Winding and welding all-in-one machine

Abstract

The utility model provides a winding and welding all-in-one machine which is characterized by comprising a machine frame, a winding mechanism and a welding mechanism, the rotating disc module comprises a rotating disc rotatably arranged on the rack along the vertical axis and a fixed disc which is arranged on the rack in a non-rotatable mode and located over the rotating disc, and a winding station, a peeling station and a welding station are sequentially arranged in the rotating direction of the rotating disc; the winding module is arranged at a winding station on the rack and is used for winding a coil; the laser module is arranged at a peeling station on the rack and is used for removing surface plastics at partial positions on two wire ends of the coil; and the welding module is arranged at the welding station on the rack and used for welding the part, where the surface plastic is removed, of the wire end of the coil to the material belt.

Description

TECHNICAL FIELD

[0001] The utility model relates to inductance production field especially relates to a winding and welding integrated machine. BACKGROUND

[0002] In the winding of small coil, currently more adopt the semi -automatic form, set up one equipment every procedure, need many equipment cooperation, on the one hand, the efficiency is lower, on the other hand, the investment cost of equipment is big. INVENTION CONTENTS

[0003] The utility model discloses a winding and welding integrated machine can realize winding and welding the wound coil on the material belt, provides production efficiency and reduces production cost.

[0004] To achieve the above purpose, the utility model adopts the technical scheme as follows: a winding and welding integrated machine, comprising:

[0005] A rack;

[0006] A turntable module comprising a turntable rotatably arranged on the rack along a vertical axis and a fixed disc non-rotatably arranged on the rack and located directly above the turntable, and a winding station, a stripping station and a welding station are sequentially arranged along the rotation direction of the turntable;

[0007] A winding module arranged at the winding station of the rack for winding a coil;

[0008] A laser module arranged at the stripping station of the rack for removing surface plastic at a portion of the two wire ends of the coil;

[0009] A welding module arranged at the welding station of the rack for welding the removed surface plastic of the wire end of the coil on the material belt.

[0010] Preferably, the turntable module further comprises:

[0011] A plurality of placement blocks arranged on the edge of the turntable, the plurality of placement blocks are evenly arranged on the edge of the turntable, each placement block has two, the two placement blocks are symmetrically arranged relative to a first symmetry line, and the first symmetry line passes through the center of the turntable when viewed from above;

[0012] Each placement block extends along its corresponding first symmetry line and is provided with an end plate at an end away from the axis of the turntable, the plane where the end plate is located is perpendicular to its corresponding first symmetry line, the upper end of the end plate is higher than the upper surface of the placement block, and the wound coil is placed on the upper surface of the placement block and close to the position of the end plate;

[0013] Two first wire grooves are arranged on the end plate, the two first wire grooves are open upwards and arranged along the arrangement direction of the two placement blocks, the two wire ends of the wound coil are placed in the first wire grooves, and the end portions of the wire ends are drawn out from the first wire grooves.

[0014] Preferably, a first guide rod is arranged at the position for placing the coil on each placement block, the first guide rod vertically extends and can move up and down relative to the placement block; a buffer block is arranged below the two placement blocks in the same group, the lower end of the first guide rod is fixed on the buffer block, the buffer block can move up and down, two buffer springs are arranged below the buffer block, the upper end of the buffer spring abuts on the lower surface of the buffer block, and the buffer spring is always in a compressed state.

[0015] Preferably, the winding module is one group or multiple groups, when the winding module has multiple groups, the winding station has multiple winding stations, the multiple winding stations are arranged along the rotation direction of the turntable, each winding station is provided with one group of winding modules, and the multiple groups of winding modules can work simultaneously; the winding module comprises:

[0016] A first mounting plate is arranged on the rack and can move back and forth within a certain range in the horizontal plane relative to the rack;

[0017] Two clamps are arranged on the first mounting plate, the arrangement direction of the two clamps is parallel to the arrangement direction of the two placement blocks located at the corresponding winding station, and the distance between the clamping openings of the two clamps is equal to the distance between the two placement blocks in the same group.

[0018] Preferably, each clamp comprises:

[0019] A fixed arm is fixed on the first mounting plate, and a blade is arranged on the end surface of the fixed arm close to the turntable;

[0020] A moving arm is arranged on the first mounting plate, the moving arm can move relative to the first mounting plate along the arrangement direction of the two clamps, in the moving process, the ends close to the turntable of the fixed arm and the moving arm can approach or move away from each other to close or open the clamping opening, so as to clamp or release the copper wire, and the copper wire can be cut off when the clamping opening is closed.

[0021] Preferably, the winding module further comprises a winding drive assembly, the winding drive assembly comprises:

[0022] A first mounting frame is arranged on the rack at the corresponding winding station;

[0023] A second mounting frame is movably arranged on the first mounting frame;

[0024] Two first rotating assemblies are rotatably arranged on the second mounting frame, and the two groups of first rotating assemblies are arranged along the arrangement direction of the two clamping openings at the same winding station and the distance between the axes of the two groups of first rotating assemblies is equal to the distance between the two clamping openings, and the first rotating assemblies are used for winding the copper wire.

[0025] Preferably, each group of the first rotating assemblies comprises:

[0026] A first sleeve is rotatably arranged on the second mounting frame;

[0027] A first rotating head is arranged on the first sleeve and can rotate with the first sleeve, the lower end of the first rotating head is inserted into the upper end of the first sleeve, a mounting groove is arranged on the first rotating head, a through hole is arranged on the lower part of the first rotating head below the mounting groove, the through hole is coaxially arranged with the first sleeve, and the through hole communicates the mounting groove with the hollow part of the first sleeve;

[0028] A placing table is arranged at the end of the first rotating head away from the first sleeve;

[0029] A top arm is arranged in the mounting groove and is swingably arranged on the first rotating head through a connecting rod, is in L shape, the placing table is located directly above the lower end of the top arm and is located on one side of the higher end of the top arm;

[0030] A pressing block is arranged at the higher end of the top arm and faces the placing table relative to the top arm;

[0031] A stop block is arranged on one side of the placing table, and the pressing block can selectively abut against the stop block to press the copper wire when the top arm swings.

