Automatic sheet arranging machine for thread hooking frame

The design of the automatic hook frame machine solves the problem of high installation accuracy of copper needles, and realizes convenient fixing of copper needles to hook frame base and rapid automated production.

CN223514757UActive Publication Date: 2025-11-04JINHUA HUIFENG ELECTRICAL APPLIANCES
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Patent Information

Application Number
CN202422967925.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-04
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing hook frame requires high precision when installing copper needles, resulting in slow processing speed and inconvenience.

Method used

Design an automatic wire hook frame stacking machine, which includes a processing fixed base mold and a copper needle station. The automatic fixing of copper needles to the processing fixed base is achieved through components such as a vibratory feeder, a lifting device, a fork device, and a copper needle clamping device.

Benefits of technology

It improves the ease of installation of copper needles and hook frame bases, reduces the requirements for fixtures, and enables rapid automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic sheet arranging machine for a thread hooking frame. Comprising a machine frame, the machine frame is provided with a machining fixing base station, a copper needle station and a material disc station, the material disc station comprises a machining fixing base mold, the machining fixing base station comprises a machining fixing base feeding device, a material lifting device and a material forking device, and the machining fixing base feeding device is used for conveying a machining fixing base; the material lifting device is used for receiving the machining fixing seats output by the machining fixing seat feeding device and lifting and conveying the machining fixing seats, the material forking device enables the machining fixing seats on the material lifting device to be conveyed into seat holes of the machining fixing seat molds, and the copper needle station comprises a copper needle feeding device, a copper needle clamping device and a copper needle ejecting device. The copper needle feeding device is used for conveying copper needles, the copper needle clamping device is used for clamping the copper needles conveyed by the copper needle feeding device and conveying the copper needles to seat holes of the machining fixing seat mold, and the copper needle ejecting device enables the copper needles on the copper needle clamping device to be fixed to machining fixing seats in the seat holes.
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Description

Technical Field

[0001] This utility model belongs to the field of motor accessories, specifically an automatic production equipment for motor hook frames. Background Technology

[0002] Brushless motors mainly use semiconductor switching devices to achieve electronic steering. However, the connection between the stator of the brushless motor and the electronic switching device is to directly align the wire ends of the two and then solder them. This can easily lead to inaccurate soldering positions, loose soldering, poor soldering quality, and other defects, which affect the overall performance and appearance design of the brushless motor. Therefore, a corresponding wire hook is required.

[0003] The existing hook frame consists of a plastic base and three copper pins fixed on the base. However, due to the small size of the copper pins, it is extremely inconvenient to fix them. The machine precision requirements for fixing the base and copper pins are high, and the clamping requirements are also quite strict, which greatly reduces the processing speed. Utility Model Content

[0004] In view of the defects existing in the processing of existing hook frames, the technical problem to be solved by this utility model is to provide a new assembly equipment for hook frames, which makes the subsequent installation of the base and copper needles very convenient and does not require high-end installation equipment.

[0005] To achieve the above objectives, according to one aspect of the present invention, the present invention is implemented through the following technical measures: an automatic hook frame stacking machine, comprising: a frame, wherein the frame is provided with a processing fixed seat station, a copper needle station and a material tray station, the material tray station being able to move back and forth between the processing fixed seat station and the copper needle station, and the material tray station including a processing fixed seat mold, the processing fixed seat mold being able to rotate forward and backward, and the processing fixed seat mold being provided with a seat hole having the same shape as the processing fixed seat;

[0006] The machining station includes:

[0007] A processing fixture feeding device, wherein the processing fixture feeding device is used to transport the processing fixture;

[0008] The lifting device is used to receive the processing fixture output from the processing fixture feeding device and to lift and transport the processing fixture.

[0009] A forklift device that transports the machining fixture on the lifting device into the seat hole of the machining fixture mold;

[0010] The copper needle station includes:

[0011] A copper needle feeding device, wherein the copper needle feeding device is used to transport copper needles;

[0012] A copper needle clamping device is used to clamp the copper needles conveyed by the copper needle feeding device and convey the copper needles to the seat hole of the processing fixed seat mold.

[0013] A copper needle ejector device, wherein the copper needle ejector device fixes the copper needle on the copper needle clamping device to the machining fixing seat in the seat hole.

[0014] This automatic hook-and-pin machine assembles a processing and fixing base on the outside of three copper needles. This allows the copper needles to be directly clamped onto the processing and fixing base when they are fixed to the hook-and-pin frame. Since the whole machine is manufactured intelligently, the production speed of this process is very fast. Moreover, since the three copper needles are already fixed, they only need to be plugged in once afterward.

