Wear-resistant and bending-resistant cable

Abstract

The utility model relates to the technical field of cables, in particular to a wear-resistant bending-resistant cable, which comprises a cable core, an outer protective layer and a middle layer arranged between the cable core and the outer protective layer, a plurality of anti-skid bulges are arranged on the outer surface of the outer protective layer, the anti-skid bulges are uniformly distributed, and a plurality of bending-resistant strips arranged in a circular array are arranged in the outer protective layer. Through a specific structural design, the cable comprises the cable core, the outer protective layer and the middle layer, the plurality of uniformly distributed anti-skid bulges are arranged on the outer protective layer, and the plurality of anti-bending strips in a circular array are arranged in the outer protective layer, so that the wear resistance and the fracture resistance of the cable are improved. The cable structure not only prolongs the service life of the cable in a complex environment, but also improves the bending resistance of the cable, so that the cable is not easy to damage when being bent or subjected to external force.

Description

Technical Field

[0001] This utility model relates to the field of cable technology, specifically to a wear-resistant and bending-resistant cable. Background Technology

[0002] In the current field of cable technology, although various cable designs exist, they often prove insufficient under certain environmental conditions, particularly in terms of abrasion resistance and bending resistance. Traditional cable structures may not adequately meet the requirements for long-term stable operation in complex or harsh environments. For example, in industrial production lines, outdoor environments, or applications requiring frequent bending, cables may quickly fail due to wear or bending, leading to signal transmission interruptions or equipment malfunctions.

[0003] Given the shortcomings of existing technologies, there is an urgent market demand for a cable solution that offers superior abrasion resistance and bending resistance. This cable needs to maintain signal transmission performance while enhancing its resistance to external physical damage to ensure stable performance under various conditions. Therefore, we propose an abrasion-resistant and bending-resistant cable. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a wear-resistant and bending-resistant cable.

[0005] The technical solution of this utility model is:

[0006] A wear-resistant and bending-resistant cable includes a cable core, an outer sheath, and an intermediate layer disposed between the cable core and the outer sheath. The outer surface of the outer sheath is provided with a plurality of anti-slip protrusions, which are evenly distributed. The outer sheath is provided with a plurality of anti-bending strips arranged in a circular array, which are distributed along the length of the cable. Each anti-bending strip includes a plurality of thin metal strips that are closely fitted together.

[0007] As a preferred technical solution, the intermediate layer includes, from the inside out, an inner protective layer, a buffer layer, a tensile layer, a thermal insulation layer, and a reinforcing layer.

[0008] As a preferred technical solution, the outer ring wall of the cable core is fixedly connected to the inner wall of the inner sheath, the inner sheath is made of rubber material, and a metal mesh is provided in the interlayer of the inner sheath.

[0009] As a preferred technical solution, the tensile layer is provided with a number of evenly distributed tensile strips, the tensile strips are made of metal, and a tensile mesh is provided in the interlayer of the tensile layer.

[0010] As a preferred technical solution, both the outer wall of the outer protective layer and the outer wall of the anti-slip protrusion are provided with a wear-resistant coating, and ceramic particles are embedded in the anti-slip protrusion.

[0011] As a preferred technical solution, the anti-slip protrusion has embossed or laser-etched patterns on the outer wall of the side away from the outer protective layer.

[0012] As a preferred technical solution, the thickness of the outer protective layer is greater than the thickness of the bending strip.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention, through a specific structural design including a cable core, an outer sheath, and an intermediate layer, and featuring multiple evenly distributed anti-slip protrusions on the outer sheath and several circular arrays of anti-bending strips inside, enhances the cable's wear resistance and bending resistance. This cable structure not only increases the cable's service life in complex environments but also improves its bending resistance, making the cable less prone to damage when bent or subjected to external forces. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 In this utility model Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 In this utility model Figure 1 Enlarged view at point B in the middle;

[0018] The meanings of the labels in the diagram are as follows:

[0019] 1. Cable core; 2. Outer sheath; 3. Intermediate layer; 30. Inner sheath; 31. Buffer layer; 32. Tensile layer; 33. Thermal insulation layer; 34. Reinforcing layer; 4. Anti-slip protrusions; 5. Bending strip; 50. Thin metal strip. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-3 This utility model provides a technical solution:

[0022] A wear-resistant and bending-resistant cable includes a cable core 1, an outer sheath 2, and an intermediate layer 3 disposed between the cable core 1 and the outer sheath 2. The outer surface of the outer sheath 2 has multiple anti-slip protrusions 4 evenly distributed. The outer sheath 2 contains a plurality of circularly arranged anti-bending strips 5 distributed along the length of the cable, each consisting of several tightly fitted thin metal strips 50. Through a specific structural design, including the cable core 1, outer sheath 2, and intermediate layer 3, and the multiple evenly distributed anti-slip protrusions 4 on the outer sheath 2, as well as the plurality of circularly arranged anti-bending strips 5 inside, the wear resistance and bending resistance of the cable are improved. This cable structure not only enhances the cable's service life in complex environments but also improves its bending resistance, making the cable less prone to damage when bent or subjected to external forces.

[0023] In a preferred embodiment, the intermediate layer 3 comprises, from the inside out, an inner sheath 30, a buffer layer 31, a tensile layer 32, a thermal insulation layer 33, and a reinforcing layer 34. This multi-layered structure of the intermediate layer 3, comprising the inner sheath 30, buffer layer 31, tensile layer 32, thermal insulation layer 33, and reinforcing layer 34, further enhances the cable's abrasion resistance, tensile strength, thermal insulation, and overall strength, enabling the cable to operate stably under a wider range of environmental conditions.

[0024] In a preferred embodiment, the outer ring wall of the cable core 1 is fixedly connected to the inner wall of the inner sheath 30. The inner sheath 30 is made of rubber, and a metal mesh is provided in the interlayer of the inner sheath 30. The fixed connection between the cable core 1 and the inner sheath 30, along with the design of the inner sheath 30 being made of rubber and having a metal mesh, effectively prevents damage to the cable core 1 from the external environment, while also enhancing the tensile strength and abrasion resistance of the cable.

[0025] As a preferred embodiment, the tensile layer 32 is provided with a plurality of evenly distributed tensile strips, which are made of metal, and a tensile mesh is provided in the interlayer of the tensile layer 32. By providing a plurality of evenly distributed metal tensile strips and a tensile mesh in the tensile layer 32, the tensile strength of the cable is further enhanced, making the cable less prone to breakage or deformation when subjected to tensile force.

[0026] As a preferred embodiment, both the outer wall of the outer sheath 2 and the outer wall of the anti-slip protrusion 4 are provided with a wear-resistant coating, and ceramic particles are embedded in the anti-slip protrusion 4. By providing a wear-resistant coating on the outer walls of the outer sheath 2 and the anti-slip protrusion 4, and embedding ceramic particles in the anti-slip protrusion 4, the wear resistance and anti-slip effect of the cable are further improved, making the cable less prone to wear or slippage during long-term use.

[0027] As a preferred embodiment, the anti-slip protrusion 4 has embossed or laser-etched markings on the outer wall of the side away from the outer sheath 2. By embossing or laser-etching the outer wall of the anti-slip protrusion 4 away from the outer sheath 2, the roughness of the cable surface is increased, further improving the anti-slip performance of the cable, so that the cable can maintain good grip even in wet or slippery environments.

[0028] As a preferred embodiment, the outer sheath 2 is thicker than the bending strip 5. This ensures that the cable maintains good bending resistance while also guaranteeing its overall strength and abrasion resistance, thus extending its service life.

[0029] The wear-resistant and bending-resistant cable of this utility model includes, in use:

[0030] Wear-resistant and bending-resistant structural design: Through a specific structural design, including the cable core 1, outer sheath 2, and an intermediate layer 3 between them, the cable achieves improved wear resistance and bending resistance. Multiple evenly distributed anti-slip protrusions 4 on the outer surface of the outer sheath 2 not only increase the surface roughness of the cable and improve anti-slip performance, but also further enhance the cable's wear resistance through embedded ceramic particles and a wear-resistant coating. Simultaneously, several circular arrays of bending-resistant strips 5 within the outer sheath 2, composed of several tightly fitted thin metal strips 50, effectively improve the cable's bending resistance, making the cable less prone to damage when bent or subjected to external forces.