[0032] Preferably, the first rotating assembly further comprises:

[0033] A first top rod is located in the first sleeve and is coaxially arranged with the first sleeve, the lower end of the first top rod extends out of the lower end of the first sleeve, the upper end extends into the mounting groove through the through hole, the lower end of the top arm abuts against the upper end of the first top rod, and the first top rod can move up and down relative to the first sleeve, thereby pushing the top arm to swing around the axis of the connecting rod within a certain range so that the pressing block can press or release the stop block.

[0034] Preferably, the guide assembly comprises:

[0035] A support rod is arranged at the corresponding winding station on the rack;

[0036] A third mounting frame is supported on the support rod;

[0037] The fourth mounting frame is movably supported below the third mounting frame;

[0038] Two second rotating assemblies are arranged on the fourth mounting frame, and the two second rotating assemblies correspond to the two first rotating assemblies one by one, and each second rotating assembly comprises:

[0039] A second sleeve is rotatably arranged on the fourth mounting frame;

[0040] A second rotating head is arranged at the lower end of the second sleeve, and the second rotating head is coaxially arranged with the second sleeve;

[0041] A second top rod is arranged in the second sleeve, the second top rod is coaxially arranged with the second sleeve, the upper end of the second top rod passes out of the upper end of the second sleeve, and the lower end of the second top rod passes out of the second rotating head, the second top rod is movably arranged relative to the second sleeve, and the distance between the axis of the second top rod is equal to the distance between the axes of the two first top rods. The diameter of the lower end of the second top rod is equal to or slightly smaller than the inner diameter of the coil, and when the coil is wound, the lower end of the second top rod can abut against the placement table, and the second top rod can move up and down together with the placement table within a certain range.

[0042] Preferably, the welding assembly arranged at the welding station on the rack is further arranged, and the welding assembly is used for welding the wound coil to the material belt, and the welding assembly comprises:

[0043] A welding frame is arranged at the welding station on the rack;

[0044] Two groups of upper welding heads and two groups of lower welding heads are arranged on the welding frame, and when viewed from above, the two groups of upper welding heads, the two groups of lower welding heads and the two coils located at the welding station are located on two straight lines respectively, and the two straight lines are respectively parallel to the first symmetrical line located at the welding station; the two groups of upper welding heads are arranged along the horizontal direction perpendicular to the corresponding first symmetrical line, the two groups of lower welding heads are also arranged along the horizontal direction perpendicular to the corresponding first symmetrical line, the distance between the two groups of upper welding heads and the distance between the two groups of lower welding heads are equal to the distance between the two coils located at the welding station, one group of upper welding heads corresponds to one group of lower welding heads, each group of upper welding heads has two, and the two upper welding heads in the same group are respectively used for welding two wire ends of one coil.

[0045] Compared with the prior art, the utility model has the following beneficial effects:

[0046] The all-in-one machine can realize the whole process from winding to finished product, realize full-automatic production, improve production efficiency and reduce production cost. BRIEF DESCRIPTION OF DRAWINGS

[0047] Figure 1 And Figure 2 is the perspective view of the utility model;

[0048] Figure 3 、 Figure 4 is a structural diagram of the rotary table assembly of the present application;

[0049] Figure 5 is an enlarged view of A;

[0050] Figure 6 is an enlarged view of B;

[0051] Figure 7 is an enlarged view of C;

[0052] Figure 8 is a structural diagram of the winding module;

[0053] Figure 9 is an enlarged view of D;

[0054] Figure 10 is a structural diagram of the clamp driving part of the winding module;

[0055] Figure 11 is an enlarged view of H;

[0056] Figure 12 is an enlarged view of E;

[0057] Figure 13 is an enlarged view of F;

[0058] Figure 14 is an enlarged view of G;

[0059] Figure 15 is a sectional view of the winding driving assembly;

[0060] Figure 16 is a perspective view of the winding driving assembly;

[0061] Figure 17 and Figure 18 is a perspective view of the first rotating assembly;

[0062] Figure 19 is an enlarged view of I;

[0063] Figure 20 is a structural diagram of the first rotating assembly without the first sleeve;

[0064] Figure 21 is an enlarged view of J;

[0065] Figure 22 is an enlarged view of K;

[0066] Figure 23 is a structural diagram of the first pressing assembly;

[0067] Figure 24is a structural view of the welding assembly;

[0068] Figure 25 is an enlarged view of L;

[0069] Figure 26 and Figure 27 is a structural view of the monolithic assembly;

[0070] Figure 28 is an enlarged view of M;

[0071] Figure 29 is a structural view of the downhole assembly;

[0072] Figure 30 is an enlarged view of N;

[0073] Figure 31 is an enlarged view of O. DETAILED DESCRIPTION

[0074] The following description is provided to enable any person skilled in the art to practice the present application. The preferred embodiments described below are only examples of the present application and other obvious variants can be thought of by those skilled in the art.

[0075] As shown in Figures 1-31 , a winding and welding all-in-one machine comprises a rack 1, a rotating disc module 2 arranged on the rack 1, and a winding module 3.

[0076] The rotating disc module 2 comprises a rotating disc 201 rotatably arranged on the rack 1 and a fixed disc 202 fixed on the rack 1 and located directly above the rotating disc 201, the axis of the rotating disc 201 is vertically arranged, and the axis of the fixed disc 202 is coaxially arranged with the axis of the rotating disc 201. The rotating disc module 2 further comprises a plurality of groups of placing blocks 203 arranged on the edge of the rotating disc 201, the plurality of groups of placing blocks 203 are uniformly arranged on the edge of the rotating disc 201, each group of placing blocks 203 has two, the two placing blocks 203 are symmetrically arranged with respect to a first symmetry line, and when viewed from above, the first symmetry line passes through the center of the rotating disc 201, i.e. the first symmetry line is a diameter of the rotating disc 201. Each placing block 203 extends along its corresponding first symmetry line and is provided with an end plate 204 at an end away from the axis of the rotating disc 201, the plane on which the end plate 204 is located is perpendicular to its corresponding first symmetry line, the upper end of the end plate 204 is higher than the upper surface of the placing block 203, and the wound coil 100 is placed on the upper surface of the placing block 203 close to the position of the end plate 204. Two first wire grooves 2041 are arranged on the end plate 204, the two first wire grooves 2041 are upwardly open and arranged along the arrangement direction of the two placing blocks 203, the two wire ends of the wound coil 100 are placed in the first wire grooves 2041, and the end portions of the wire ends pass out of the first wire grooves 2041.

