Vibration isolator with rubber pad convenient to replace

By using a quick-release mechanism and pneumatic vibration isolation technology, the rubber pads of the vibration isolator can be easily replaced, solving the problems of difficult replacement of damaged rubber pads and insufficient vibration reduction effect, thus improving the maintenance efficiency and vibration isolation performance of the equipment.

CN223511422UActive Publication Date: 2025-11-04QINGDAO KENING INSTRUMENT CO LTD
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Patent Information

Application Number
CN202423070941.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-04
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing vibration isolators are inconvenient to replace when the rubber pads are damaged, and their damping effect is insufficient in strong vibration environments, affecting the stability and lifespan of the equipment.

Method used

It adopts a quick-assembly and disassembly mechanism and pneumatic vibration isolation technology. The rubber pads can be easily replaced through the cooperation of guide wheels and locking pins, and the vibration isolation effect is improved by using extrusion blocks and gas sealing rings.

Benefits of technology

It enables quick replacement of rubber pads, reduces maintenance costs and time, improves equipment availability and production continuity, and significantly enhances vibration isolation, protecting the stability and precision of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vibration isolator with a rubber pad convenient to replace, which relates to the technical field of vibration isolators and comprises a support frame and a fixing plate arranged above the support frame. A vibration isolation pad is installed at the upper end of the fixing plate, an extrusion spring is fixedly installed at the lower end in a device hole formed in the left side of the upper end of the fixing plate, a rapid assembling and disassembling mechanism is arranged in the fixing plate, a guide wheel is fixedly installed in the middle in the device hole formed in the left side of the upper end of the fixing plate, and the guide wheel is installed at the upper end of the extrusion spring. The utility model discloses a vibration isolator with a rubber pad convenient to replace. When the vibration isolation pad is damaged after being used for a long time, a user presses the four corners of the vibration isolation pad, a clamping plate in the vibration isolation pad can press a clamping column in a fixing plate, a guide column at the lower end of the clamping column is matched with a guide wheel to rotate, a clamping head at the upper end of the clamping column loosens the clamping state with the clamping plate, and the vibration isolation pad can be conveniently and rapidly fixed only by slightly pressing a button or conducting simple and visual operation. And the rubber vibration isolation component can be easily disassembled and assembled in a short time.
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Description

Technical Field

[0001] This utility model relates to the field of vibration isolator technology, specifically to a vibration isolator with easily replaceable rubber pads. Background Technology

[0002] In the field of vibration isolation, the performance and reliability of vibration isolators are of great significance for protecting equipment and ensuring the normal operation of work. However, existing vibration isolators have many problems in practical applications.

[0003] Replacing the rubber vibration isolation components of traditional vibration isolators has always been a thorny problem. Due to design limitations, the rubber components of these isolators are usually tightly integrated with the main structure, and the connection method is complex. This makes replacement extremely difficult when the rubber components are damaged. It not only requires professional technicians but also relies on specific tools. The entire process is cumbersome and time-consuming. This not only increases the cost and difficulty of maintenance but also significantly prolongs the downtime of the equipment after the rubber components are damaged, seriously affecting the continuity and efficiency of production.

[0004] A cantilever damping vibration isolator, as described in announcement number CN103322104B, includes a supporting plate comprising a supporting surface, with a cantilever bent at one end and a load-bearing surface bent at the other end of the cantilever. It also includes a base positioned below the supporting surface. At least one set of compression springs, bolted to the cantilever, is located between the base and the supporting surface at one end, and at least one set of tension springs is located at the other end. A top rod with a pre-damped groove is provided between the base and the supporting surface, on the outside of the tension springs. A base rubber pad is provided on the lower end face of the base. A load-bearing rubber pad is provided on the upper end face of the load-bearing surface. This invention effectively improves vibration isolation and enhances equipment stability.

