Car lamp of far and near integrated structure

The integrated high/low beam headlight design, which combines a heat dissipation mechanism and a high/low beam switching mechanism, solves the problems of insufficient heat dissipation and light switching in traditional headlights, achieving efficient heat dissipation, flexible light switching, and efficient lighting, thereby improving the performance and reliability of the headlights.

CN223511944UActive Publication Date: 2025-11-04ZHENJIANG YIDI PHOTOELECTRIC LIGHTING CO LTD
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Patent Information

Application Number
CN202422526843.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-11-04
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Traditional car lights are inadequate in terms of heat dissipation, flexibility of light switching, and lighting effect, resulting in performance degradation and inconvenience of operation, making it difficult to meet the needs of modern drivers.

Method used

A vehicle headlight with an integrated high/low beam structure was designed, which integrates a heat dissipation mechanism, a high/low beam switching mechanism, and a light component. It uses laser direct-beam LEDs and a solenoid valve to control the baffle to achieve light switching, and combines a cooling fan, a finned heat sink, and a copper heat pipe to improve heat dissipation efficiency.

Benefits of technology

It achieves efficient heat dissipation, flexible light switching, and efficient illumination of the vehicle lights, simplifies the structure, reduces production costs, and improves the reliability and ease of maintenance of the vehicle lights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a car lamp with a far and near integrated structure, which comprises a shell, a heat dissipation mechanism, a far and near switching mechanism and a light component, the light component is arranged in the shell, and the light component comprises a first light component, a second light component, a third light component and a lens, the first light assembly is located above the second light assembly, the third light assembly is located between the first light assembly and the second light assembly, the lens is located in front of the light assemblies and installed at the front end of the shell, and the far and near switching mechanism is located in front of the second light assembly and installed at the front end of the shell. The far and near switching mechanism comprises a baffle and an electromagnetic valve, the baffle is used for shielding light emitted by the second lamplight assembly, and the electromagnetic valve is used for controlling the baffle to move.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a car light of far and near integrated structure. BACKGROUND

[0002] With the rapid development of global automobile industry and the increasing demand of consumers for automobile performance, automobile safety, driving comfort and the beauty of appearance design have become important standards to measure the quality of a car. As an indispensable part of the car, the performance and technical level of the car light naturally become the focus of attention. As the "eyes" of the driver at night and in bad weather conditions, the car light not only needs to have enough brightness to ensure driving safety, but also needs to have flexible adjustment function to adapt to different driving environments and conditions.

[0003] The car light of far and near integrated structure is an advanced lighting system born in response to this demand. It ingeniously integrates the functions of high beam and low beam into one, and realizes flexible adjustment of light through a precisely designed far and near switching mechanism. This design not only simplifies the structure of the car light and reduces production cost, but more importantly, it enables the driver to quickly and accurately switch the light according to different driving environments and conditions, thereby ensuring driving safety.

[0004] However, the traditional car light design often has shortcomings in terms of heat dissipation effect, light switching flexibility and lighting effect. For example, due to the large amount of heat generated by the electronic components and light sources inside the car light during operation, if the heat dissipation effect is not good, it will lead to a decrease in the performance of the car light, and even cause failure. In addition, the traditional light switching mechanism is often complex in design and inconvenient to operate, making it difficult to achieve quick and accurate light switching. At the same time, due to the unreasonable design of the light source and the reflector cup, the lighting effect of the traditional car light is often not satisfactory, and it cannot meet the demand of modern drivers for high-quality lighting effect. INVENTION CONTENTS

[0005] The utility model aims at solving the above technical problems of the prior art, and provides a car light of far and near integrated structure.

[0006] A car light of far and near integrated structure, comprising a housing, a heat dissipation mechanism, a far and near switching mechanism, and a light assembly, the light assembly is installed inside the housing, the light assembly comprises a first light assembly, a second light assembly, a third light assembly, and a lens, the first light assembly is located above the second light assembly, the third light assembly is located between the first light assembly and the second light assembly, the lens is located in front of the light assembly and is installed at the front end of the housing, the far and near switching mechanism is located in front of the second light assembly, the far and near switching mechanism comprises a baffle and a solenoid valve, the baffle is used to block the light emitted by the second light assembly, and the solenoid valve is used to control the movement of the baffle.

