Silver point bimetallic strip assembly for temperature protector

By using a fully solidified silver dot bimetallic strip assembly, the problems of unstable silver dot movement and manual adjustment in temperature protectors have been solved, achieving stable conductivity and automated detection, thus improving production efficiency and component stability.

CN223513866UActive Publication Date: 2025-11-04CHANGZHOU YUANDA ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202423016199.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-04
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The existing silver dot and bimetallic strip are unstable and wobbly after installation in the temperature protector, which affects the conductivity. The separate assembly is fragmented and takes up a lot of space. Loose connections can lead to poor circuit contact or open circuit, and manual debugging is cumbersome.

Method used

It adopts a single-component silver point bimetallic strip assembly, including a support frame, a fixing plate, a fixing base and a bimetallic strip. It is solidified through an integral structure, and fasteners and positioning holes are used to fix the contact points of the silver strip and the bimetallic strip. The combination of limit plates and bumps improves stability, and it is equipped with a housing for protection.

Benefits of technology

This approach achieves high component stability and excellent conductivity, simplifies debugging procedures, improves production and testing efficiency, meets market demands, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

A silver point bimetallic strip assembly for a temperature protector is characterized in that a fixing plate is embedded in the front surface of a supporting frame, and a fixing seat is embedded in the back surface of the supporting frame; a space is formed between the supporting frame and the fixing plate, and a bimetallic strip is arranged in the space. A first mounting hole and a second mounting hole are sequentially formed in the fixing plate, and the bimetallic strip is fixedly mounted through the first mounting hole and an external fastener; a first silver point positioning hole and a second silver point positioning hole are sequentially formed in the fixing base, the fixing base and an external silver piece are fixedly installed through the first silver point positioning hole or the second silver point positioning hole, and the silver piece is in contact connection with the bimetallic strip. According to the scheme, a single component type curing structure is adopted, the size is small, action is sensitive, automatic debugging can be participated, the overall component structure is high in stability, the good silver contact heat conduction and electricity conduction effects are achieved, delivery operation of the temperature protector is more flexible, production efficiency is improved, current market requirements are met, and the purposes of cost reduction and efficiency improvement are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of temperature protector technology, specifically a silver dot bimetallic strip assembly for a temperature protector. Background Technology

[0002] A temperature protector is an automatic control element that, based on changes in the ambient temperature, undergoes internal physical deformation to produce specific effects, resulting in either a switching action (turning on or off). It has a wide range of applications, used in numerous products such as home appliances, motors, and refrigeration / heating systems, depending on the type of temperature controller. The core component of a temperature protector is its contacts, and the material of these contacts has a significant impact on their load current, contact resistance, and lifespan. Silver contacts, made of silver, are the points of separation and contact during the opening and closing of electronic devices. Silver contacts offer several advantages: 1. Excellent conductivity: Silver has excellent electrical conductivity, allowing it to conduct current normally even at low temperatures. Good contact and conductivity are among the main advantages of silver contacts. 2. Strong oxidation resistance: Silver contacts are not easily oxidized or deteriorated during prolonged use, maintaining stable performance. Compared to contacts made of other materials, silver contacts have a longer service life. 3. Good wear resistance: Silver contacts have high hardness and wear resistance, preventing wear and tear during long-term use.

[0003] However, existing silver points and bimetallic strips can affect the conductivity of the temperature protector when subjected to unstable vibrations after installation. Furthermore, the related component structure requires multiple parts for separate assembly, occupying a large space, and loose connections can easily affect overall performance, leading to poor circuit contact or open circuits. In addition, manual adjustment of the silver points is required, which is a cumbersome process. Therefore, it is necessary to propose a modular, automatically adjustable silver point and bimetallic strip assembly for temperature protectors to overcome these problems. Utility Model Content

[0004] To address the aforementioned shortcomings in the existing technology, the purpose of this utility model is to provide a silver point bimetallic strip assembly for a temperature protector. This assembly solves the problems of existing silver contacts affecting conductivity when unstable shaking occurs after installation, the fragmented and space-consuming assembly process, the potential impact on overall performance when connections become loose, leading to poor circuit contact or open circuits, and the cumbersome process requiring corresponding manual adjustments.

[0005] The technical solution adopted by this utility model to achieve the above-mentioned objective is as follows: a silver point bimetallic strip assembly for a temperature protector, comprising a support frame, a fixing plate, a fixing seat, and a bimetallic strip. The fixing plate is embedded on the front side of the support frame, and the fixing seat is embedded on the back side of the support frame. The fixing plate, the fixing seat, and the support frame form an integral structure. A space is formed between the support frame and the fixing plate, and the bimetallic strip is disposed within this space. The fixing plate is provided with a first mounting hole and a second mounting hole in sequence, through which the bimetallic strip is fixedly installed with external fasteners. The fixing seat is provided with a first silver point positioning hole and a second silver point positioning hole in sequence, through which an external silver sheet is fixedly installed with the silver sheet, and the silver sheet and the bimetallic strip are in contact.