[0005] In the use of the aforementioned cantilever damping vibration isolator, the rubber pads on the base become damaged after prolonged use, making replacement inconvenient. However, other problems also exist. For example, the vibration isolator often falls short when dealing with strong external vibrations. In environments with strong vibrations such as the operation of large machinery or earthquakes, the damping effect of traditional vibration isolators cannot meet the actual needs. They may not be able to effectively absorb and disperse vibration energy, causing the protected equipment to still suffer significant impacts, which in turn affects the equipment's accuracy, performance, and even shortens its service life. Utility Model Content

[0006] The purpose of this invention is to provide a vibration isolator with easily replaceable rubber pads, in order to solve the problems mentioned in the background art, such as the rubber pads becoming damaged after long-term use, making them inconvenient to replace, and the inability to effectively absorb and disperse vibration energy, resulting in the protected equipment still being subjected to significant impact.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a vibration isolator that facilitates the replacement of rubber pads, comprising a support frame and a fixing plate disposed above the support frame;

[0008] The upper end of the fixed plate is equipped with a vibration damping pad, and a device hole is opened on the left side of the upper end of the fixed plate. A compression spring is fixedly installed inside the lower end of the device hole opened on the left side of the upper end of the fixed plate. A quick-release mechanism is provided inside the fixed plate, and two quick-release mechanisms are symmetrically distributed with support frames. A guide wheel is fixedly installed in the middle of the device hole opened on the left side of the upper end of the fixed plate, and four guide wheels are evenly distributed inside the fixed plate. The guide wheels are installed on the upper end of the compression spring.

[0009] The support frame is internally fixedly equipped with a vibration isolation cylinder, which is filled with gas. An upper extrusion block is nested on the upper end of the vibration isolation cylinder, and the upper end of the upper extrusion block is fixedly mounted on the upper end of the fixed plate. The support frame is internally equipped with a pneumatic vibration isolation mechanism, and an upper gas sealing ring is installed on the upper end of the vibration isolation cylinder. The inner side of the upper gas sealing ring is installed on the lower surface of the upper extrusion block.

[0010] Furthermore, the quick assembly / disassembly mechanism includes a locking pin installed inside the guide wheel, and a guide post is fixedly installed at the lower end of the locking pin. The guide post at the lower end of the locking pin is installed through the guide wheel, and the lower end of the locking pin is installed on the upper end of the compression spring.

[0011] Furthermore, the upper end of the clamping post is provided with a clamping head, and the lower left side of the vibration isolation pad is provided with a device hole, and a clamping plate is fixedly installed inside the device hole on the lower left side of the vibration isolation pad, and the clamping head at the upper end of the clamping post cooperates with the clamping plate.

[0012] Furthermore, the vibration isolation mechanism includes a lower extrusion block nested at the lower end of the vibration isolation cylinder, and a lower body sealing ring is installed at the lower end of the vibration isolation cylinder. The inner side of the lower body sealing ring is installed on the lower surface of the lower extrusion block. Moreover, a movable block is slidably installed at the right end of the support frame. Two movable blocks are distributed symmetrically around the vibration isolation cylinder.

[0013] Furthermore, a buffer spring is installed on the left end of the movable block, and the right end of the buffer spring is installed inside the right end of the support frame. A shock-absorbing rod is rotatably installed on the front end of the movable block, and a shock-absorbing cylinder is rotatably installed on the lower right side of the fixed plate.

[0014] Furthermore, the shock absorber cylinder is filled with shock absorber oil, and the left end of the shock absorber rod is installed through the inside of the shock absorber cylinder. A movable plug is installed inside the shock absorber cylinder, and a guide hole is provided on the movable plug.

[0015] Furthermore, the right end of the movable plug is fixedly installed on the left end of the shock absorber rod, and a shock absorber spring is installed on the left end of the movable plug. The shock absorber spring is fixedly installed inside the left end of the shock absorber cylinder. An oil seal ring is installed on the right end of the shock absorber cylinder, and the inner side of the oil seal ring is installed on the lower surface of the shock absorber rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the vibration isolator with easy replacement of rubber pads;

[0017] 1. When the vibration isolation pad is damaged after long-term use, the user presses the four corners of the vibration isolation pad. The internal clamping plate of the vibration isolation pad will press the clamping post inside the fixing plate. The clamping post will evenly squeeze the compression spring. The compression spring is compressed and squeezes downward. The guide post at the lower end of the clamping post and the guide wheel cooperate to rotate, so that the clamping post rotates 90 degrees. The clamping head at the upper end of the clamping post is released from the clamping plate. The vibration isolation pad can then be replaced. Simply press the button or perform a simple and intuitive operation to easily complete the disassembly and installation of the rubber vibration isolation component in a short time.