[0007] Further, the shell comprises an upper shell, a lower shell, a fixing sleeve, the lower end surface of the upper shell is connected with the upper end surface of the lower shell, the fixing sleeve is sleeved at the front end of the upper shell and the lower shell, the inner side surface of the fixing sleeve is connected with the outer side surface of the upper shell and the lower shell, a first mounting cavity is formed between the upper shell and the lower shell, a second mounting cavity is arranged at the front section of the upper end surface of the upper shell, the first mounting cavity is used for mounting a second light assembly, the second mounting cavity is used for mounting a first light assembly, a third light assembly is mounted on the front end surface of the upper shell, and a lens is mounted in the fixing sleeve, the upper end and the lower end of the lens are clamped in the limiting hole of the fixing sleeve.

[0008] Further, the surface of the upper shell and the surface of the lower shell are both provided with a plurality of heat dissipation holes.

[0009] Further, the first light assembly comprises a first substrate and a first reflecting cup, the first substrate is mounted on a first mounting plate, the first mounting plate is fixed in the second mounting cavity, and the first reflecting cup covers the outside of the first substrate, the second light assembly comprises a second substrate and a second reflecting cup, the second substrate is mounted on a second mounting plate, and the second reflecting cup covers the outside of the second substrate.

[0010] The third light assembly comprises at least two laser direct light beads, the laser direct light beads are mounted on a third mounting plate, the third mounting plate is mounted on the front end surface of the upper shell, and the lens is provided with lens parts corresponding to the first light assembly, the second light assembly and the third light assembly.

[0011] Further, the heat dissipation mechanism comprises a heat dissipation fan, a fin heat sink and a heat dissipation copper pipe, the first mounting cavity is divided into a front chamber and a rear chamber, the second light assembly is located in the front chamber, the fin heat sink and the heat dissipation fan are mounted in the rear chamber, the rear end of the rear chamber is the same as the outside, the heat dissipation fan is mounted at the rear end of the rear chamber, the fin heat sink is mounted in front of the heat dissipation fan and between the heat dissipation fan and the second light assembly, and the heat dissipation copper pipe is connected with the upper shell, the lower shell and the third mounting plate.

[0012] Further, the fin heat sink comprises a bottom plate and a plurality of parallel fins, the bottom surface of each fin is connected with the upper end surface of the bottom plate, and the front end surface of each fin is provided with a groove at the same position, and the rear end of the copper pipe is clamped in the groove.

[0013] Further, the electromagnetic valve comprises a valve seat and a valve core, a guide groove is arranged at the center of the valve seat, the valve core is slidingly inserted into the guide groove, and the upper end of the valve core is connected with a baffle.

[0014] Further, the lower end of the baffle plate is provided with a base, the base is a plate structure, the surface of the base is provided with a limiting through hole, the base is sleeved on the outer side of the valve core, the outer side wall of the valve core is provided with a groove, the inner edge of the limiting through hole is clamped in the groove, a spring is arranged between the lower end surface of the base and the upper end surface of the valve seat, the two ends of the base are provided with L-shaped bending limiting plates, the bending limiting plate comprises a flat section and a vertical section, the upper end of the vertical section is connected with the end of the base, the lower end of the vertical section is connected with the flat section, the flat section cooperates with a first limiting plate which protrudes from the side of the valve seat, the first limiting plate is located above the flat section, a gap is arranged between the first limiting plate and the side of the valve seat, the vertical section is clamped in the gap,

[0015] Further, the lower bottom surface of the valve core is provided with a tapered groove, and the bottom surface of the guide groove is provided with a tapered guide column.

[0016] Advantages: Compared with the prior art, the utility model has the following advantages:

[0017] High integration: The car light integrates high beam and low beam functions in one body, and realizes flexible adjustment of light through a high-low beam switching mechanism, which simplifies the structure of the car light, reduces production cost, and improves the overall performance and reliability of the car light.

[0018] Excellent heat dissipation performance: The car light is designed with a heat dissipation mechanism, including a heat dissipation fan, a finned heat sink and a heat dissipation copper pipe, which effectively improves the heat dissipation efficiency of the car light. This design ensures the stability and reliability of the car light during long-term use, prolonging the service life of the car light.

[0019] Flexible high-low beam switching: The high-low beam switching mechanism controls the movement of the baffle plate through a solenoid valve, realizing quick and accurate switching of light. This design allows the driver to quickly adjust the light according to different driving environments and conditions, ensuring driving safety.