[0077] A first guide rod 208 is provided at the position for placing the coil 100 on each placement block 203. The first guide rod 208 extends vertically and can move up and down relative to the placement block 203. A buffer block 209 is provided below the two placement blocks 203 in the same group. The lower end of the first guide rod 208 is fixed to the buffer block 209. The buffer block 209 can move up and down. Two buffer springs 210 are provided below the buffer block 209. The upper end of the buffer spring 210 abuts against the lower surface of the buffer block 209. The buffer springs 210 are always in a compressed state, so that the buffer block 209 can abut against the placement block 203 when no external force is applied. When the coil 100 is placed on the placement block 203, the coil 100 is fitted onto the first guide rod 208 to prevent the coil 100 from moving back and forth.

[0078] The winding module 3 comprises three sets, all with identical structures. These three sets can operate simultaneously and are arranged sequentially along the rotation direction of the turntable 201, providing three winding stations for simultaneous winding. The angle between adjacent winding modules 3 and the rotation axis of the turntable 201 is equal to the angle between the welding axes of two adjacent placement blocks 203 and the turntable 201. Each set of winding modules 3 includes a first mounting plate 302 and two clamps 301 mounted on the first mounting plate 302. The arrangement direction of the two clamps 301 is parallel to the arrangement direction of the two placement blocks 203 located at the corresponding winding station. The distance between the clamping jaws of the two clamps 301 is equal to the distance between two placement blocks 203 located in the same group. The first mounting plate 302 is mounted on the frame 1 and can move back and forth within a certain range in the horizontal plane relative to the frame 1.

[0079] Each clamp 301 includes a fixed arm 3012 fixed to a first mounting plate 302 and a movable arm 3011 movably disposed on the first mounting plate 302. The movable arm 3011 can move relative to the first mounting plate 302 along the arrangement direction of the two clamps 301. During the movement, the ends of the fixed arm 3012 and the movable arm 3011 near the turntable 201 can move closer or further apart to close or open the clamp, thereby clamping or releasing the copper wire. Preferably, the two movable arms 3011 on the same winding module 3 are driven by the same drive cylinder 303. A blade 3013 is provided on the end face of the fixed arm 3012 near the turntable 201, which cuts the copper wire simultaneously during the clamping process.

[0080] A conduit 304 is provided on the side opposite to the turntable 201, relative to the corresponding clamp. The conduit 304 extends along its corresponding first line of symmetry, and its height matches the height of the clamp. The copper wire passes through the conduit 304 and the clamp in sequence. The conduit 304 is immovable relative to its corresponding fixed arm 3012.

[0081] The winding module 3 further comprises a winding driving assembly 305 and a guiding assembly 306. The winding driving assembly 305 comprises a first mounting frame 3051 arranged on the rack 1, a second mounting frame 3052 arranged on the first mounting frame 3051 in a movable manner, and two groups of first rotating assemblies 3053 arranged on the second mounting frame 3052 in a rotatable manner. The two groups of first rotating assemblies 3053 are arranged along the arrangement direction of the two clamping openings, and the distance between the axes of the two groups of first rotating assemblies 3053 is equal to the distance between the two clamping openings.

[0082] Each of the first rotating assemblies 3053 comprises a first sleeve 30531 rotatably arranged on the second mounting frame 3052, a first rotating head 30532 arranged on the first sleeve 30531 and capable of rotating with the first sleeve 30531, a placement table 30539 arranged on the first rotating head 30532, and a lower end of the first rotating head 30532 is inserted into an upper end of the first sleeve 30531. An installation slot 30534 is arranged on the first rotating head 30532, and a top arm 30535 in L shape is arranged in the installation slot 30534. A through hole is arranged on a portion of the first rotating head 30532 located at the installation slot 30534, the through hole communicates the installation slot 30534 with a hollow portion of the first sleeve 30531, and the through hole is coaxially arranged with the first sleeve 30531. The first rotating assembly 3053 further comprises a first top rod 30536 located in the first sleeve 30531 and coaxially arranged with the first sleeve 30531, a lower end of the first top rod 30536 extends out of a lower end of the first sleeve 30531, and an upper end of the first top rod 30536 extends into the installation slot 30534 through the through hole. A lower end of the top arm 30535 abuts against the upper end of the first top rod 30536, a higher end of the top arm 30535 is provided with a pressing block 305310, the placement table 30539 is located directly above a lower portion of the top arm 30535 and on a side of a higher portion of the top arm 30535, the pressing block 305310 is closer to the placement table 30539 relative to the top arm 30535, a stop block 305311 is arranged on a side of the placement table 30539, the pressing block 305310 is capable of selectively pressing on the stop block 305311, the top arm 30535 is rotatably arranged on the first rotating head 30532 through a connecting rod 305313, the first top rod 30536 is capable of moving up and down relative to the first sleeve 30531, thereby capable of pushing the top arm 30535 to rotate within a certain range around an axis of the connecting rod 305313 to move the upper end of the top arm 30535 and the pressing block 305310 back and forth, thereby the pressing block 305310 is capable of pressing or releasing the stop block 305311, and when the pressing block 305310 presses on the stop block 305311, the copper wire can be clamped. Preferably, a wire clamping groove is arranged on a side of the pressing block 305310 facing the stop block 305311, so as to better clamp the copper wire. When winding, the wire head of the copper wire clamped by the clamp 301 moves towards the corresponding first rotating head 30532 and across the first rotating head 30532, then the pressing block 305310 clamps the copper wire, the clamp 301 is released, the first rotating assembly 3053 starts to rotate, and winding is performed.

