Pipeline system

By introducing a dual-pressure valve and pressure-requiring components into the pipeline system, the cylinder working sequence is automatically controlled by utilizing pressure differences. This solves the pipeline chaos problem caused by controller failure and realizes automated, safe positioning and clamping actions of the cylinders.

CN223511217UActive Publication Date: 2025-11-04SUZHOU WANZHI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422910475.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-04
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In the prior art, controller failure in the piping system may cause the sequence of on/off switching of multiple pipelines to become disordered, affecting the accuracy of product positioning and clamping actions.

Method used

The design of the dual-pressure valve and pressure-requiring components enables the pipeline system to automatically control the working sequence of the cylinders based on the pressure difference of the medium, avoiding dependence on the controller. The output port of the dual-pressure valve automatically conducts according to the pressure difference of the input port.

Benefits of technology

It enables automated and orderly operation of cylinders, improves system reliability and safety, reduces the failure rate of electronic components, and is particularly suitable for manual operation conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline system, which relates to the technical field of pipelines and comprises a dual-pressure valve and a connecting pipeline, two ends of the connecting pipeline are respectively communicated with two input ports of the dual-pressure valve, and a pressure supply pipeline is communicated with the connecting pipeline so as to divide the connecting pipeline into a first pipeline and a second pipeline. Media in the first pipeline and the second pipeline respectively flow to two input ports of the dual-pressure valve, and the system further comprises a plurality of to-be-pressed pieces arranged on the second pipeline in a communicated mode. According to the utility model, through the arrangement of the dual-pressure valve, a loop formed by the dual-pressure valve and the connecting pipeline can respectively distribute pressure to the to-be-pressed part and the input port of the dual-pressure valve, and in the process, the to-be-pressed part works firstly, and then the output port of the dual-pressure valve is conducted to work. According to the utility model, the working mode does not need to be controlled by arranging a controller, the front and back action working conditions required by more tools in the prior art can be adapted, the arrangement of more electronic devices is avoided, and the failure rate is low.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline technical field, concretely relates to a pipeline system. BACKGROUND

[0002] At present, in many production fields, for example, welding processing field, whether it is a fixture tool for clamping operation on products or a mechanical arm for welding operation on products, etc., it needs to be equipped with corresponding number of pipelines, the pipeline will be supplied with flowing medium (gas or oil), and the cylinder (or oil cylinder) connected on the pipeline is used to execute corresponding action instruction; taking the fixture tool as an example, multiple pipelines need to drive corresponding cylinders to perform positioning and clamping actions in turn, so as to realize accurate clamping and fixing of the product.

[0003] The above multiple pipelines control the action of corresponding cylinders in turn, which is generally controlled by solenoid valves and controllers (PLC, etc.), specifically: each cylinder is equipped with a pipeline, each pipeline is controlled by a corresponding solenoid valve, multiple pipelines work independently and do not interfere with each other, when working, the controller sends instructions to the corresponding solenoid valve, so that the solenoid valve opens the corresponding pipeline, and the positioning cylinder on the pipeline acts to realize the positioning function, after positioning is completed, the controller sends instructions to the corresponding solenoid valve again, so that the solenoid valve opens the corresponding pipeline, and the clamping cylinder on the pipeline acts to realize the clamping function.

[0004] However, the working mode described in the above is to control the on-off of the corresponding pipeline by the controller to control the on-off of the corresponding pipeline, if the controller has a poor contact fault, the on-off sequence of multiple pipelines may be confused, and then the action of multiple cylinders that need to be executed in sequence will be disturbed, that is, the positioning and clamping actions of the product cannot be realized in turn, causing inconvenience in use.

[0005] Therefore, we propose a pipeline system to solve the above technical problems. UTILITY MODEL CONTENT

[0006] The utility model aims at: in order to solve the problem in the prior art, and propose a pipeline system, which is provided with a pressure-requiring part on the connecting pipeline, on the one hand, the pressure-requiring part can receive the voltage division in the connecting pipeline, and on the other hand, the double-pressure valve output port can be turned on, in this process, the pressure-requiring part works first, and then the double-pressure valve output port is turned on to work.

[0007] To solve the above problems, the utility model provides the following technical scheme:

[0008] A pipeline system, comprising a double pressure valve and a connecting pipeline connected with two input ports of the double pressure valve respectively, and a pressure supply pipeline is arranged in communication on the connecting pipeline to divide the connecting pipeline into a first pipeline and a second pipeline, media in the first pipeline and the second pipeline flow to the two input ports of the double pressure valve respectively, the system further comprises a plurality of pressure requiring components arranged in communication on the second pipeline, and the media in the second pipeline can be divided to flow to the pressure requiring components, so that the media delivered by the first pipeline and the second pipeline to the two input ports of the double pressure valve are of different pressures, and the output port of the double pressure valve is turned on.