[0020] Efficient light source layout: The first, second and third light assemblies inside the car light are carefully laid out and designed to achieve optimal distribution and efficient use of light. In particular, the third light assembly uses laser direct light beads, further improving the lighting effect and penetration of the car light.

[0021] Fine structure design: The car light takes into account multiple details in its structure design, such as the arrangement of heat dissipation holes, the cooperation of lenses and fixing sleeves, the connection of solenoid valves and baffle plates, etc., which ensure the stability and reliability of the car light under various conditions.

[0022] Easy maintenance and replacement: The structure design of the car light makes the connection and disassembly of various components relatively simple, which is conducive to the repair and replacement of damaged parts, reducing maintenance cost. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 This is a schematic diagram of a vehicle headlight with an integrated high and low beam structure;

[0024] Figure 2 This is a cross-sectional view of a vehicle headlight with an integrated high and low beam structure;

[0025] Figure 3 This is a schematic diagram of the internal structure of a vehicle headlight with an integrated high and low beam design.

[0026] Figure 4 This is a schematic diagram of the near / far switching mechanism;

[0027] Figure 5 This is a cross-sectional view of the near / far switching mechanism;

[0028] Figure 6 This is a schematic diagram of the installation of the heat dissipation copper pipe inside the casing;

[0029] In the diagram, 1. Lens, 2. Fixing sleeve, 3. Upper housing, 4. Lower housing, 5. Heat dissipation hole, 6. Second mounting cavity, 7. First mounting cavity, 8. Front chamber, 9. Rear chamber, 10. First reflector, 11. First substrate, 12. Second reflector, 13. Second substrate, 14. Finned heat sink, 15. Cooling fan, 16. Solenoid valve, 17. Laser direct-beam LED, 18. Copper heat dissipation pipe, 19. Baffle, 20. Valve seat, 21. Base, 22. Bending limit plate, 23. First limit plate, 24. Spring, 25. Valve core, 26. Conical groove, 27. Guide post; Detailed Implementation

[0030] To enhance understanding of this utility model, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. These embodiments are only used to explain the present utility model and do not constitute a limitation on the scope of protection of the present utility model.

[0031] like Figures 1-6 As shown, the components include: lens 1, fixing sleeve 2, upper housing 3, lower housing 4, heat dissipation hole 5, second mounting cavity 6, first mounting cavity 7, front cavity 8, rear cavity 9, first reflector 10, first substrate 11, second reflector 12, second substrate 13, finned heat sink 14, cooling fan 15, solenoid valve 16, laser direct-beam lamp 17, heat dissipation copper pipe 18, baffle 19, valve seat 20, base 21, bending limiting plate 22, first limiting plate 23, spring 24, valve core 25, conical groove 26, and guide post 27.

[0032] The application discloses a far-near integrated structure car lamp, which comprises a shell, a heat dissipation mechanism, a far-near switching mechanism and a light assembly, wherein the light assembly is installed in the shell, the light assembly comprises a first light assembly, a second light assembly, a third light assembly and a lens 1, the first light assembly is located above the second light assembly, the third light assembly is located between the first light assembly and the second light assembly, the lens 1 is located in front of the light assembly and is installed at the front end of the shell, the far-near switching mechanism is located in front of the second light assembly, the far-near switching mechanism comprises a baffle 19 and an electromagnetic valve 16, the baffle 19 is used for shielding the light irradiated by the second light assembly, and the electromagnetic valve 16 is used for controlling the movement of the baffle 19.

[0033] In the application, the shell comprises an upper shell 3, a lower shell 4 and a fixing sleeve 2, the lower end surface of the upper shell 3 is connected with the upper end surface of the lower shell 4, the fixing sleeve 2 is sleeved at the front end of the upper shell 3 and the lower shell 4, the inner side surface of the fixing sleeve 2 is connected with the outer side surfaces of the upper shell 3 and the lower shell 4, a first mounting cavity 7 is formed between the upper shell 3 and the lower shell 4, a second mounting cavity 6 is arranged at the front section of the upper end surface of the upper shell 3, the first mounting cavity 7 is used for mounting the second light assembly, the second mounting cavity 6 is used for mounting the first light assembly, the third light assembly is installed at the front end surface of the upper shell 3, and the lens 1 is installed in the fixing sleeve 2 and is clamped in the limiting hole of the fixing sleeve 2.