[0018] Furthermore, the introduction of the quick-release compression device makes the replacement of rubber vibration isolation components more convenient than ever before. Operators do not need to have advanced technical knowledge or rely on professional tools, which shortens the equipment maintenance time, reduces maintenance costs, and significantly reduces equipment downtime. This effectively ensures the continuity and efficiency of production and avoids huge economic losses caused by long-term downtime.

[0019] Furthermore, it significantly reduces maintenance costs, eliminating the need to hire expensive professional technicians and saving a lot of human and material resources. This convenient replacement method also improves the availability and flexibility of the equipment. Enterprises can maintain and replace rubber vibration isolation components more promptly according to production needs and equipment operating conditions, ensuring that the equipment is always in optimal operating condition and further improving production efficiency.

[0020] 2. The fixed plate presses against the upper pressing block, which in turn presses against the vibration isolation cylinder inside the support frame. The lower pressing block at the bottom works together with the upper pressing block to press against the gas inside the vibration isolation cylinder. The use of advanced pneumatic vibration isolation technology significantly improves the vibration isolation effect. When faced with strong external vibration, it can quickly and effectively absorb and disperse vibration energy, providing excellent protection for the protected equipment.

[0021] Furthermore, the damping cylinder at the upper end of the upper extrusion block is compressed downwards, causing the damping rod to push the movable plug. The movable plug compresses the damping oil inside the damping cylinder and also compresses the damping spring. The extrusion force of the damping cylinder pushes the damping rod, which in turn pushes the moving block on the right side inside the support frame. The moving block compresses the buffer spring, which ensures the stability and accuracy of the protected equipment, extends its service life, and reduces the frequency of equipment maintenance and replacement, thereby saving a lot of costs. Attached Figure Description

[0022] Figure 1 This is a front-view three-dimensional structural schematic diagram of the present invention;

[0023] Figure 2 This is a partial cross-sectional three-dimensional structural diagram of the present invention;

[0024] Figure 3 This is a partial cross-sectional three-dimensional structural diagram of the vibration isolation cylinder of this utility model;

[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the shock absorber cylinder of this utility model in half section.

[0026] Figure 5 This is a three-dimensional structural diagram of the guide wheel of this utility model;

[0027] Figure 6 This is a schematic diagram of the three-dimensional structure of the guide wheel of this utility model.

[0028] In the diagram: 1. Support frame; 2. Fixing plate; 3. Vibration damping pad; 4. Compression spring; 5. Guide wheel; 6. Vibration damping cylinder; 7. Upper compression block; 8. Upper gas sealing ring; 9. Clamping post; 10. Clamping plate; 11. Lower compression block; 12. Lower body sealing ring; 13. Moving block; 14. Buffer spring; 15. Shock absorber rod; 16. Shock absorber cylinder; 17. Movable plug; 18. Shock absorber spring; 19. Oil body sealing ring. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1: Please refer to Figures 1-6 The present invention provides the following technical solution: a vibration isolator that facilitates the replacement of rubber pads, comprising a support frame 1, a fixing plate 2, a vibration isolating pad 3, a compression spring 4, a guide wheel 5, a vibration isolating cylinder 6, an upper compression block 7, an upper gas sealing ring 8, a locking post 9, a locking plate 10, a lower compression block 11, a lower body sealing ring 12, a moving block 13, a buffer spring 14, a shock-absorbing rod 15, a shock-absorbing cylinder 16, a movable plug 17, a shock-absorbing spring 18, and an oil body sealing ring 19.

[0031] Support frame 1 and fixing plate 2 installed above support frame 1;

[0032] A vibration damping pad 3 is installed on the upper end of the fixed plate 2, and a device hole is opened on the left side of the upper end of the fixed plate 2. A compression spring 4 is fixedly installed at the lower end of the device hole opened on the left side of the upper end of the fixed plate 2. A quick assembly and disassembly mechanism is provided inside the fixed plate 2, and two quick assembly and disassembly mechanisms are symmetrically distributed with the support frame 1. A guide wheel 5 is fixedly installed in the middle of the device hole opened on the left side of the upper end of the fixed plate 2, and four guide wheels 5 are evenly distributed inside the fixed plate 2. The guide wheels 5 are installed on the upper end of the compression spring 4.