[0006] To further improve the ease of use of the silver dot bimetallic strip assembly used in temperature protectors, the present invention adopts the following solution: a first base is provided on the front of the support frame, a front groove for fixing plate is provided at the front end of the first base, and a rear groove for fixing plate is provided at the rear end of the first base; a fixing hole is provided at the center of the support frame; a second base is provided on the back of the support frame, a fixing seat groove is provided on the second base, and a fixing post for installing the bimetallic strip is also provided on the fixing seat groove.

[0007] To further improve the ease of use of the silver dot bimetallic strip assembly used in temperature protectors, the present invention adopts the following solution: the first chassis is adapted to and installed with the fixing plate.

[0008] To further improve the ease of use of the silver dot bimetallic strip assembly used in temperature protectors, the present invention adopts the following solution: the second chassis is adapted to and installed with the fixing base.

[0009] To further improve the ease of use of the silver dot bimetallic strip assembly used in temperature protectors, the present invention adopts the following solution: the fixing plate is symmetrically provided with a first limiting plate and a second limiting plate along its width direction, and the bimetallic strip is limited between the first limiting plate and the second limiting plate.

[0010] To further improve the ease of use of the silver point bimetallic strip assembly used in temperature protectors, the present invention adopts the following solution: the left and right end faces of the bimetallic strip are respectively provided with protrusions and contacts, the protrusions are fixedly engaged with the support frame, and the contacts are intermittently connected to the external silver strip contacts.

[0011] The present invention also includes a housing, which can be fitted over the outside of the support frame.

[0012] The beneficial effects of this utility model are:

[0013] (1) This utility model adopts a single-component solidification structure, which is small in size, sensitive in action, and has high component stability. It has good heat conduction and electrical conductivity of silver contacts, which is more conducive to flexible delivery and operation of temperature protectors, improves production efficiency, meets current market demand, and achieves the purpose of cost reduction and efficiency improvement.

[0014] (2) The difference between this utility model and the traditional product structure avoids the manual debugging of separate assembly. It can be directly tested through relevant testing and debugging devices, which simplifies the tedious manual debugging process and realizes the automated debugging of the assembly line, effectively improving the testing efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a front structural diagram of the present invention;

[0017] Figure 3 This is a schematic diagram of the reverse side structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the present invention;

[0019] Figure 5 This is a three-dimensional structural diagram of the support frame of this utility model. Figure 1 ;

[0020] Figure 6 This is a three-dimensional structural diagram of the support frame of this utility model. Figure 2 ;

[0021] Figure 7 This is a schematic diagram of the structure of the fixing plate of this utility model;

[0022] Figure 8 This is a schematic diagram of the structure of the fixing base of this utility model;

[0023] Figure 9 This is a three-dimensional structural diagram of the outer shell of this utility model;

[0024] Figure 10 This is a schematic diagram of the structure of the outer shell of this utility model.

[0025] In the diagram: 1 Support frame, 11 Front groove of fixing plate, 12 Rear groove of fixing plate, 13 First chassis, 14 Fixing hole, 15 Fixing seat groove, 16 Second chassis, 17 Fixing column, 2 Fixing plate, 21 First mounting hole, 22 Second mounting hole, 23 First limiting plate, 24 Second limiting plate, 3 Fixing seat, 31 First silver point positioning hole, 32 Second silver point positioning hole, 4 Bimetallic strip, 41 Protrusion, 42 Contact point, 5 Housing. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1 to 4 and Figure 8 This utility model discloses a silver point bimetallic strip assembly for a temperature protector, comprising a support frame 1, a fixing plate 2, a fixing seat 3, and a bimetallic strip 4. The fixing plate 2 is embedded on the front side of the support frame 1, and the fixing seat 3 is embedded on the back side of the support frame 1. The fixing plate 2, the fixing seat 3, and the support frame 1 form an integral structure. The integral structure is solidified by each individual component, forming a structure that can stably install the bimetallic strip 4, avoiding the impact on the overall contact conductivity when the connection becomes loose.

[0028] In this invention: a space is formed between the support frame 1 and the fixing plate 2, and a bimetallic strip 4 is provided in this space. The fixing plate 2 is provided with a first mounting hole 21 and a second mounting hole 22 in sequence, through which the bimetallic strip 4 is fixedly installed with external fasteners; the fixing base 3 is provided with a first silver point positioning hole 31 and a second silver point positioning hole 32 in sequence, through which an external silver sheet is fixedly installed, and the silver sheet and the bimetallic strip 4 are in contact. In use, by placing the metal sheet 4 in the space formed between the support frame 1 and the fixing plate 2, and then completing the solid overall structure of the fixing plate 2, the fixing base 3 and the support frame 1, the external silver sheet can be fixed through the first silver point positioning hole 31 or the second silver point positioning hole 32. The contact point of the silver sheet can be intermittently or directly connected to the contact point 42 of the metal sheet 4 through the first silver point positioning hole 31 or the second silver point positioning hole 32 according to the usage requirements, so as to control the opening and closing of the temperature protector or temperature regulation, and also to improve the applicability of the temperature protector.