[0034] In the application, a plurality of heat dissipation holes 5 are arranged on the surfaces of the upper shell 3 and the lower shell 4.

[0035] In the application, the first light assembly comprises a first base plate 11 and a first reflecting cup 10, the first base plate 11 is installed on a first mounting plate, the first mounting plate is fixed in the second mounting cavity 6, and the first reflecting cup 10 covers the outside of the first base plate 11, the second light assembly comprises a second base plate 13 and a second reflecting cup 12, the second base plate 13 is installed on a second mounting plate, and the second reflecting cup 12 covers the outside of the second base plate 13.

[0036] The third light assembly comprises at least two laser direct light beads 17, the laser direct light beads 17 are installed on a third mounting plate, the third mounting plate is installed on the front end surface of the upper shell 3, and the lens 1 is provided with lens 1 parts corresponding to the first light assembly, the second light assembly and the third light assembly.

[0037] In the present embodiment, the heat dissipation mechanism comprises a heat dissipation fan 15, a finned heat sink 14, and a heat dissipation copper pipe 18. The first mounting cavity 7 is divided into a front cavity 8 and a rear cavity 9. The second light assembly is located in the front cavity 8. The finned heat sink 14 and the heat dissipation fan 15 are mounted in the rear cavity 9. The rear end of the rear cavity 9 is the same as the outside. The heat dissipation fan 15 is mounted at the rear end of the rear cavity 9. The finned heat sink 14 is mounted in front of the heat dissipation fan 15 and between the heat dissipation fan 15 and the second light assembly. The heat dissipation copper pipe 18 is connected to the upper shell 3, the lower shell 4, and the third mounting plate.

[0038] In the present embodiment, the finned heat sink 14 comprises a bottom plate and a plurality of parallel fins. The bottom surface of each fin is connected to the upper end surface of the bottom plate. A groove is provided at the front end surface of each fin. The rear end of the copper pipe is clamped in the groove.

[0039] In the present embodiment, the electromagnetic valve 16 comprises a valve seat 20 and a valve core 25. A guide groove is provided at the center of the valve seat 20. The valve core 25 is slidingly inserted into the guide groove. The upper end of the valve core 25 is connected to the baffle 19.

[0040] In the present embodiment, the lower end of the baffle 19 is provided with a base 21. The base 21 is a plate structure. Limiting through holes are provided on the surface of the base 21. The base 21 is sleeved on the outer side of the valve core 25. A groove is provided on the outer side wall of the valve core 25. The inner edge of the limiting through hole is clamped in the groove. A spring 24 is provided between the lower end surface of the base 21 and the upper end surface of the valve seat 20. L-shaped bending limiting plates 22 are provided at both ends of the base 21. The bending limiting plates 22 comprise a flat section and a vertical section. The upper end of the vertical section is connected to the end of the base 21. The lower end of the vertical section is connected to the flat section. The flat section cooperates with a first limiting plate 23 protruding from the side of the valve seat 20. The first limiting plate 23 is located above the flat section. A gap is provided between the first limiting plate 23 and the side of the valve seat 20. The vertical section is clamped in the gap.

[0041] In the present embodiment, a tapered groove 26 is provided on the lower bottom surface of the valve core 25. A tapered guide column 27 is provided on the bottom surface of the guide groove.

[0042] Working principle: The vehicle lamp is provided with first, second, and third light assemblies, which respectively project light through lenses. The first light assembly usually serves as a high beam. The second light assembly serves as a low beam. The third light assembly can be used for auxiliary lighting or special signals. The high-low switching is realized by a baffle controlled by an electromagnetic valve. When the electromagnetic valve is activated, the valve core moves to block or open the light of the second light assembly, realizing flexible switching of high and low beams.

[0043] In terms of heat dissipation, the car lamp is designed with a heat dissipation mechanism including a heat dissipation fan, a finned heat sink and a heat dissipation copper pipe.

[0044] When the car lamp is turned on, it is low beam, and the shutter does not act; when the low beam is switched to the high beam, the electromagnetic valve is powered on, and the shutter is attracted downward to shoot out all the light previously blocked, forming the high beam.