[0033] The support frame 1 is internally fixedly equipped with a vibration isolation cylinder 6, which is filled with gas. An upper extrusion block 7 is nested on the upper end of the vibration isolation cylinder 6, and the upper end of the upper extrusion block 7 is fixedly installed on the upper end of the fixed plate 2. The support frame 1 is internally equipped with a pneumatic vibration isolation mechanism, and an upper gas sealing ring 8 is installed on the upper end of the vibration isolation cylinder 6. The inner side of the upper gas sealing ring 8 is installed on the lower surface of the upper extrusion block 7.

[0034] The quick-release mechanism includes a locking pin 9 installed inside the guide wheel 5, with a guide post fixedly installed at the lower end of the locking pin 9. The guide post at the lower end of the locking pin 9 is installed through the guide wheel 5, and the lower end of the locking pin 9 is installed on the upper end of the compression spring 4. A locking head is provided at the upper end of the locking pin 9, and a device hole is opened on the lower left side of the vibration isolation pad 3. A locking plate 10 is fixedly installed inside the device hole on the lower left side of the vibration isolation pad 3, and the locking head at the upper end of the locking pin 9 cooperates with the locking plate 10.

[0035] When the vibration isolation pad 3 is damaged after long-term use, the user presses the four corners of the vibration isolation pad 3, the vibration isolation pad 3 deforms, the clamping plate 10 inside the vibration isolation pad 3 will press the clamping post 9 inside the fixing plate 2, the clamping post 9 will evenly squeeze the compression spring 4, the compression spring 4 is compressed and thus squeezed downward, the guide post at the lower end of the clamping post 9 cooperates with the guide wheel 5 to rotate, so that the clamping post 9 rotates 90 degrees. At this time, the clamping head at the upper end of the clamping post 9 is released from the clamping state of the clamping plate 10, and the vibration isolation pad 3 can be replaced.

[0036] The pneumatic vibration isolation mechanism includes a lower compression block 11 nested at the lower end of the vibration isolation cylinder 6, and a lower body sealing ring 12 installed at the lower end of the vibration isolation cylinder 6. The inner side of the lower body sealing ring 12 is installed on the lower surface of the lower compression block 11. A movable block 13 is slidably installed at the right end of the support frame 1, with two movable blocks 13 distributed symmetrically around the vibration isolation cylinder 6. A buffer spring 14 is installed at the left end of the movable block 13, and the right end of the buffer spring 14 is installed inside the right end of the support frame 1. A shock-absorbing rod 15 is rotatably installed at the front end of the movable block 13, and a shock-absorbing cylinder 16 is rotatably installed on the lower right side of the fixed plate 2.

[0037] The shock absorber cylinder 16 is filled with shock absorber oil, and the left end of the shock absorber rod 15 is installed through the shock absorber cylinder 16. The shock absorber cylinder 16 is also filled with a movable plug 17, and the movable plug 17 has a guide hole.

[0038] The right end of the movable plug 17 is fixedly installed on the left end of the shock absorber rod 15, and a shock absorber spring 18 is installed on the left end of the movable plug 17. The shock absorber spring 18 is fixedly installed inside the left end of the shock absorber cylinder 16. An oil seal ring 19 is installed on the right end of the shock absorber cylinder 16, and the inner side of the oil seal ring 19 is installed on the lower surface of the shock absorber rod 15.

[0039] When external vibration is transmitted, the vibration isolation pad 3 transmits the vibration to the fixed plate 2. The fixed plate 2 presses the upper compression block 7, which in turn presses the vibration isolation cylinder 6 inside the support frame 1. At the same time, the lower compression block 11 at the lower end and the upper compression block 7 together press the gas inside the vibration isolation cylinder 6. The upper gas sealing ring 8 and the lower body sealing ring 12 can prevent the gas inside the vibration isolation cylinder 6 from leaking from both ends of the vibration isolation cylinder 6. Meanwhile, the damping cylinder 16 at the upper end of the upper compression block 7 is pressed downward, causing the damping rod 15 to push the movable plug 17. The movable plug 17 presses the damping oil inside the damping cylinder 16 and also presses the damping spring 18. The pressure of the damping cylinder 16 then pushes the damping rod 15, which in turn pushes the moving block 13 on the right side inside the support frame 1. The moving block 13 presses the buffer spring 14.