[0083] A limiting rod 30537 is arranged on the first top rod 30536 near the top end, which is perpendicular to the axis of the first top rod 30536. A limiting slot 305314 is arranged on the first rotating head 30532 corresponding to the position of the limiting rod 30537, which is in communication with the mounting rod 30534 and extends in the up-down direction. Both ends of the limiting rod 30537 are inserted into the corresponding limiting slot 305314 and can slide in the up-down direction within the size range of the limiting slot 305314. The movement range of the first top rod 30536 in the up-down direction is limited by the cooperation of the limiting rod 30537 and the limiting slot 305314.

[0084] A first pull rod 305315 is arranged on the higher part of the top arm 30535, and a second pull rod 305316 is arranged on the first rotating head 30532 away from the side of the first pull rod 305315. The first pull rod 305315 and the second pull rod 305316 are parallel and parallel to the connecting rod 305313. Two pull springs 305312 are arranged between the first pull rod 305315 and the second pull rod 305316, which are always in a stretched state to enable the top arm 30535 to always press on the stop block 305311 when the action force of the first top rod 30536 is lost.

[0085] A pulley 30533 is arranged on the first sleeve 30531, and a motor is arranged on the second mounting frame 3052. The motor is in driving connection with the pulley 30533 through a belt, so that the first sleeve 30531 and other structures on the first sleeve 30531 can be driven to rotate by the motor.

[0086] Further, a first top block 305317 is arranged on the second mounting frame 3052 directly below each first top rod 30536. The lower end of the first top rod 30536 always abuts against the first top block 305317 under the action of the pull spring 305312. The first top block 305317 can move up and down. When it is needed to loosen the copper wire, the first top block 305317 pushes the first top rod 30536 to move upward, and the first top rod 30536 drives the top arm 30535 to rotate, so that the pressing block 305310 is separated from the stop block 305311. The first top block 305317 is driven by a pneumatic cylinder.

[0087] The guiding assembly 306 comprises a support rod 3061 arranged on the frame 1, a third mounting frame 3062 supported on the support rod 3061, a fourth mounting frame 3063 movably supported below the third mounting frame 3062, two second rotating assemblies arranged on the fourth mounting frame 3063, each of the second rotating assemblies comprising a second sleeve 3065 rotatably arranged on the fourth mounting frame 3063, a second rotating head 3066 arranged at a lower end of the second sleeve 3065, and a second top rod 3067 arranged in the second sleeve 3065, the second rotating head 3066 is coaxially arranged with the second sleeve 3065, the second top rod 3067 is coaxially arranged with the second sleeve 3065, an upper end of the second top rod 3067 is arranged to pass through an upper end of the second sleeve 3065, a lower end of the second top rod 3067 is arranged to pass through the second rotating head 3066, and the second top rod 3067 is movable up and down relative to the second sleeve 3065. Distances between axes of the second top rods 3067 of the two second rotating assemblies are equal to a distance between axes of the two first top rods 30536. A diameter of the lower end of the second top rod 3067 is equal to or slightly smaller than an inner diameter of the coil 100.

[0088] When winding is needed, the second top rod 3067 is arranged to extend from the lower end of the second rotating head 3066 by a certain length, the fourth mounting frame 3063 is arranged to move downward, the second mounting frame 3052 is arranged to move upward, and the upper end of the first top rod 30536 is arranged to contact the lower end of the corresponding second top rod 3067. When winding starts, the first rotating assembly 3053 and the second rotating assembly are arranged to rotate in the same direction and at the same speed. Since the wire end of the copper wire is pressed against the stop block 305311 by the pressing block 305310, the wire end of the copper wire will rotate together with the first rotating assembly, and the copper wire can be wound on the part of the second top rod 3067 extending from the second rotating head 3066. During winding, the coil has a certain height in the up-down direction, so the second mounting frame 3052 and the fourth mounting frame 3063 need to be arranged to move up and down synchronously. In fact, there are two layers in the coil 100, the inner layer is wound first and then the outer layer is wound. After winding of one coil 100 is completed, the clamp 301 is moved to clamp the copper wire between the coil 100 and the bobbin 304 and cut the copper wire at the same time.

[0089] A second top block 3068 is arranged on the fourth mounting frame 3063 and corresponds to the position of each second top rod 3067, the second top block 3068 is movable up and down, the upper end of the second top rod 3067 is arranged to abut against the second top block 3068, and the second top block 3068 can drive the second top rod 3067 to move up and down. Preferably, a bearing can be arranged at the upper end of the second top rod 3067, and the bearing is fixed on the second top block 3068 to reduce friction between the second top rod 3067 and the second top block 3068. The second top rod 3067 is driven by a pneumatic cylinder.

[0090] Further, a blowing pipe 3064 is arranged on the fourth mounting frame 3063 and corresponds to the position of each second rotating assembly, which blows air towards the position of winding and the air has a certain temperature, so as to melt the surface plastic of the copper wire of the wound coil to a certain extent, so that the copper wire has a certain viscosity, thereby enabling the mutually contacted copper wires to stick together, avoiding the coil from being scattered, and the coil and the second top rod 3067 located in the coil also have a certain viscosity. It should be noted that the melting is only to a certain extent, not complete melting, and the mutually contacted copper wires are still insulated.

[0091] The third mounting frame 3062 can move back and forth along the direction parallel to the first symmetry line, thereby moving the second rotating assembly to the position directly above the first rotating assembly and the placing block 203.

