Wire harness terminal riveting jig
By designing a wire harness terminal riveting fixture with interchangeable components and material handling components, the problems of inconvenient riveting head replacement and automatic material unloading were solved, thus improving riveting efficiency.
Patent Information
- Application Number
- CN202422407272.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-10-08
AI Technical Summary
Existing wire harness terminal crimping fixtures are inconvenient for changing crimping heads and are not easy to automatically unload, resulting in low crimping efficiency.
A wire harness terminal riveting fixture was designed, which includes a quick-change component and a material handling component. The quick-change of the riveting head is achieved through the structure of T-shaped slot and fixed rod, and the automatic material discharge is achieved through the electric telescopic rod and electric clamp.
It enables quick replacement of riveting heads and automatic material discharge, thus improving riveting efficiency.
Smart Images

Figure CN223514391U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of wiring harness terminal riveting and pressing, especially relates to a wiring harness terminal riveting and pressing jig. BACKGROUND
[0002] The wiring harness terminal, as the name implies, is the terminal part in the wiring harness, used for realizing electrical connection. In the wiring harness system, the wiring harness terminal is usually connected with the wire and connected with other electrical components or devices through the connector, forming a complete circuit system.
[0003] The wiring harness terminal is mainly made of metal materials such as copper or copper alloy, which has good electrical conductivity. Its structure usually includes a contact part, a fixed part and a connecting part. The contact part is used to connect with the contact point of the connector or other electrical components to ensure the reliability of electrical connection; the fixed part is used to fix the terminal on the connector or the wiring harness to prevent loosening or falling off; the connecting part is the part of the terminal connected with the wire, usually connected by pressure welding, welding or plug-in.
[0004] The main purpose of riveting and pressing the wiring harness terminal is to realize tight connection, improve connection quality, adapt to different needs and ensure safety. These purposes together ensure the stable operation and long-term reliability of the wiring harness system. In the prior art, the terminal riveting and pressing jig has certain shortcomings when in use, such as the riveting head cannot be conveniently replaced or the replacement is relatively complex and cumbersome, and the existing jig is not convenient for automatic discharge after riveting the terminal, which needs to be manually taken out for reprocessing the next terminal, resulting in reduced riveting efficiency.
[0005] Therefore, it is necessary to provide a wiring harness terminal riveting and pressing jig to solve the above technical problems. CONTENT OF THE UTILITY MODEL
[0006] The utility model provides a wiring harness terminal riveting and pressing jig, solves in related technique, the existing part terminal riveting and pressing jig is inconvenient for quick replacement riveting head and is inconvenient for automatic discharge when in use, causes the problem of influence riveting efficiency.
[0007] In order to solve the above technical problems, the utility model provides a wiring harness terminal riveting and pressing jig, which comprises: a base, a convenient replacement assembly is arranged on the top rear side of the base, and a material taking assembly is arranged on the top left side of the base.
[0008] The convenient replacement assembly comprises a placing rack arranged on the top rear side of the base, a driving device is arranged on the top of the placing rack, a connecting block is fixedly arranged on the bottom of the driving device, a T-shaped clamping groove is formed in the inner side of the connecting block, and a riveting head is clamped in the T-shaped clamping groove.
[0009] The material handling assembly includes a fixed frame disposed on the top left side of the base. A limit rod is longitudinally disposed on the inner side of the fixed frame. A sliding block is disposed on the peripheral side of the limit rod that can slide back and forth along its length. An electrically controlled telescopic rod is vertically disposed on the right side of the bottom of the sliding block. An electric clamp is disposed at the telescopic end of the bottom of the electrically controlled telescopic rod.
[0010] Preferably, a slot is provided on the inner side of the connecting block and above the T-shaped slot. Two fixing rods are provided on the inner side of the slot that can slide up and down. The bottom ends of the two fixing rods pass through the inner side of the slot and extend into the interior of the riveting head.
[0011] Preferably, each of the two fixing rods is provided with a fixing spring at its top end, and the top ends of the two fixing springs are fixed to the inner side of the slot.