[0029] Please see Figures 5 to 6 Furthermore, the support frame 1 has a first base 13 on its front side, a front mounting groove 11 for fixing plate at the front end of the first base 13, and a rear mounting groove 12 for fixing plate at the rear end of the first base 13; a fixing hole 14 is provided at the center of the support frame 1; a second base 16 is provided on the back side of the support frame 1, a fixing seat groove 15 is provided on the second base 16, and a fixing post 17 for installing the bimetallic strip 4 is also provided on the fixing seat groove 15.

[0030] Specifically, the first chassis 13 is adapted to the fixed plate 2 for installation, which improves the installation firmness and further enhances the overall structural stability.

[0031] Specifically, the second chassis 16 is adapted to the fixed base 3 for installation, which improves the installation firmness and further enhances the overall structural stability.

[0032] Please see Figure 7 Furthermore, the fixing plate 2 is symmetrically provided with a first limiting plate 23 and a second limiting plate 24 along its width direction, and the bimetallic strip 4 is limited between the first limiting plate 23 and the second limiting plate 24 to improve the installation stability of the bimetallic strip 4.

[0033] Furthermore, the left and right end faces of the bimetallic strip 4 are respectively provided with protrusions 41 and contacts 42. The protrusions 41 are fixed to the support frame 1, which further improves the installation stability of the bimetallic strip 4. The contacts 42 are intermittently connected to the external silver sheet, which can effectively maintain good electrical conductivity. The added contacts 42 avoid poor contact caused by the hysteresis of the bimetallic strip 4 due to thermal deformation, thus simplifying the structure of the temperature protector.

[0034] Please see Figures 9 to 10 The present invention also includes a shell 5, which can be fitted over the outside of the support frame 1. The shell 5 can protect the internal support frame 1 and other components from damage, prevent dust from entering, participate in resonance, and play a decorative role, making it a complete entity with better stability.

[0035] This utility model adopts a single-component solidified structure, which is small in size, sensitive in action, and has high component stability. It has good heat conduction and electrical conductivity of silver contacts, which is more conducive to the flexible delivery and operation of temperature protectors, improves production efficiency, meets current market demands, and achieves the goal of cost reduction and efficiency improvement. Moreover, the difference from the traditional product structure avoids the need for separate assembly and manual debugging. It can be directly tested by relevant testing and debugging devices, realizing automated debugging of the assembly line and improving testing efficiency.

[0036] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0037] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A silver dot bimetallic strip assembly for a temperature protector, comprising a support frame (1), a fixing plate (2), a fixing base (3), and a bimetallic strip (4), characterized in that: The fixing plate (2) is embedded on the front of the support frame (1), and the fixing seat (3) is embedded on the back of the support frame (1). The fixing plate (2), the fixing seat (3) and the support frame (1) form an integral structure. A space is formed between the support frame (1) and the fixing plate (2), and a bimetallic sheet (4) is provided in the space. The fixing plate (2) is provided with a first mounting hole (21) and a second mounting hole (22) in sequence. The bimetallic sheet (4) is fixedly installed with external fasteners through the first mounting hole (21) and the first mounting hole (22). The fixing base (3) is provided with a first silver point positioning hole (31) and a second silver point positioning hole (32) in sequence, and is fixedly installed with the external silver sheet through the first silver point positioning hole (31) or the second silver point positioning hole (32); The silver sheet and the bimetallic sheet (4) are connected by a contact point.

2. The silver dot bimetallic strip assembly for a temperature protector according to claim 1, characterized in that: The support frame (1) has a first base plate (13) on its front side, a front groove (11) for fixing plate at the front end of the first base plate (13), and a rear groove (12) for fixing plate at the rear end of the first base plate (13); a fixing hole (14) is provided at the center of the support frame (1); a second base plate (16) is provided on the back side of the support frame (1), a fixing seat groove (15) is provided on the second base plate (16), and a fixing post (17) for installing the bimetallic strip (4) is also provided on the fixing seat groove (15).

3. A silver dot bimetallic strip assembly for a temperature protector according to claim 2, characterized in that: The first chassis (13) is adapted to be installed with the fixed plate (2).

4. A silver dot bimetallic strip assembly for a temperature protector according to claim 2, characterized in that: The second chassis (16) is adapted to be installed with the fixed seat (3).

5. A silver dot bimetallic strip assembly for a temperature protector according to claim 1, characterized in that: The fixing plate (2) is symmetrically provided with a first limiting plate (23) and a second limiting plate (24) along its width direction, and the bimetallic strip (4) is limited between the first limiting plate (23) and the second limiting plate (24).

6. A silver dot bimetallic strip assembly for a temperature protector according to claim 1, characterized in that: The left and right ends of the bimetallic sheet (4) are respectively provided with protrusions (41) and contacts (42). The protrusions (41) are fixed to the support frame (1), and the contacts (42) are intermittently connected to the external silver sheet.

7. A silver dot bimetallic strip assembly for a temperature protector according to claim 1, characterized in that: It also includes a housing (5) which can be fitted over the outside of the support frame (1).