Doubling device for robot equipment copper conductor production

By using a motor-driven rotating shaft and gear system to drive an adjustable connecting ring, combined with an electric push rod and threaded rod structure, the automatic fixing and paralleling of copper wires is achieved. The wires are then automatically packaged using tape rolls, solving the problem of low paralleling efficiency in existing devices and improving work efficiency and packaging convenience.

CN223513706UActive Publication Date: 2025-11-04ANHUI XINHAI GAODAO NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422391182.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-11-04
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In existing copper conductor production equipment, the distance between the upper and lower paralleling dies is fixed and cannot be adjusted, resulting in a limited range of adaptability, making it impossible to complete the paralleling of different wire bundles, and reducing work efficiency.

Method used

The system uses a motor-driven rotating shaft and gear system to drive an adjustable connecting ring, combined with an electric push rod and threaded rod structure, to automatically fix and connect multiple copper wires, and automatically package them through tape rolls, eliminating the need for manual operation.

Benefits of technology

It enables rapid and efficient paralleling and packaging of multiple copper wires, improving work efficiency and ensuring consistency in paralleling quality and convenience in packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a doubling device for robot equipment copper conductor production, which comprises a bottom plate, the top of the bottom plate is fixedly connected with a third base, and the outer side wall of the third base is fixedly connected with a first motor. In the actual use process, the wire box is used for arranging and guiding copper wire bodies, the copper wire bodies penetrate through the wire box, then enter the limiting cylinder and extend into the connecting ring, the electric push rod pushes the clamping plates to move towards the middle in the connecting ring, and therefore the multiple copper wire bodies penetrating through the connecting ring are fixed; a first motor is installed on a third base and drives a rotating shaft to rotate, a gear on the rotating shaft rotates along with the rotating shaft, a gear ring on the outer side of a connecting ring is meshed with the gear, and when the gear rotates, the gear ring drives the connecting ring to rotate and starts to conduct rotating doubling on the copper wires. Through the cooperation of the devices, the problems of low wire doubling operation efficiency and unstable doubling quality in an existing device are solved, the working efficiency is improved, and the consistency of the doubling effect is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of copper conductor production and processing technology, specifically to a parallel line device for copper conductor production using robotic equipment. Background Technology

[0002] A paralleling device for copper conductor production in robotic equipment enables multiple copper wires to be quickly and accurately merged into a single copper conductor that meets specific specifications and quality requirements during the copper conductor production process. Whether in the fields of industrial robots and automated equipment where there is a demand for high-quality copper conductors, this paralleling device, with its efficient and stable performance, lays a solid foundation for the efficient production of copper conductors.

[0003] According to the search, Chinese patent with announcement number CN217280209U discloses a new type of parallel wire device for conductor frame stranding. The patent describes a technical solution that effectively ensures that copper powder or aluminum powder falling into the center hole flows to the outside through the discharge trough, thereby effectively preventing copper powder from accumulating in the center hole and thus preventing copper powder or aluminum powder from adhering to the conductor when it passes through, which would affect the conductor production quality.

[0004] In this solution, although copper powder can be effectively prevented from accumulating in the center hole, the distance between the upper and lower paralleling molds in the device is fixed and cannot be adjusted, resulting in a small range of adaptability. This makes it impossible to complete the paralleling of different wire bundles, thus reducing work efficiency. In order to solve this technical problem, this utility model proposes a paralleling device for copper conductor production using robotic equipment. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In this solution, although copper powder can be effectively prevented from accumulating in the center hole, the distance between the upper and lower paralleling molds in the device is fixed and cannot be adjusted, resulting in a small range of adaptability. This makes it impossible to complete the paralleling of different wire bundles, thus reducing work efficiency. In order to solve this technical problem, this utility model proposes a paralleling device for copper conductor production using robotic equipment.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a parallel wire device for copper conductor production in robot equipment, comprising a base plate, a third base fixedly connected to the top of the base plate, a first motor fixedly connected to the outer wall of the third base, a rotating shaft fixedly connected to the output end of the first motor, a gear fixedly connected to the outer wall of the rotating shaft, an inner groove inside the third base, a connecting ring at the top of the third base, a toothed ring on the outer wall of the connecting ring meshing with the gear, a limiting ring fixedly connected to the outer wall of the connecting ring and slidably connected within the inner groove, a plurality of electric push rods fixedly connected to the inner wall of the connecting ring, a clamping plate fixedly connected to the output end of the electric push rods, and a copper wire body disposed inside the connecting ring.