[0009] As a further scheme of the utility model, the pressure requiring component comprises a pneumatic control valve and a first cylinder, the pneumatic control valve is connected to the second pipeline through one input port and one output port, and the two interfaces of the first cylinder are connected to the second pipeline and the other output port of the pneumatic control valve respectively.

[0010] As a further scheme of the utility model, the pressure requiring component further comprises a foot valve and a first electromagnetic valve connected to the second pipeline and used for controlling the pneumatic control valve.

[0011] As a further scheme of the utility model, the pressure requiring component further comprises a second electromagnetic valve and a plurality of second cylinders, the second electromagnetic valve is connected to the second pipeline and used for controlling the plurality of second cylinders to act.

[0012] As a further scheme of the utility model, the output port of the double pressure valve is connected to a working pipeline, and a plurality of working components are arranged on the working pipeline.

[0013] As a further scheme of the utility model, the working component is a third cylinder.

[0014] As a further scheme of the utility model, the pressure supply pipeline is connected to an air compressor.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. By arranging the double pressure valve, the circuit composed of the double pressure valve and the connecting pipeline can divide the pressure for the pressure requiring component and the input port of the double pressure valve, in this process, the pressure requiring component will work first, and then the output port of the double pressure valve will be turned on, compared with the prior art, the working mode of the utility model does not need to set a controller for control, can be adapted to the front and rear action conditions required by many toolings in the prior art, avoids the setting of many electronic devices, and has a low failure rate.

[0017] 2. By arranging the pressure requiring component as a cylinder, when the pressure requiring component is applied to a clamp tool, the cylinders working in front and back can position and clamp the product in turn, which is convenient to use, especially for the working condition of positioning the product placed by manual work, has high safety. BRIEF DESCRIPTION OF DRAWINGS

[0018] The utility model makes further illustration to the utility model below combining with the drawings.

[0019] Figure 1 It is the structure schematic diagram of the utility model.

[0020] In the drawing: 1, double pressure valve;2, connecting pipeline;201, first pipeline;202, second pipeline;3, supply pressure pipeline;4, pressure requiring part;5, working pipeline;6, working part. Specific implementation

[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] The double pressure valve is a component with two input ports and one output port. In the working of the double pressure valve, the two input ports (usually marked as A and B) can access different pressure gases, and the output port (usually marked as C) will output the gas according to the gas pressure of the input port and the setting of the valve. The following is the output situation under different conditions:

[0023] 1, the pressure of input ports A and B is the same

[0024] If the gas pressure of the two input ports is the same, the pressure of the output port will also be basically equal to the pressure of the input port. In this case, the double pressure valve is in a balanced state, and the pressure of the output gas will not change significantly.

[0025] 2, the pressure of input port A is higher than that of input port B

[0026] If the design of the double pressure valve is to prefer the high pressure source (for example, when the valve is designed to open at the high pressure input port A), then the output port C will output the pressure close to that of the input port A;

[0027] If the valve control logic is set to prefer to use low pressure gas, the output port may be reduced to the pressure of input port B.

[0028] 3, the pressure of input port B is higher than that of input port A

[0029] If the double pressure valve prefers the high pressure source, then the output port C will output the pressure close to that of the input port B;

[0030] If the valve is designed to prefer low pressure gas, the output port may output the pressure close to that of the input port A.

[0031] The following embodiment of the article illustrates the design of a dual-pressure valve that prioritizes a high-pressure source. That is, when the pressure at input port A is higher than that at input port B, output port C will output a pressure close to that at input port A.

[0032] Example 1:

[0033] like Figure 1 As shown, a pipeline system includes a dual-pressure valve 1 and a connecting pipe 2, both ends of which are respectively connected to the two inlet ports of the dual-pressure valve 1. A pressure supply pipe 3 is connected to the connecting pipe 2, which splits the connecting pipe 2 into a first pipe 201 and a second pipe 202. When a medium (gas or oil) is supplied to the pressure supply pipe 3, the medium flows to the two inlet ports of the dual-pressure valve 1 through the first pipe 201 and the second pipe 202 respectively. Furthermore, a pressure-requiring element 4 is provided on the second pipe 202. The medium in the second pipe 202 can be diverted to the pressure-requiring element 4 for its operation. With the pressure-requiring element 4, the medium in the first pipe 201 and the second pipe 202 are at different pressures, thereby achieving different pressures of the medium supplied to the two inlet ports of the dual-pressure valve 1. The outlet port of the dual-pressure valve 1 is then opened to output the medium from the first pipe 201.

[0034] Taking gas as the medium, in the above system, an air compressor delivers gas at a certain pressure (e.g., 0.5 MPa) to the pressure supply line 3. At this time, the gas in the first line 201 is supplied to one inlet of the dual-pressure valve 1, and the gas in the second line 202 is supplied in a split manner to the other inlet of the dual-pressure valve 1 and the pressurized component 4. During this process, the pressurized component 4 will operate first. Then, the output of the dual-pressure valve 1 will deliver gas with a pressure close to that in the first line 201. This gas can be used for other pressurized components (cylinders, etc.) to enable their subsequent operation. Through the above design, this invention can achieve sequential activation of corresponding pipelines without the aid of a PLC or other controller, resulting in good performance and a low failure rate.