[0012] Preferably, a rotating rod is rotatably provided on the inner side of the slot, and two ropes are fixedly provided on the circumferential side of the rotating rod. The bottom ends of the two ropes are respectively fixed to the top ends of the two fixed rods. The right end of the rotating rod passes through the inner side of the slot and extends to the right side of the connecting block. A rotating handle is provided on the right end of the rotating rod.
[0013] Preferably, a rotating screw is longitudinally rotatable on the inner side of the fixing frame and above the limiting rod. The circumferential side of the rotating screw is threadedly connected to the inner side of the sliding block. A drive motor for driving the rotating screw to rotate is provided on the top of the fixing frame. The output end of the drive motor is connected to the front end belt of the rotating screw.
[0014] Preferably, a riveting fixture is provided on the top of the base and below the riveting head, and a collection box is provided on the front of the base.
[0015] Compared with related technologies, the wire harness terminal crimping fixture provided by this utility model has the following beneficial effects:
[0016] This utility model provides a wire harness terminal riveting fixture. By inserting the top of the required riveting head into the interior of a T-shaped slot, two fixing rods slide downwards under the action of a fixing spring. Their bottom ends pass through the bottom of the slot and finally abut against the interior of the riveting head, thus fixing the riveting head. Due to the closed back of the T-shaped slot and the limiting effect of the two fixing rods, the stability of the riveting head connection is ensured. The structure is simple and practical, effectively and quickly completing the replacement of the riveting head. Furthermore, the automatic discharge of the riveting device is realized through the material handling component, improving the overall riveting efficiency. Attached Figure Description
[0017] Figure 1A schematic diagram of a preferred embodiment of a wire harness terminal crimping fixture provided by this utility model;
[0018] Figure 2 for Figure 1 A structural schematic diagram of the cross-sectional view of the fixing frame shown;
[0019] Figure 3 for Figure 1 The cross-sectional view of the riveting head shown is a structural schematic diagram.
[0020] Figure 4 for Figure 3 The diagram shows the structural layout of the connecting block.
[0021] The following components are labeled in the diagram: 1. Base; 2. Replacement component; 21. Placement rack; 22. Drive unit; 23. Connecting block; 24. T-slot; 25. Riveting head; 26. Slot; 27. Fixing rod; 28. Fixing spring; 29. Rotating rod; 3. Material handling component; 31. Fixing frame; 32. Limiting rod; 33. Sliding block; 34. Electrically controlled telescopic rod; 35. Electric clamp; 36. Rotating screw; 37. Drive motor; 4. Rotating handle; 5. Riveting fixture; 6. Collection box. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Please refer to the following: Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in Figure 1 A schematic diagram of a preferred embodiment of a wire harness terminal crimping fixture provided by this utility model; Figure 2 for Figure 1 A structural schematic diagram of the cross-sectional view of the fixing frame shown; Figure 3 for Figure 1 The cross-sectional view of the riveting head shown is a structural schematic diagram. Figure 4 for Figure 3 The schematic diagram of the connecting block shows a wire harness terminal riveting fixture, including: a base 1, a replacement component 2 provided on the rear side of the top of the base 1, and a material picking component 3 provided on the left side of the top of the base 1.
[0024] The interchangeable component 2 includes a placement rack 21 located on the top rear side of the base 1. A drive device 22 is provided on the top of the placement rack 21. A connecting block 23 is fixedly provided on the bottom of the drive device 22. A T-shaped slot 24 is provided on the inner side of the connecting block 23. A rivet head 25 is engaged inside the T-shaped slot 24.
[0025] like Figure 4As shown, the T-shaped slot 24 can only allow the riveting head 25 to be inserted from the front. When the riveting head 25 is fully inserted into the T-shaped slot 24, the two fixing rods 27 will extend into the opening at the top of the riveting head 25 under the action of the fixing spring 28. The fixing rods 27 limit the installation of the riveting head 25.