[0092] Two clamping plates 205 are arranged on the fixed disc 202 and correspond to the position of each winding station, and the clamping plates 205 correspond to the placing blocks 203 one by one and are located directly above the placing blocks 203. The clamping plates 205 can move back and forth along the corresponding first symmetry line, and a clamping groove 206 is arranged at the position of the clamping plate 205 for placing the coil 100, which is directly above the placing block 203. The diameter of the clamping groove 206 is equal to or slightly larger than the outer diameter of the coil 100. When the coil 100 is placed in position, the clamping plate 205 can move towards the coil 100 to clamp the coil 100. The clamping plate 205 is driven by a pneumatic cylinder.

[0093] When the winding is completed and the clamp 301 cuts off the copper wire, the fourth mounting frame 3063 moves upward by a distance. The third mounting frame 3062 drives the second rotating assembly to move to the position directly above the placing block 203 for placing the coil. The fourth mounting frame 3063 descends by a certain height, so that the coil 100 contacts the placing block 203, the clamping plate 205 moves towards the coil 100 to clamp the coil 100. Then, the second top rod 3067 moves upward, and the second sleeve 3065 is stationary, so that the coil is separated from the second top rod 3067. Finally, the fourth mounting frame 3063 moves upward, and the coil 100 is completely separated from the second rotating assembly and placed on the placing block 203. The clamping plate 205 is retracted.

[0094] Specifically, during the downward movement of the second top rod 3067 to the position directly above the placing block 203, the second top rod 3067 first contacts the upper end of the first guide rod 208 and moves downward by pressing the first guide rod 208. When the second top rod 3067 moves upward, the first guide rod 208 moves upward, that is, when the second top rod 3067 is withdrawn from the coil, the first guide rod 208 enters the coil 100. The first guide rod 208 can position the coil, avoiding movement of the coil 100 on the placing block 203 in subsequent operations.

[0095] The integrated machine further comprises a laser module 4 arranged at the peeling station on the rack 1, which is used to irradiate laser from above or below the wire head of the coil to completely melt the surface plastic on a part of the wire head, and the wire head with the melted surface plastic is used for wiring.

[0096] The laser module 4 has two groups, one group is irradiated downward from above the wire head, which is used to melt the upper half of the surface plastic on the wire head, and the other group is irradiated upward from below the wire head, which is used to melt the lower half of the surface plastic on the wire head. For the convenience of description, the two groups of laser modules 4 are respectively referred to as first laser module and second laser module, and the two laser modules correspond to a peeling station respectively, which are respectively referred to as first peeling station and second peeling station.

[0097] The first laser module comprises a laser mounting frame 401 arranged at the first peeling station on the rack 1 and a laser light source 402 arranged on the laser mounting frame 401, which can move up and down relative to the laser mounting frame 401, and the laser light source 402 irradiates downward, and the laser light source 402 is located above the coil 100 at the first peeling station. The first laser module further comprises a first pressing assembly arranged on the fixed disc 202, which is used to prevent the coil 100 from shaking during laser peeling. The first pressing assembly comprises two pressing rods 404 and two positioning blocks 403, the two pressing rods 404 correspond to two coils 100 at the first peeling station respectively, and the pressing rod 404 is used to press the wire head of the coil 100. The two positioning blocks 403 correspond to two coils 100 at the first peeling station respectively, and the positioning block 403 is used to press the main part of the coil 100. When viewed from above, the pressing rod 404 and the corresponding positioning block 403 have a gap in the direction parallel to the corresponding first symmetry line, and the light of the laser passes through the gap to peel the specified position on the wire head. The two pressing rods 404 and the two positioning blocks 403 can move up and down synchronously, when the coil 100 moves to the first peeling station, the two pressing rods 404 and the two positioning blocks 403 move downward to press the coil 100, and when the peeling above is completed, the two pressing rods 404 and the two positioning blocks 403 move upward to release the coil 100, and the coil 100 is moved to the second peeling station under the drive of the turntable 201.

[0098] The second laser module is not shown in the figure, which is arranged in the rack 1, and the laser light source of the first laser module irradiates upward. When the laser irradiates at the second peeling station, the coil also needs to be pressed, and the same first pressing assembly as in the first laser module can also be used, or a second pressing assembly can also be used. The second pressing assembly includes two positioning columns 405 and two pressing plates 406 arranged at the corresponding second peeling station of the fixed disc 202, the two positioning columns 405 correspond to the bodies of the coils 100 at the second peeling station respectively, and the two pressing plates 406 correspond to the wire ends of the coils 100 at the second peeling station respectively. The end of the placing block 203 where the coil 100 is placed is provided with a hollow structure, and the laser below can pass through the hollow structure to irradiate on the wire end, so as to realize the peeling of the lower half of the wire end.

[0099] The rack 1 at the first peeling station and the second peeling station is respectively provided with a smoke extraction pipe 408 for extracting the smoke generated during the peeling process.

[0100] The all-in-one machine also includes a welding assembly 6 arranged at the welding station of the rack 1, which is used to weld the coil 100 to the material belt 200. The welding assembly 6 includes a welding frame 606 arranged at the welding station of the rack 1, two groups of upper welding heads 604 and two groups of lower welding heads 605 arranged on the welding frame 606. When viewed from above, the two groups of upper welding heads 604, the two groups of lower welding heads 605 and the two coils at the welding station are respectively located on two straight lines, and the two straight lines are respectively parallel to the first symmetry line at the welding station. The two groups of upper welding heads 604 are arranged along the horizontal direction perpendicular to the corresponding first symmetry line, and the two groups of lower welding heads 605 are also arranged along the horizontal direction perpendicular to the corresponding first symmetry line. The distance between the two groups of upper welding heads 604 and the distance between the two groups of lower welding heads 605 are equal to the distance between the two coils 100 at the welding station. One group of upper welding heads 604 corresponds to one group of lower welding heads 605. One group of upper welding heads 604 has two, and the two upper welding heads 604 in the same group are respectively used for the two wire ends of one coil 100. The lower welding head 605 is in the form of a plate and has only one piece, which simultaneously contacts the two wire ends from below. When welding, the upper welding head 604 moves downward to press the wire end of the coil 100 and the corresponding welding point on the material belt 200 on the lower welding head 605, and then the circuit is turned on. The upper welding head 604 and the lower welding head 605 generate heat to melt the solder at the welding point on the material belt 200, thereby realizing the welding of the coil 100 and the material belt 200. The two upper welding heads 604 in the same group are independently controlled and driven up and down by one cylinder respectively.