[0009] Preferably, a connecting plate is fixedly connected to the inner sidewall of the connecting ring, and a support plate is fixedly connected to the other end of the connecting plate. A second motor is fixedly connected inside the support plate, and a threaded rod is fixedly connected to the output end of the second motor, with the threaded rod rotatably connected inside the support plate.

[0010] Preferably, a connecting frame is threaded to the outer wall of the threaded rod, a fixing block is fixedly connected to the top of the connecting frame, a tape roll is rotatably connected inside the fixing block, and the connecting frame is slidably connected inside the support plate.

[0011] Preferably, a base is fixedly connected to the top of the base plate, and a wire box is fixedly connected to the top of the base. The copper wire body passes through the wire box and extends to the outside of the copper wire body.

[0012] Preferably, a base two is fixedly connected to the top of the base plate, and a limiting cylinder is fixedly connected to the top of the base two. The copper wire body passes through the limiting cylinder and extends to the outside of the limiting cylinder.

[0013] Preferably, a support base is fixedly connected to the top of the base plate, a motor is fixedly connected to the outer wall of the support base, a rotating rod is fixedly connected to the output end of the motor, and a winding drum is fixedly connected to the outer wall of the rotating rod.

[0014] (III) Beneficial Effects

[0015] This utility model provides a paralleling device for copper conductor production using robotic equipment. It has the following beneficial effects:

[0016] (1) The wire box is used to organize and guide the copper wire body. After the copper wire body passes through the wire box, it enters the limiting cylinder and extends into the connecting ring. The base three is equipped with motor one. Motor one drives the rotating shaft to rotate, and the gear on the rotating shaft rotates accordingly. The toothed ring on the outside of the connecting ring meshes with the gear. When the gear rotates, the toothed ring drives the connecting ring to rotate. Inside the connecting ring, the electric push rod pushes the clamp to move towards the middle, thereby fixing the multiple copper wire bodies passing through the connecting ring. When the connecting ring rotates, it is limited in the inner groove by the limiting ring to ensure the stability of the rotation. The cooperation between them solves the problems of low efficiency and unstable quality of wire paralleling operation in the existing device. Through this mechanical structure, multiple copper wires can be paralleled quickly and efficiently, and the paralleling process is more stable, improving work efficiency and ensuring the consistency of paralleling effect.

[0017] (2) The connecting ring rotates under the action of external power, which drives the connecting plate and the support plate on the connecting plate to rotate together. The second motor inside the support plate starts to work. The second motor drives the threaded rod to rotate. Due to the rotation of the threaded rod, the connecting frame will move up and down under the drive of its spiral motion. The up and down movement of the connecting frame will cause the fixed block to move up and down accordingly. The distance between the tape roll fixed on the fixed block and the copper wire can be adjusted. The cooperation between them solves the problem of low efficiency and inconvenient operation when packaging the wire after the parallel operation in the existing device. Through this automated adjustment and linkage method, tape packaging can be carried out directly after the parallel operation is completed without the need for complicated manual adjustment and operation, which greatly improves the work efficiency and also ensures the quality and consistency of the packaging. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a top view of the overall structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the three top structures of the base of this utility model;

[0021] Figure 4 This is a schematic diagram of the top structure of the support plate of this utility model.

[0022] In the diagram: 1. Base plate; 2. Base 1; 3. Wire box; 4. Copper wire body; 5. Base 2; 6. Limiting cylinder; 7. Base 3; 8. Motor 1; 9. Rotating shaft; 10. Gear; 11. Inner groove; 12. Connecting ring; 13. Limiting ring; 14. Gear ring; 15. Electric push rod; 16. Clamping plate; 17. Support plate; 18. Support plate; 19. Motor 2; 20. Threaded rod; 21. Connecting frame; 22. Fixing block; 23. Tape roll; 24. Support seat; 25. Motor 3; 26. Rotating rod; 27. Rewinding drum. Detailed Implementation

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0024] Please see Figure 1-4 This utility model provides a technical solution:

[0025] Example 1: A parallel wire device for copper conductor production using robot equipment includes a base plate 1, a base 3 7 fixedly connected to the top of the base plate 1, a motor 8 fixedly connected to the outer wall of the base 3 7, a rotating shaft 9 fixedly connected to the output end of the motor 8, a gear 10 fixedly connected to the outer wall of the rotating shaft 9, an inner groove 11 opened inside the base 3 7, a connecting ring 12 provided at the top of the base 3 7, a toothed ring 14 provided around the outer wall of the connecting ring 12, and the toothed ring 14 meshing with the gear 10, and a limit ring 13 fixedly connected to the outer wall of the connecting ring 12, and the limit ring 13 sliding... The connecting ring 12 is connected to the inner groove 11. Multiple electric push rods 15 are fixedly connected to the inner side wall of the connecting ring 12. The output end of the electric push rod 15 is fixedly connected to the clamping plate 16. A copper wire body 4 is provided inside the connecting ring 12. A base 1 2 is fixedly connected to the top of the base 1. A wire box 3 is fixedly connected to the top of the base 1 2. The copper wire body 4 passes through the wire box 3 and extends to the outside of the copper wire body 4. A base 2 5 is fixedly connected to the top of the base 1. A limiting cylinder 6 is fixedly connected to the top of the base 2 5. The copper wire body 4 passes through the limiting cylinder 6 and extends to the outside of the limiting cylinder 6.

[0026] The copper wire body 4 is passed through the wire box 3 and the limiting cylinder 6, extending to the outside of the connecting ring 12. First, the electric push rod 15 on the inner wall of the connecting ring 12 is activated. Under the action of the electric push rod 15, the extrusion plate 16 is pushed towards the center. Since each extrusion plate 16 moves towards the center, multiple copper wire bodies 4 can be effectively fixed. Then, the motor 8 on the outer wall of the base 3 7 is activated. Driven by the motor 8, the gear 10 on the rotating shaft 9 begins to rotate. When the gear 10 rotates, it drives the meshing gear ring 14 to rotate, thus causing the connecting ring 12 to rotate. The rotation of the connecting ring 12 causes the copper wire bodies 4 fixed by the extrusion plate 16 to rotate together, thereby achieving the effect of paralleling the wires. When the connecting ring 12 rotates, it is limited within the inner groove 11 by the limiting ring 13, ensuring the stability and accuracy of the rotation of the connecting ring 12. Through the cooperation of these components, the rapid paralleling of different copper wires was successfully achieved, greatly improving work efficiency and providing an efficient and convenient solution for the paralleling operation of copper wires.

[0027] Example 2: The difference between this example and Example 1 is that, in this example, a connecting plate 17 is fixedly connected to the inner wall of the connecting ring 12, and a support plate 18 is fixedly connected to the other end of the connecting plate 17. A second motor 19 is fixedly connected inside the support plate 18, and a threaded rod 20 is fixedly connected to the output end of the second motor 19. The threaded rod 20 is rotatably connected inside the support plate 18. A connecting frame 21 is threadedly connected to the outer wall of the threaded rod 20. A fixing block 22 is fixedly connected to the top of the connecting frame 21. A tape roll 23 is rotatably connected inside the fixing block 22, and the connecting frame 21 is slidably connected inside the support plate 18. A support base 24 is fixedly connected to the top of the base plate 1. A third motor 25 is fixedly connected to the outer wall of the support base 24. A rotating rod 26 is fixedly connected to the output end of the third motor 25, and a take-up drum 27 is fixedly connected to the outer wall of the rotating rod 26.

[0028] When the connecting ring 12 rotates, it also drives the support plate 18 on the connecting plate 17 to rotate, activating the second motor 19 inside the support plate 18. Under the action of the second motor 19, the threaded rod 20 begins to rotate. The rotation of the threaded rod 20 causes the connecting frame 21 to move up and down, and the movement of the connecting frame 21 in turn causes the fixing block 22 to move up and down. This allows adjustment of the distance between the tape roll 23 and the copper wire body 4, fixing one end of the tape roll 23 to the outer wall of the copper wire after it has been wired. As the connecting ring 12 continues to rotate, the tape roll 23 wraps around the copper wire. This method avoids the tedious process of manual packaging after wire merging in traditional equipment, greatly improving work efficiency. The third motor 25 is activated, driving the winding drum 27 on the rotating rod 26 to rotate on the support base 24, thereby winding up the processed copper wire and neatly winding up the packaged copper wire, providing convenience for subsequent storage and use.