[0026] The material handling assembly 3 includes a fixed frame 31 located on the top left side of the base 1. A limit rod 32 is longitudinally arranged on the inner side of the fixed frame 31. A sliding block 33 is arranged on the periphery of the limit rod 32, which can slide back and forth along its length. An electrically controlled telescopic rod 34 is vertically arranged on the right side of the bottom of the sliding block 33. An electric clamp 35 is arranged at the telescopic end of the bottom of the electrically controlled telescopic rod 34.
[0027] After the wire harness terminals are riveted, the sliding block 33 is slid to a suitable position on the periphery of the limiting rod 32. Then, the electric clamp 35 is lowered to a suitable position by extending the output end of the electric telescopic rod 34. The electric clamp 35 clamps the processed wire harness terminals. At this time, the electric telescopic rod 34 retracts, the sliding block 33 moves forward, and finally the electric clamp 35 releases, allowing the wire harness terminals to fall into the collection box 6.
[0028] A slot 26 is provided on the inner side of the connecting block 23 and above the T-shaped slot 24. Two fixing rods 27 are provided on the inner side of the slot 26 and can slide up and down. The bottom ends of the two fixing rods 27 pass through the inner side of the slot 26 and extend into the interior of the riveting head 25.
[0029] Each of the two fixing rods 27 has a fixing spring 28 at its top end, and the top ends of the two fixing springs 28 are fixed to the inside of the slot 26.
[0030] A rotating rod 29 is rotatably mounted on the inner side of the slot 26. Two ropes are fixedly mounted on the circumferential side of the rotating rod 29. The bottom ends of the two ropes are respectively fixed to the top ends of two fixed rods 27. The right end of the rotating rod 29 passes through the inner side of the slot 26 and extends to the right side of the connecting block 23. A rotating handle 4 is provided on the right end of the rotating rod 29.
[0031] By rotating the handle 4, the rotating rod 29 is rotated, which in turn shortens the rope fixed to the side of the rotating rod 29. The rope then pulls the two fixed rods 27 upward against the force of the fixed spring 28, and finally the bottom of the fixed rod 27 is disengaged from the inside of the riveting head 25. At this point, the riveting head 25 can be removed.
[0032] A rotating screw 36 is longitudinally rotatable and located on the inner side of the fixed frame 31 and above the limiting rod 32. The circumferential side of the rotating screw 36 is threadedly connected to the inner side of the sliding block 33. A drive motor 37 for driving the rotating screw 36 to rotate is provided on the top of the fixed frame 31. The output end of the drive motor 37 is connected to the front end belt of the rotating screw 36.
[0033] The rotation of the output end of the drive motor 37 drives the rotation of the lead screw 36, which in turn, in conjunction with the setting of the limit rod 32, causes the sliding block 33 to move to one side.
[0034] A riveting fixture 5 is provided on the top of the base 1 and below the riveting head 25, and a collection box 6 is provided on the front of the base 1.
[0035] The working principle of the wire harness terminal crimping fixture provided by this utility model is as follows:
[0036] Step 1: When using the device, place the wire harness terminal to be riveted at a suitable position on the top of the riveting fixture 5. The drive device 22 drives the connecting block 23 and the riveting head 25 to move downwards, thereby riveting the wire harness terminal. After processing, the rotation of the output end of the drive motor 37 drives the rotation of the rotating screw 36, which, in conjunction with the setting of the limit rod 32, causes the sliding block 33 to move backwards. When it moves to the wire harness terminal, it stops. The extension of the output end of the electric telescopic rod 34 lowers the electric clamp 35 to a suitable position. The electric clamp 35 clamps the processed wire harness terminal. At this time, the electric telescopic rod 34 retracts, the sliding block 33 moves forwards, and finally the electric clamp 35 releases, allowing the wire harness terminal to fall into the collection box 6 to complete the material retrieval.