[0101] The welding assembly 6 further comprises a tape guide rail 609 arranged on the frame 1, two tape grooves 6091 are arranged on the tape guide rail 609, the tape 200 is placed in the tape grooves 6091 and moves along the tape grooves 6091, the two tape grooves 6091 are arranged in parallel along the extension direction of the first symmetry line of the welding station, the two tape grooves 6091 correspond to the two coils 100 at the welding station, the tape guide rail 609 is located between the upper welding head 604 and the lower welding head 605, and the placement block 203 can drive the two coil heads of the two coils 100 located thereon to move to the lower side of the two sets of upper welding heads 604 under the drive of the turntable 201. The tape guide rail 609 can move up and down, when the coil 100 is moved to the position, the tape guide rail 609 moves downward with the tape 200, so that the position to be welded on the coil head of the coil 100 and the welding point on the tape 200 are close to or contact with each other, when the tape guide rail 609 moves to the position, the upper welding head 604 moves downward and contacts the welding point on the tape 200, the coil head of the coil 100 and the lower welding head 605 and generates a certain force, the upper welding head 604 and the lower welding head 605 generate high temperature after being electrified, and the solder at the welding point is melted to realize the welding of the coil head and the tape 200. When the welding is completed, the tape guide rail 609 moves upward, the tape guide rail 609 drives the tape 200 and the coil 100 welded on the tape 200 to move upward, so that the coil 100 is separated from the first guide rod 208, and when the tape guide rail 609 moves to the position, the tape 200 moves forward by a distance to prepare for the next welding.

[0102] Two tape discs 601 are arranged on the frame 1, the tape 200 to be welded is wound on the tape discs 601, and the two tape discs 601 correspond to the two tape grooves 6091 on the tape guide rail 609. A plurality of first guide rollers 603 are arranged on the fixed disc 202 and are used for guiding the tape 200 to be welded, and the tape 200 enters the tape groove 6091 from the side close to the axis of the turntable 201. Two tape pressing wheels 614 are arranged on the tape guide rail 609 and close to one end of the axis of the turntable 201, the two tape pressing wheels 614 correspond to the two tape grooves 6091 respectively, the two tape pressing wheels 614 are rotatable and the rotation axes are perpendicular to the moving direction of the tape 200 on the tape groove 6091, the tape 200 passes below the tape pressing wheels 614, and the tape pressing wheels 614 can limit the tape 200 in the tape groove 6091.

[0103] The lower welding head 605 can move back and forth along the direction close to or far away from the rotating disc 201, when the coil 100 moves to the position for welding, the lower welding head 605 moves along the direction close to the rotating disc 201, so that the lower welding head 605 moves right below the upper welding head 604. When the lower welding head 605 moves to the position far away from the rotating disc 201 during the rotation of the rotating disc 201, the collision between the lower welding head 605 and the structure on the rotating disc 201 during the rotation of the rotating disc 201 is avoided.

[0104] The welding assembly further comprises a welding head cleaning assembly 607 arranged on the frame 1, which is used for cleaning the upper welding head 604 and the lower welding head 605. The welding frame 606 can move back and forth along the direction of the arrangement of the two groups of upper welding heads 604, the welding head cleaning assembly 607 comprises a cleaning frame 6075 arranged on the frame 1 and located on one side of the welding frame 606 along the moving direction thereof, a cleaning belt disc 6072 rotatably arranged on the cleaning frame 6075, a cleaning belt 6071, two second guide rollers 6074 rotatably arranged on the cleaning frame 6075, and a transmission roller 6073, the cleaning belt 6071 to be used is wound on the cleaning belt disc 6072, the two second guide rollers 6074 are arranged along the moving direction of the welding frame 606 and the rotation axes thereof are perpendicular to the moving direction, a part of the cleaning belt 6071 is wound on the two second guide rollers 6074, and the cleaning belt 6071 can move under the drive of the transmission roller 6073. When viewed from the top, the two groups of upper welding heads 604 and the two second guide rollers 6074 are in the same straight line, when cleaning is needed, the welding frame 606 moves with the upper welding head 604 and the lower welding head 605 to the position corresponding to the space between the two second guide rollers 6074, the two second guide rollers 6074 can move up and down, after the upper welding head 604 and the lower welding head 605 are moved into position, the two second guide rollers 6074 drive the cleaning belt 6071 to move downward, so that the cleaning belt 6071 on the lower side contacts the lower welding head 605, the upper welding head 604 moves downward and contacts the cleaning belt 6071 on the upper side, the transmission roller 6073 rotates in a predetermined direction and drives the cleaning belt 6071 to move a predetermined distance, so that the cleaning of the upper welding head 604 and the lower welding head 605 is realized, and then the welding frame 606 returns with the upper welding head 604 and the lower welding head 605 to the working position.

[0105] Along the moving direction of the material belt 200 on the material belt guide rail 609, the machine frame is sequentially provided with a coil detection assembly 610, a thread cutting assembly 611, a laser welding assembly 612 and a first material belt driving assembly 613 from upstream to downstream of the upper welding head 604, the coil detection assembly 610 is used for detecting whether there is a coil 100 on the material belt 200, the thread cutting assembly 611 is used for cutting off the excess thread of the coil 100 welded on the material belt 200, the thread cutting assembly 611 has two groups, the two groups of thread cutting assemblies 611 are independently controlled, and when the coil detection assembly 610 detects that the corresponding material belt 200 does not have a coil, the corresponding thread cutting assembly 611 does not work. The laser welding assembly 612 is used for laser heating of the welding point to make the solder melt again, and adopts a non-contact mode to avoid extrusion of the solder, so that the solder is more round and the welding effect is better. The laser welding assembly 612 has a laser head, the laser head can move back and forth in a vertical plane perpendicular to the moving direction of the material belt 200 to laser heat the welding point moved to the position. Similarly, if the coil detection assembly 610 detects that the corresponding position of the material belt 200 does not have a coil 100, the laser head does not work correspondingly.

