are provided on the connecting pipe 122.

[0023] In use, the device stably supports the mixing box 3 through the base 1 and the support column 2. The mixing box 3 is used to mix inorganic materials. The support rod 7 is used to support the raw material box 8. The raw material box 8 is used to store different kinds of raw materials. When it is necessary to mix raw materials, the feeding pipe 9 at the bottom of the raw material box 8 is controlled by the regulating valve 10 to allow the raw materials to enter the mixing box 3. The rotating motor 6 drives the mixing box 3 to rotate. When the mixing box 3 rotates, the raw materials are stirred by the crossbar 11 on the feeding pipe 9 to achieve uniform mixing of the raw materials in the mixing box 3. The mixed material is discharged through the discharge pipe 4. The conveying pump 5 controls the discharge speed and flow rate. The entire storage and mixing process is automated.

[0024] The vertical pipe 121, as part of the liquid supply component 12, is connected to the liquid inlet pipe 123 via the connecting pipe 122 and is used to replenish the raw materials in the mixing tank 3 with diluent. The heating pipe 13 is installed on the connecting pipe 122 and the working state of the heating pipe 13 is controlled by the controller. When it is necessary to heat the diluent, the heating pipe 13 starts to work and heats the diluent to a suitable temperature. The heated diluent enters the mixing tank 3 through the vertical pipe 121, which helps to mix the raw materials quickly and improves the mixing efficiency.

[0025] The mixed inorganic materials are transported to the high-risk coal mine area for filling. The inorganic material filling device for the high-risk coal mine area has fully automated control of the entire storage and mixing process. It can easily complete the storage, metering and mixing of raw materials, effectively improving work efficiency and filling quality, making the device more convenient, efficient and practical in actual application.

[0026] The crossbar 11 is hollow and connected to the vertical pipe 121; the temperature of the crossbar 11 can be adjusted when the diluent flows, thereby further improving the mixing effect of the raw materials.

[0027] The mixing box 3 is slidably mounted on the support rod 7, and the support rod 7 has at least four evenly distributed sets; the mixing box 3 is mounted on the support rod 7 by means of sliding, and the support rod 7 has at least four sets and is evenly distributed to ensure the stability and safety of the mixing box 3 when rotating.

[0028] A controller is installed on the support column 2. The controller is electrically connected to the delivery pump 5, the rotating motor 6, the water pump 124, and the heating tube 13. The controller serves as the control center of the entire filling device and is electrically connected to key components such as the delivery pump 5, the rotating motor 6, the water pump 124, and the heating tube 13. The controller can achieve precise control of these components, such as adjusting the discharge speed of the delivery pump 5, controlling the rotation speed of the rotating motor 6, adjusting the liquid inlet of the water pump 124, and setting the heating temperature of the heating tube 13. This centralized control method makes the operation of the entire filling device simpler and more efficient, while improving the filling quality and work efficiency.

[0029] Working principle:

[0030] In use, the device stably supports the mixing box 3 through the base 1 and the support column 2. The mixing box 3 is used to mix inorganic materials. The support rod 7 is used to support the raw material box 8. The raw material box 8 is used to store different kinds of raw materials. When it is necessary to mix raw materials, the feeding pipe 9 at the bottom of the raw material box 8 is controlled by the regulating valve 10 to allow the raw materials to enter the mixing box 3. The rotating motor 6 drives the mixing box 3 to rotate. When the mixing box 3 rotates, the raw materials are stirred by the crossbar 11 on the feeding pipe 9 to achieve uniform mixing of the raw materials in the mixing box 3. The mixed material is discharged through the discharge pipe 4. The conveying pump 5 controls the discharge speed and flow rate. The entire storage and mixing process is automated.

[0031] The vertical pipe 121, as part of the liquid supply component 12, is connected to the liquid inlet pipe 123 via the connecting pipe 122 and is used to replenish the raw materials in the mixing tank 3 with diluent. The heating pipe 13 is installed on the connecting pipe 122 and the working state of the heating pipe 13 is controlled by the controller. When it is necessary to heat the diluent, the heating pipe 13 starts to work and heats the diluent to a suitable temperature. The heated diluent enters the mixing tank 3 through the vertical pipe 121, which helps to mix the raw materials quickly and improves the mixing efficiency.

[0032] The mixed inorganic materials are transported to the high-risk coal mine area for filling. The inorganic material filling device for the high-risk coal mine area has fully automated control of the entire storage and mixing process. It can easily complete the storage, metering and mixing of raw materials, effectively improving work efficiency and filling quality, making the device more convenient, efficient and practical in actual application.

[0033] The crossbar 11 is hollow and connected to the vertical pipe 121, which can adjust the temperature of the crossbar 11 when the diluent flows, thereby further improving the mixing effect of the raw materials.

[0034] The mixing box 3 is mounted on the support rod 7 by sliding. At least four sets of support rods 7 are provided and evenly distributed to ensure the stability and safety of the mixing box 3 when it rotates.

[0035] As the control center of the entire filling device, the controller is electrically connected to key components such as the conveying pump 5, the rotating motor 6, the water pump 124, and the heating tube 13. The controller can achieve precise control of these components, such as adjusting the discharge speed of the conveying pump 5, controlling the rotation speed of the rotating motor 6, adjusting the liquid inlet of the water pump 124, and setting the heating temperature of the heating tube 13. This centralized control method makes the operation of the entire filling device simpler and more efficient, while improving the filling quality and work efficiency.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for filling inorganic materials in high-risk coal mine areas, comprising a base (1), characterized in that, A support column (2) is fixedly installed on the base (1). A mixing box (3) is rotatably installed on the top of the support column (2). A discharge pipe (4) is provided on the bottom surface of the mixing box (3). A conveying pump (5) is provided on the discharge pipe (4). A rotating motor (6) is fixedly installed inside the support column (2). The output shaft end of the rotating motor (6) is fixedly installed on the bottom surface of the mixing box (3). A uniformly distributed support rod (7) is fixedly installed on the base (1). A uniformly distributed raw material box (8) is fixedly installed on the top of the support rod (7). A discharge pipe (9) is provided at the bottom of each raw material box (8). The discharge pipe (9) is located inside the mixing box (3). A regulating valve (10) is provided on both the discharge pipe (9) and the discharge pipe (4). A uniformly distributed crossbar (11) is fixedly installed between the discharge pipes (9). A liquid supply component (12) is provided above the mixing box (3).

2. The inorganic material filling device for high-risk coal mine areas according to claim 1, characterized in that, The liquid supply component (12) includes a vertical pipe (121) fixedly installed on the crossbar (11), a connecting pipe (122) connected to the vertical pipe (121), an inlet pipe (123) provided on the connecting pipe (122), and a water pump (124) provided on the inlet pipe (123).

3. The inorganic material filling device for high-risk coal mine areas according to claim 2, characterized in that, The vertical pipe (121) is provided in two sets, and the connecting pipe (122) is provided with symmetrical heating pipes (13).

4. The inorganic material filling device for high-risk coal mine areas according to claim 1, characterized in that, The crossbar (11) is hollow and is connected to the vertical tube (121).

5. The inorganic material filling device for high-risk coal mine areas according to claim 1, characterized in that, The mixing box (3) is slidably mounted on the support rod (7), and the support rod (7) is provided with at least four evenly distributed sets.

6. The inorganic material filling device for high-risk coal mine areas according to claim 1, characterized in that, A controller is provided on the support column (2), and the controller is electrically connected to the delivery pump (5), the rotating motor (6), the water pump (124) and the heating pipe (13).