[0040] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0041] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A vibration isolator that facilitates the replacement of rubber pads, including a support frame (1) and a fixing plate (2) disposed above the support frame (1); Its features are: The upper end of the fixed plate (2) is equipped with a vibration damping pad (3), and a device hole is opened on the left side of the upper end of the fixed plate (2). A compression spring (4) is fixedly installed inside the lower end of the device hole opened on the left side of the upper end of the fixed plate (2). A quick assembly and disassembly mechanism is provided inside the fixed plate (2), and two quick assembly and disassembly mechanisms are symmetrically distributed with support frame (1). A guide wheel (5) is fixedly installed in the middle of the device hole opened on the left side of the upper end of the fixed plate (2), and four guide wheels (5) are evenly distributed inside the fixed plate (2). The guide wheels (5) are installed on the upper end of the compression spring (4). The support frame (1) is fixedly installed with a vibration isolation cylinder (6), and the vibration isolation cylinder (6) is filled with gas. An upper extrusion block (7) is nested on the upper end of the vibration isolation cylinder (6), and the upper end of the upper extrusion block (7) is fixedly installed on the upper end of the fixed plate (2). The support frame (1) is provided with a pneumatic vibration isolation mechanism, and an upper gas sealing ring (8) is installed on the upper end of the vibration isolation cylinder (6). The inner side of the upper gas sealing ring (8) is installed on the lower surface of the upper extrusion block (7).

2. The vibration isolator with easily replaceable rubber pads according to claim 1, characterized in that: The quick assembly / disassembly mechanism includes a locking pin (9) installed inside the guide wheel (5), and a guide post is fixedly installed at the lower end of the locking pin (9). The guide post at the lower end of the locking pin (9) is installed through the guide wheel (5), and the lower end of the locking pin (9) is installed on the upper end of the compression spring (4).

3. The vibration isolator with easily replaceable rubber pads according to claim 2, characterized in that: The upper end of the clamping post (9) is provided with a clamping head, and the lower left side of the vibration isolation pad (3) is provided with a device hole, and a clamping plate (10) is fixedly installed inside the device hole on the lower left side of the vibration isolation pad (3), and the clamping head at the upper end of the clamping post (9) cooperates with the clamping plate (10).

4. The vibration isolator with easily replaceable rubber pads according to claim 1, characterized in that: The pneumatic vibration isolation mechanism includes a lower extrusion block (11) nested at the lower end of the vibration isolation cylinder (6), and a lower body sealing ring (12) is installed at the lower end of the vibration isolation cylinder (6). The inner side of the lower body sealing ring (12) is installed on the lower surface of the lower extrusion block (11). A moving block (13) is slidably installed at the right end of the support frame (1). Two moving blocks (13) are distributed with the vibration isolation cylinder (6) as the center of symmetry.

5. The vibration isolator with easily replaceable rubber pads according to claim 4, characterized in that: The left end of the movable block (13) is equipped with a buffer spring (14), and the right end of the buffer spring (14) is installed inside the right end of the support frame (1). The front end of the movable block (13) is rotatably equipped with a shock absorber rod (15), and the right side of the lower end of the fixed plate (2) is rotatably equipped with a shock absorber cylinder (16).

6. The vibration isolator with easily replaceable rubber pads according to claim 5, characterized in that: The shock absorber cylinder (16) is filled with shock absorber oil, and the left end of the shock absorber rod (15) is installed inside the shock absorber cylinder (16). A movable plug (17) is installed inside the shock absorber cylinder (16), and a guide hole is provided on the movable plug (17).

7. The vibration isolator with easily replaceable rubber pads according to claim 6, characterized in that: The right end of the movable plug (17) is fixedly installed on the left end of the shock absorber rod (15), and a shock absorber spring (18) is installed on the left end of the movable plug (17). The shock absorber spring (18) is fixedly installed on the left end inside the shock absorber cylinder (16). An oil seal ring (19) is installed on the right end of the shock absorber cylinder (16), and the inner side of the oil seal ring (19) is installed on the lower surface of the shock absorber rod (15).

Citation Information

Patent Citations

  • Cantilever damping isolator

    CN103322104B