[0106] The first material belt driving assembly 613 includes a driving arm 6131 extending along the arrangement direction of the two material belt grooves 6091 and two driving rods 6132, the two driving rods 6132 extend downward and correspond to the two material belt grooves 6091 respectively, the driving arm 6131 can move up and down and can move along a direction parallel to the material belt groove 6091, when it is needed to move the material belt 200, the driving arm 6131 drives the two driving rods 6132 to move downward and insert into the hollow of the material belt 200, and then the driving arm 6131 moves away from the rotating disc 201. The driving arm 6131 is driven by a motor and a lead screw, and the moving distance of the driving arm 6131 each time is the distance between two adjacent coils 100 on the material belt 200.

[0107] The all-in-one machine further comprises a discharging assembly 7 arranged on the rack 1, the discharging assembly 7 comprises a discharging guide rail 701 arranged on the rack 1, the discharging guide rail 701 is arranged on the side of the material belt guide rail 609 away from the turntable 201, and two material belt grooves are also arranged on the discharging guide rail 701, the material belt grooves 6091 on the material belt guide rail 609 are one-to-one aligned with the material belt grooves on the discharging guide rail 701, and the material belt 200 from the material belt grooves 6091 on the material belt guide rail 609 enters the material belt grooves on the discharging guide rail 701 and continues to move away from the material belt guide rail 609. A straightening assembly 702, a welding spot detection assembly 703, a marking assembly 704, a second material belt driving assembly 705, a cutting assembly 708, a material reversing assembly 706 and a material collecting box 707 are sequentially arranged along the moving direction of the material belt 200 on the discharging guide rail 701, the material belt 200 passes through the straightening assembly 702, and the straightening assembly 702 is used for straightening the material belt, and the straightening assembly 702 adopts the prior art. The welding spot detection assembly 703 is used for detecting the welding spot to judge whether the welding meets the requirements, the welding spot detection assembly 703 adopts an industrial camera, the welding spot image is shot through the industrial camera, the quality of the welding spot is judged through image analysis, and the image analysis adopts the prior art. The marking assembly 704 is used for marking the welding spot that does not meet the requirements, and the marking is specifically a dent on the material belt 200 at the position of the welding spot that does not meet the requirements, the marking assembly 704 can drive a pressing block to move through a cylinder, and a dent is generated on the material belt 200. In actual use, the welding spot detection assembly 703 and the marking assembly 704 can be cancelled. The second material belt driving assembly 705 has the same structure as the first material belt driving assembly 613, and both are used for driving the material belt 200 to move forward. The cutting assembly 708 comprises two cutters 7081, the cutting edges of the two cutters 7081 face downward, the two cutters 7081 correspond to the two material belts 200 respectively, each cutter 7081 moves up and down through a cylinder, and the two cutters 7081 are independently controlled. A hollow part is arranged at the position of the discharging guide rail 701 corresponding to each cutter 7081, and the cutter 7081 can be inserted into the hollow part during cutting, so that the material belt 200 can be completely cut off. The length of the material belt 200 to be cut can be determined according to actual conditions. The material reversing assembly 706 comprises two material reversing plates 7061, the two material reversing plates 7061 correspond to the two material belt grooves of the discharging guide rail 701 respectively, and the two cut material belts 200 sent out from the discharging guide rail 701 enter the material reversing plates 7061.The material pouring plate 7061 can rotate by a certain angle to move the material pouring plate 7062 between a first position and a second position, and the rotation axis is parallel to the moving direction of the material belt 200 on the material discharging guide rail 701; when the material pouring plate 7061 is in the first position, the material pouring plate 7061 is horizontally arranged, and the cut material belt 200 can be moved onto the surface of the material pouring plate 7061; when the material pouring plate 7061 is in the second position, the side close to each other of the two material pouring plates 7061 is higher, and the side far away from each other is lower; when the material pouring plate 7061 rotates from the first position to the second position, the material belt 200 slides from the material pouring plate 7061 to the material collecting box 707, so that the material belt 200 can be arranged neatly in the material collecting box 707.

[0108] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. A winding and welding integrated machine, characterized in that, The application relates to a winding machine, which comprises a rack, a rotating disc module, a winding module, a laser module and a welding module. The rotating disc module comprises a rotating disc rotatably arranged on the rack along a vertical axis and a fixed disc non-rotatably arranged on the rack and located directly above the rotating disc, and a wire winding station, a stripping station and a welding station are sequentially arranged along the rotating direction of the rotating disc. The winding module is arranged at the wire winding station on the rack and is used for winding a coil. The laser module is arranged at the stripping station on the rack and is used for removing surface plastic at a part position of two wire ends of the coil. The welding module is arranged at the welding station on the rack and is used for welding the part of the surface plastic of the wire end of the coil on a material belt. The rotating disc module further comprises a plurality of groups of placing blocks arranged on the edge of the rotating disc, the plurality of groups of placing blocks are uniformly arranged on the edge of the rotating disc, each group of placing blocks comprises two placing blocks which are symmetrically arranged relative to a first symmetry line, the first symmetry line passes through the center of the rotating disc when viewed from above.