[0045] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A vehicle headlight with an integrated high and low beam structure, characterized in that, The device includes a housing, a heat dissipation mechanism, a high / low beam switching mechanism, and a lighting assembly. The lighting assembly is installed inside the housing and includes a first lighting assembly, a second lighting assembly, a third lighting assembly, and a lens. The first lighting assembly is located above the second lighting assembly, and the third lighting assembly is located between the first and second lighting assemblies. The lens is located in front of the lighting assemblies and is installed at the front end of the housing. The high / low beam switching mechanism is located in front of the second lighting assembly and includes a baffle and a solenoid valve. The baffle is used to block the light emitted by the second lighting assembly, and the solenoid valve is used to control the movement of the baffle.

2. The vehicle headlight with an integrated high and low beam structure according to claim 1, characterized in that, The housing includes an upper housing, a lower housing, and a fixing sleeve. The lower end face of the upper housing is connected to the upper end face of the lower housing. The fixing sleeve is fitted onto the front end of the upper and lower housings. The inner side of the fixing sleeve is connected to the outer side of the upper and lower housings. A first mounting cavity is formed between the upper and lower housings. A second mounting cavity is provided at the front end of the upper housing. The first mounting cavity is used to install a second lighting component. The second mounting cavity is used to install a first lighting component. A third lighting component is installed on the front end face of the upper housing. The lens is installed inside the fixing sleeve, and the upper and lower ends of the lens are engaged in the limiting holes of the fixing sleeve.

3. A vehicle headlight with an integrated high / low beam structure according to claim 2, characterized in that, Both the upper and lower housing surfaces are provided with several heat dissipation holes.

4. A vehicle headlight with an integrated high / low beam structure according to claim 2, characterized in that, The first lighting assembly includes a first substrate and a first reflector. The first substrate is mounted on a first mounting plate, and the first mounting plate is fixed inside a second mounting cavity. The first reflector covers the outside of the first substrate. The second lighting assembly includes a second substrate and a second reflector. The second substrate is mounted on a second mounting plate, and the second reflector covers the outside of the second substrate. The third lighting component includes at least two direct-light laser beads, which are mounted on a third mounting plate. The third mounting plate is mounted on the front end face of the upper housing. The lens has a lens portion corresponding to the first lighting component, the second lighting component, and the third lighting component.

5. A vehicle headlight with an integrated high / low beam structure according to claim 4, characterized in that, The heat dissipation mechanism includes a cooling fan, a finned heat sink, and a copper heat pipe. The first mounting cavity is divided into a front chamber and a rear chamber. The second lighting assembly is located in the front chamber. The finned heat sink and the cooling fan are installed in the rear chamber. The rear end of the rear chamber is the same as the outside. The cooling fan is installed at the rear end of the rear chamber. The finned heat sink is installed in front of the cooling fan and between the cooling fan and the second lighting assembly. The copper heat pipe is connected to the upper shell, the lower shell, and the third mounting plate.

6. A vehicle headlight with an integrated high / low beam structure according to claim 5, characterized in that, The finned heat sink includes a base plate and multiple parallel fins. The bottom surface of the fins is connected to the top surface of the base plate. Each fin has a groove at the same position on its front end face, and the rear end of the copper tube is engaged in the groove.

7. A vehicle headlight with an integrated high / low beam structure according to claim 1, characterized in that, The solenoid valve includes a valve seat and a valve core. The valve seat has a guide groove at its center, and the valve core is slidably inserted into the guide groove. The upper end of the valve core is connected to a baffle.

8. A vehicle headlight with an integrated high / low beam structure according to claim 7, characterized in that, The baffle has a base at its lower end. The base is a plate-shaped structure with a limiting through hole on its surface. The base is sleeved on the outside of the valve core. The outer wall of the valve core has a groove. The inner edge of the limiting through hole is engaged in the groove. A spring is provided between the lower end face of the base and the upper end face of the valve seat. L-shaped bending limiting plates are provided at both ends of the base. The bending limiting plates include a straight section and a vertical section. The upper end of the vertical section is connected to the end of the base, and the lower end of the vertical section is connected to the straight section. The straight section cooperates with a first limiting plate extending from the side of the valve seat. The first limiting plate is located above the straight section. A clearance groove is provided between the first limiting plate and the side of the valve seat. The vertical section is engaged in the clearance groove.

9. A vehicle headlight with an integrated high / low beam structure according to claim 8, characterized in that, The bottom surface of the valve core is provided with a conical groove, and the bottom surface of the guide groove is provided with a conical guide post.