[0029] Working principle: When workers need to parallelize copper conductor bundles, the copper conductor body 4 is first passed through the conductor box 3 and the limiting cylinder 6, extending to the outside of the connecting ring 12. Then, the electric push rod 15 on the inner wall of the connecting ring 12 is activated. Under the action of the electric push rod 15, the extrusion plate 16 is moved towards the center. The centering movement of each extrusion plate 16 fixes multiple copper conductor bodies 4. Then, the motor 8 on the outer wall of the base 7 is activated. Under the action of the motor 8, the gear 10 on the rotating shaft 9 rotates. When the gear 10 rotates, it drives the meshing gear ring 14 to rotate, thus starting to rotate the connecting ring 12. The connecting ring 12 then drives the copper conductor bodies 4 inside the extrusion plate 16 to rotate, thereby achieving the parallelization effect. Simultaneously, the connecting ring 12 is limited within the inner groove 11 by the limiting ring 13 during rotation. Through their cooperation, different copper conductors are paralleled. The rapid wire-connection effect improves work efficiency. When the connecting ring 12 rotates, it also drives the support plate 18 on the connecting plate 17 to rotate. At this time, the motor 19 inside the support plate 18 is started. Under the action of the motor 19, the threaded rod 20 is driven to rotate. When the threaded rod 20 rotates, it drives the connecting frame 21 to move up and down. The movement of the connecting frame 21 drives the fixing block 22 to move up and down, thereby adjusting the distance between the tape roll 23 and the copper wire body 4. At this time, one end of the tape roll 23 is fixed to the outer wall of the copper wire after wire connection. Under the rotation of the connecting ring 12, the tape roll 23 is driven to wrap around the copper wire, avoiding the problem of manual wrapping after wire connection in traditional equipment, thus improving work efficiency. After wrapping, the starting of the motor 25 drives the winding drum 27 on the rotating rod 26 to rotate on the support base 24, thereby winding up the processed copper wire.

[0030] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A paralleling device for copper conductor production using robotic equipment, characterized in that: The device includes a base plate (1), a base three (7) fixedly connected to the top of the base plate (1), a motor one (8) fixedly connected to the outer wall of the base three (7), a rotating shaft (9) fixedly connected to the output end of the motor one (8), a gear (10) fixedly connected to the outer wall of the rotating shaft (9), an inner groove (11) opened inside the base three (7), a connecting ring (12) provided at the top of the base three (7), a toothed ring (14) provided on the outer wall of the connecting ring (12), and the toothed ring (14) meshing with the gear (10), a limiting ring (13) fixedly connected to the outer wall of the connecting ring (12), and the limiting ring (13) slidingly connected in the inner groove (11), a plurality of electric push rods (15) fixedly connected to the inner wall of the connecting ring (12), a clamping plate (16) fixedly connected to the output end of the electric push rod (15), and a copper wire body (4) provided inside the connecting ring (12).

2. The paralleling device for copper conductor production in robot equipment according to claim 1, characterized in that: A connecting plate (17) is fixedly connected to the inner wall of the connecting ring (12), and a support plate (18) is fixedly connected to the other end of the connecting plate (17). A second motor (19) is fixedly connected inside the support plate (18), and a threaded rod (20) is fixedly connected to the output end of the second motor (19), and the threaded rod (20) is rotatably connected inside the support plate (18).

3. The paralleling device for copper conductor production in robot equipment according to claim 2, characterized in that: The outer wall of the threaded rod (20) is threaded with a connecting frame (21), the top of the connecting frame (21) is fixedly connected with a fixing block (22), the inside of the fixing block (22) is rotatably connected with a tape roll (23), and the connecting frame (21) is slidably connected inside the support plate (18).

4. The paralleling device for copper conductor production in robot equipment according to claim 1, characterized in that: The base plate (1) is fixedly connected to the top of the base (2), and the top of the base (2) is fixedly connected to the wire box (3), and the copper wire body (4) passes through the wire box (3) and extends to the outside of the copper wire body (4).

5. A paralleling device for copper conductor production in robot equipment according to claim 1, characterized in that: The base plate (1) is fixedly connected to the top of the base plate (5), and the base plate (5) is fixedly connected to the top of the limiting cylinder (6). The copper wire body (4) passes through the limiting cylinder (6) and extends to the outside of the limiting cylinder (6).

6. The paralleling device for copper conductor production in robot equipment according to claim 1, characterized in that: The top of the base plate (1) is fixedly connected to a support base (24), and a motor (25) is fixedly connected to the outer wall of the support base (24). A rotating rod (26) is fixedly connected to the output end of the motor (25), and a winding drum (27) is fixedly connected to the outer wall of the rotating rod (26).

Citation Information

Patent Citations

  • Novel wire doubling device for conductor frame stranding

    CN217280209U