2. The winding and welding integrated machine according to claim 1, characterized in that, Each placing block extends along the corresponding first symmetry line and is provided with an end plate at the end away from the axis of the rotating disc, the plane where the end plate is located is perpendicular to the corresponding first symmetry line, the upper end of the end plate is higher than the upper surface of the placing block, the wound coil is placed on the upper surface of the placing block and is located close to the end plate, two first wire slots are arranged on the end plate and are open upwards and arranged along the arrangement direction of the two placing blocks, the two wire ends of the wound coil are placed in the first wire slots, and the end portions of the wire ends are arranged to pass out of the first wire slots. A first guide rod is arranged at the position for placing the coil on each placing block, the first guide rod vertically extends and can move up and down relative to the placing block, a buffer block is arranged below the two placing blocks in the same group, the lower end of the first guide rod is fixed on the buffer block, the buffer block can move up and down, two buffer springs are arranged below the buffer block, the upper end of the buffer spring abuts against the lower surface of the buffer block, and the buffer spring is always in a compressed state. The winding module is one group or a plurality of groups, when the winding module has a plurality of groups, the winding station has a plurality of winding stations, the plurality of winding stations are arranged along the rotating direction of the rotating disc, each winding station is provided with one group of winding modules, and the plurality of groups of winding modules can work simultaneously. The winding module comprises a first mounting plate which is arranged on the rack and can move back and forth within a certain range in the horizontal plane relative to the rack, and two clamps which are arranged on the first mounting plate, the arrangement direction of the two clamps is parallel to the arrangement direction of the two placing blocks located at the corresponding winding station, and the distance between the clamping openings of the two clamps is equal to the distance between the two placing blocks in the same group.

3. The winding and welding integrated machine according to claim 2, characterized in that, Each clamp comprises a fixed arm which is fixed on the first mounting plate and is provided with a blade on the end face close to the rotating disc, and a moving arm which is arranged on the first mounting plate and can move along the arrangement direction of the two clamps relative to the first mounting plate, the end close to the rotating disc of the fixed arm and the end close to the rotating disc of the moving arm can approach or move away from each other in the moving process to close or open the clamping opening, so as to clamp or release the copper wire, and the copper wire can be cut off when the clamping opening is closed.

4. The winding and welding integrated machine according to claim 1, characterized in that, ​ ​ ​ 5. The winding and welding integrated machine according to claim 4, characterized in that, ​ ​ ​ 6. The winding and welding integrated machine according to claim 5, characterized in that, The winding module further comprises a winding drive assembly, the winding drive assembly comprising: a first mounting frame arranged at a corresponding winding station on the rack; a second mounting frame movably arranged on the first mounting frame; two first rotating assemblies rotatably arranged on the second mounting frame, the two sets of first rotating assemblies being arranged along the arrangement direction of the two clamping openings at the same winding station and the distance between the axes of the two sets of first rotating assemblies being equal to the distance between the two clamping openings, the first rotating assemblies being used for winding the copper wire.

7. The winding and welding integrated machine according to claim 6, characterized in that, Each set of the first rotating assemblies comprises: a first sleeve rotatably arranged on the second mounting frame; a first rotating head arranged on the first sleeve and capable of rotating with the first sleeve, the lower end of the first rotating head being inserted into the upper end of the first sleeve, a mounting groove being arranged on the first rotating head, a through hole being arranged on the lower part of the first rotating head below the mounting groove, the through hole being coaxially arranged with the first sleeve, the through hole being in communication with the hollow part of the first sleeve; a placing table arranged at the end of the first rotating head away from the first sleeve; a top arm arranged in the mounting groove and swingably arranged on the first rotating head through a connecting rod, the placing table being located directly above the lower end of the top arm and on one side of the higher end of the top arm; a pressing block arranged at the higher end of the top arm and facing the placing table relative to the top arm; a stop block arranged on one side of the placing table, the pressing block being capable of selectively abutting against the stop block to press the copper wire when the top arm swings.

8. The winding and welding integrated machine according to claim 7, characterized in that, The first rotating assemblies further comprise: a first top rod located in the first sleeve and coaxially arranged with the first sleeve, the lower end of the first top rod extending out of the lower end of the first sleeve and the upper end extending into the mounting groove through the through hole, the lower end of the top arm abutting against the upper end of the first top rod, the first top rod being capable of moving up and down relative to the first sleeve, thereby enabling the top arm to swing around the axis of the connecting rod within a certain range to enable the pressing block to press against or away from the stop block.

9. The winding and welding integrated machine according to claim 8, characterized in that, The winding module further comprises a guide assembly, the guide assembly comprising: a support rod arranged at a corresponding winding station on the rack; a third mounting frame supported on the support rod; a fourth mounting frame movably supported below the third mounting frame; two second rotating assemblies arranged on the fourth mounting frame, the two second rotating assemblies corresponding to the two first rotating assemblies one by one, each second rotating assembly comprising: a second sleeve rotatably arranged on the fourth mounting frame; a second rotating head arranged at the lower end of the second sleeve, the second rotating head being coaxially arranged with the second sleeve; A second top rod is arranged in the second sleeve, the second top rod is coaxially arranged with the second sleeve, the upper end of the second top rod is arranged to pass through the upper end of the second sleeve, and the lower end is arranged to pass through the second rotating head, the second top rod is movable up and down relative to the second sleeve, the distance between the axes of the two first top rods is equal to the distance between the axes of the second top rod, the diameter of the lower end of the second top rod is equal to or slightly smaller than the inner diameter of the coil, and in the winding process, the lower end of the second top rod can abut against the placement table, and the second top rod can move up and down together with the placement table within a certain range.

10. The winding and welding integrated machine according to claim 1, characterized in that, The welding assembly is arranged at the welding station of the rack and is used for welding the wound coil to the material belt. A welding frame is arranged at the welding station of the rack. Two groups of upper welding heads and two groups of lower welding heads are arranged on the welding frame, and when viewed from above, the two groups of upper welding heads, the two groups of lower welding heads, and the two coils at the welding station are respectively located on two straight lines, and the two straight lines are respectively parallel to the first symmetry line at the welding station; the two groups of upper welding heads are arranged along the horizontal direction perpendicular to the corresponding first symmetry line, the two groups of lower welding heads are also arranged along the horizontal direction perpendicular to the corresponding first symmetry line, the distance between the two groups of upper welding heads and the distance between the two groups of lower welding heads are equal to the distance between the two coils at the welding station, one group of upper welding heads corresponds to one group of lower welding heads, each group of upper welding heads has two upper welding heads, and the two upper welding heads in the same group are respectively used for welding two wire ends of one coil.

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