[0035] It should be noted that the pressure-requiring component 4 in this embodiment can be any pressure-requiring component in the prior art, and its type and specifications are not limited in this document.

[0036] Example 2:

[0037] The difference between the embodiment and the embodiment one is that the embodiment applies the pressing part 4 concretely, specifically, the pressing part 4 comprises the air control valve 401 and the first air cylinder 402, the air control valve 401 is connected to the second pipeline 202 through an input port and an output port, and the two interfaces of the first air cylinder 402 are communicated with the second pipeline 202 and the other output port of the air control valve 401. In normal use, the gas discharged through the pressure supply pipeline 3 is sequentially delivered to the second pipeline 202 and the air control valve 401, the second pipeline 202 connected with the air control valve 401 will shunt the gas to the input port of the double pressure valve 1 and the interface of the first air cylinder 402, and then the gas in the interface of the first air cylinder 402 can drive the piston rod to extend correspondingly, for example, the first air cylinder 402 can be regarded as a positioning air cylinder, and the action of the positioning air cylinder can position the product; then the output port of the double pressure valve 1 is opened, and the working pipeline 5 is connected to the output port, and a plurality of working parts 6 are arranged on the working pipeline 5, and the working part 6 can be a third air cylinder, and then the third air cylinder can be regarded as a clamping air cylinder, and the action of the clamping air cylinder can clamp the product.

[0038] Further, the embodiment can further comprise the foot valve 403 and the first electromagnetic valve 404 connected to the second pipeline 202 and used for controlling the air control valve 401, and the foot valve 403 and the first electromagnetic valve 404 can facilitate the staff to control the air control valve 401 better. It should be noted that the air control valve 401 can also be replaced equivalently according to the actual application scene, and the electrical connection between the foot valve 403, the first electromagnetic valve 404 and the air control valve 401 is a conventional technical means, and the details are not described herein to avoid complicated writing.

[0039] Embodiment three:

[0040] On the basis of the embodiment two, the pressing part 4 further comprises the second electromagnetic valve 405 and a plurality of second air cylinders 406, the second electromagnetic valve 405 is connected to the second pipeline 202 and used for controlling the action of the plurality of second air cylinders 406. It should be noted that the connection between the second electromagnetic valve 405 and the second air cylinder 406 is a conventional technical means, and the details are not described herein to avoid complicated writing.

[0041] The above describes one embodiment of the utility model in detail, but the content described can only be the preferred embodiment of the utility model, and cannot be considered as limiting the implementation range of the utility model. Any equivalent change and improvement within the application range of the utility model should still belong to the patent coverage range of the utility model.

Claims

1. A piping system, characterized by, The system comprises a double-pressure valve (1) and connecting pipelines (2) connected with two input ports of the double-pressure valve (1) respectively, and a pressure supply pipeline (3) is arranged in communication on the connecting pipelines (2) to divide the connecting pipelines (2) into a first pipeline (201) and a second pipeline (202), media in the first pipeline (201) and the second pipeline (202) flow to the two input ports of the double-pressure valve (1) respectively, the system further comprises a plurality of pressure-required components (4) arranged in communication on the second pipeline (202), the media in the second pipeline (202) can be branched to the pressure-required components (4), so that the media delivered by the first pipeline (201) and the second pipeline (202) to the two input ports of the double-pressure valve (1) are of different pressures, and the output port of the double-pressure valve (1) is conducted.

2. A plumbing system according to claim 1, wherein, The pressure-required component (4) comprises an air control valve (401) and a first air cylinder (402), the air control valve (401) is connected with the second pipeline (202) through one input port and one output port, and two interfaces of the first air cylinder (402) are connected with the second pipeline (202) and the other output port of the air control valve (401) respectively.

3. A plumbing system according to claim 2, wherein, The pressure-required component (4) further comprises a foot valve (403) and a first electromagnetic valve (404) connected with the second pipeline (202) and used for controlling the air control valve (401).

4. A plumbing system according to claim 3, wherein, The pressure-required component (4) further comprises a second electromagnetic valve (405) and a plurality of second air cylinders (406), the second electromagnetic valve (405) is connected with the second pipeline (202) and used for controlling the plurality of second air cylinders (406).

5. A pipe system according to any one of claims 1-4, c h a r a c t e r i s e d in that The output port of the double-pressure valve (1) is connected with a working pipeline (5), and a plurality of working components (6) are arranged on the working pipeline (5).

6. A plumbing system according to claim 5, wherein, The working component (6) is a third air cylinder.

7. A pipe system according to any one of claims 1-4, c h a r a c t e r i s e d in that The pressure supply pipeline (3) is connected with an air compressor.