[0037] Step 2: When it is necessary to replace the rivet head 25, rotate the handle 4 to rotate the rotating rod 29, which in turn shortens the rope fixed to the side of the rotating rod 29. The rope will then pull the two fixing rods 27 upward against the force of the fixing spring 28, and finally make the bottom of the fixing rods 27 detach from the inside of the rivet head 25. At this time, the rivet head 25 can be removed. Then, the top of the required rivet head 25 is inserted into the T-shaped slot 24. Release the handle 4. Under the action of the fixing spring 28, the two fixing rods 27 slide downward, and their bottom ends pass through the bottom of the slot 26 and finally abut against the inside of the rivet head 25 to fix the rivet head 25. Due to the closed back of the T-shaped slot 24 and the limiting of the two fixing rods 27, the stability of the connection of the rivet head 25 is ensured.
[0038] Compared with related technologies, the wire harness terminal crimping fixture provided by this utility model has the following beneficial effects:
[0039] By inserting the top of the required riveting head 25 into the T-shaped slot 24, the two fixing rods 27 slide downward under the action of the fixing spring 28. Their bottom ends pass through the bottom of the slot 26 and finally abut against the inside of the riveting head 25 to fix the riveting head 25. Due to the closed back of the T-shaped slot 24 and the limiting of the two fixing rods 27, the stability of the riveting head 25 connection is guaranteed. The structure is simple and practical, and the replacement of the riveting head 25 can be completed effectively, quickly and simply. Moreover, the automatic discharge of the riveting device is realized through the material picking component 3, which improves the overall riveting efficiency.
[0040] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A wire harness terminal crimping fixture, characterized in that, include: A base (1) is provided with a replacement component (2) on the rear side of the top of the base (1) and a material picking component (3) is provided on the left side of the top of the base (1). The interchangeable component (2) includes a placement rack (21) disposed on the top rear side of the base (1). A driving device (22) is disposed on the top of the placement rack (21). A connecting block (23) is fixedly disposed on the bottom of the driving device (22). A T-shaped slot (24) is opened on the inner side of the connecting block (23). A rivet head (25) is engaged inside the T-shaped slot (24). The material handling assembly (3) includes a fixed frame (31) disposed on the top left side of the base (1). A limit rod (32) is longitudinally disposed on the inner side of the fixed frame (31). A sliding block (33) is disposed on the peripheral side of the limit rod (32) that can slide back and forth along its length. An electrically controlled telescopic rod (34) is vertically disposed on the right side of the bottom of the sliding block (33). An electric clamp (35) is disposed at the telescopic end of the bottom of the electrically controlled telescopic rod (34).
2. The wire harness terminal crimping fixture according to claim 1, characterized in that, A slot (26) is provided on the inner side of the connecting block (23) and above the T-shaped slot (24). Two fixing rods (27) are provided on the inner side of the slot (26) and can slide up and down. The bottom ends of the two fixing rods (27) penetrate the inner side of the slot (26) and extend into the interior of the riveting head (25).
3. The wire harness terminal crimping fixture according to claim 2, characterized in that, Each of the two fixing rods (27) is provided with a fixing spring (28) at its top end, and the top ends of the two fixing springs (28) are fixed to the inside of the slot (26).
4. A wire harness terminal crimping fixture according to claim 3, characterized in that, A rotating rod (29) is rotatably provided on the inner side of the slot (26). Two ropes are fixedly provided on the circumferential side of the rotating rod (29). The bottom ends of the two ropes are respectively fixed to the top ends of the two fixed rods (27). The right end of the rotating rod (29) passes through the inner side of the slot (26) and extends to the right side of the connecting block (23). A rotating handle (4) is provided on the right end of the rotating rod (29).
5. A wire harness terminal crimping fixture according to claim 1, characterized in that, A rotating screw (36) is longitudinally rotatable on the inner side of the fixing frame (31) and above the limiting rod (32). The circumferential side of the rotating screw (36) is threadedly connected to the inner side of the sliding block (33). A drive motor (37) for driving the rotating screw (36) to rotate is provided on the top of the fixing frame (31). The output end of the front of the drive motor (37) is connected to the front end belt of the rotating screw (36).
6. A wire harness terminal crimping fixture according to claim 1, characterized in that, A riveting fixture (5) is provided on the top of the base (1) and below the riveting head (25), and a collection box (6) is provided on the front of the base (1).