[0031] The multi-layer intermediate layer 3 design comprises, from the inside out, an inner sheath 30, a buffer layer 31, a tensile layer 32, a thermal insulation layer 33, and a reinforcing layer 34. This multi-layer structure further enhances the cable's abrasion resistance, tensile strength, thermal insulation, and overall strength. The inner sheath 30 is made of rubber and is fixedly connected to the outer ring wall of the cable core 1, effectively preventing damage to the cable core 1 from the external environment. Simultaneously, the metal mesh within the inner sheath 30 enhances the cable's tensile and abrasion resistance.

[0032] Tensile layer 32 design: Tensile layer 32 contains several evenly distributed metal tensile strips and tensile mesh. This design further enhances the tensile strength of the cable, making it less prone to breakage or deformation when subjected to tension, thus ensuring the stability and service life of the cable.

[0033] Synergistic effect of outer sheath 2 and anti-slip protrusions 4: Outer sheath 2 not only provides the outermost layer of protection for the cable, but also ensures the overall strength and wear resistance of the cable through its design, which is thicker than the anti-bending strip 5. At the same time, the synergistic effect of the wear-resistant coating and ceramic particles of outer sheath 2 and anti-slip protrusions 4 further enhances the wear resistance and anti-slip effect of the cable, making the cable less prone to wear or slippage during long-term use.

[0034] In summary, the wear-resistant and bending-resistant cable of this utility model, through its specific structural design, multi-layer intermediate layer 3 design, tensile layer 32 design, and the synergistic effect of outer sheath 2 and anti-slip protrusions 4, achieves a comprehensive improvement in the cable's wear resistance, bending resistance, tensile strength, thermal insulation, and anti-slip properties, enabling the cable to work stably under a wider range of environmental conditions and extending its service life.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant and bending-resistant cable, characterized in that: The cable includes a cable core (1), an outer sheath (2), and an intermediate layer (3) disposed between the cable core (1) and the outer sheath (2). The outer surface of the outer sheath (2) is provided with a plurality of anti-slip protrusions (4), which are evenly distributed. The outer sheath (2) is provided with a plurality of anti-bending strips (5) arranged in a circular array. The anti-bending strips (5) are distributed along the length of the cable and include a plurality of thin metal strips (50) that are closely fitted together.

2. The wear-resistant and bending-resistant cable as described in claim 1, characterized in that: The intermediate layer (3) includes, from the inside out, an inner protective layer (30), a buffer layer (31), a tensile layer (32), a thermal insulation layer (33), and a reinforcing layer (34).

3. The wear-resistant and bending-resistant cable as described in claim 2, characterized in that: The outer ring wall of the cable core (1) is fixedly connected to the inner wall of the inner sheath (30). The inner sheath (30) is made of rubber material and has a metal mesh in the interlayer of the inner sheath (30).

4. The wear-resistant and bending-resistant cable as described in claim 3, characterized in that: The tensile layer (32) contains a number of evenly distributed tensile strips, which are made of metal and have a tensile mesh in the interlayer of the tensile layer (32).

5. The wear-resistant and bending-resistant cable as described in claim 4, characterized in that: The outer wall of the outer protective layer (2) and the outer wall of the anti-slip protrusion (4) are both provided with wear-resistant coatings, and ceramic particles are embedded in the anti-slip protrusion (4).

6. The wear-resistant and bending-resistant cable as described in claim 5, characterized in that: The anti-slip protrusion (4) has embossed or laser-etched patterns on the outer wall of the side away from the outer protective layer (2).

7. The wear-resistant and bending-resistant cable as described in claim 6, characterized in that: The outer protective layer (2) is thicker than the bending strip (5).

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