[0015] Furthermore, the material tray station also includes: a movable seat, a material tray seat, a rotating head, a top cylinder, and a pushing device. The movable seat is mounted on the frame and can move back and forth. The material tray seat is mounted on the movable seat and has a rotating shaft on it. One end of the rotating shaft is fixed to the processing fixed seat mold, and the other end is fixed to the rotating head. Both ends of the rotating head are equipped with a rotating rod. There are two top cylinders, each opposite a rotating rod. One top cylinder pushes the rotating rod from bottom to top, and the other top cylinder presses the rotating rod from top to bottom. The pushing device is used to unload the processing fixed seat from the processing fixed seat mold.

[0016] Furthermore, the processing fixed seat mold is composed of a fixed plate and a seat hole block. The fixed plate is fixed to the rotating shaft. The upper end of the seat hole block is provided with an arc-shaped moving groove, and a seat hole is provided in the arc-shaped moving groove. The pushing device includes a pushing cylinder and a pushing block. The pushing block is stuck in the arc-shaped moving groove and is driven to move back and forth by the pushing cylinder, so that the processing fixed seat on the seat hole can be unloaded.

[0017] Furthermore, both the processing fixed seat feeding device and the copper needle feeding device include a vibratory plate, and both have an output track at the upper end of the vibratory plate. A push rod is also provided on the output track of the copper needle feeding device, and the push rod is driven by a cylinder to move back and forth.

[0018] Furthermore, the lifting device consists of a lifting cylinder and a lifting seat. The lifting seat is driven to move up and down by the lifting cylinder, and a seat hole with the same shape as the seat hole on the processing fixed seat mold is provided at the upper end of the lifting seat.

[0019] Furthermore, the forklift device consists of a forklift seat, a forklift cylinder, and a forklift head. The forklift cylinder is mounted on the forklift seat and drives the forklift head to move back and forth.

[0020] Furthermore, the copper needle clamping device consists of a clamping seat, a horizontal moving cylinder, a lifting plate, a vertical moving cylinder, a clamping cylinder, and a clamping head. The clamping seat is driven to move horizontally by the horizontal moving cylinder. The vertical moving cylinder is located on the clamping seat and drives the lifting plate to move up and down. The clamping cylinder is located on the lifting plate and drives the clamping head to move up and down to clamp the copper needle.

[0021] Furthermore, the copper needle ejector device consists of a copper needle ejector seat, a support seat, and a copper needle ejector cylinder. The copper needle ejector cylinder is horizontally mounted on the copper needle ejector seat. The support seat is located in front of the copper needle ejector seat and has an insertion hole. The cylinder shaft of the copper needle ejector cylinder has a push rod that passes horizontally through the insertion hole.

[0022] Furthermore, the automatic hook frame stacking machine also includes a processing fixed seat pressing device, which consists of a pressing seat, a pressing cylinder, a pressing head seat, and a pressing head. The pressing cylinder is mounted on the pressing seat, with its cylinder shaft facing vertically downwards. The pressing head seat is fixed to the cylinder shaft of the pressing cylinder, and the pressing head is located at the lower end of the pressing head seat.

[0023] Compared with the prior art, the advantages of this utility model are as follows: by adding a processing fixture and pre-fixing three copper needles on the processing fixture in a fully automatic manner, the processing fixture can be transformed into a clamping seat in subsequent processing. This design reduces the requirements for subsequent fixtures and makes subsequent processing faster. Only a processing fixture removal device needs to be added to the subsequent machinery to separate the processing fixture from the copper needles by pushing. This enables the entire hook frame processing to be automated and has a lower cost when improving the production line. Attached Figure Description

[0024] The accompanying drawings illustrate exemplary embodiments of the present disclosure and, together with their description, serve to explain the principles of the disclosure. These drawings are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification. In the drawings:

[0025] Figure 1 This is a schematic diagram of the structure of an automatic film stacking machine with a hook frame according to the present invention.

[0026] Figure 2 This is a schematic diagram of the material tray station component described in this utility model.

[0027] Figure 3 for Figure 2 Another structural diagram from a different angle.

[0028] Figure 4 This is a schematic diagram of the processing fixed seat feeding device and copper needle feeding device described in this utility model.

[0029] Figure 5 This is a schematic diagram of the lifting device and forklift device described in this utility model.

[0030] Figure 6 This is a schematic diagram of the copper needle workstation part described in this utility model.

[0031] Figure 7 This is a schematic diagram of the processing fixed seat pressing device of this utility model.

[0032] Explanation of reference numerals in the attached drawings: 1. Frame; 101. Machining fixed seat station; 102. Copper needle station; 103. Material tray station; 104. Machining fixed seat mold; 105. Moving seat; 106. Material tray seat; 107. Rotating head; 108. Top cylinder; 109. Rotating shaft; 110. Rotating rod; 111. Fixed plate; 112. Seat hole block; 113. Arc-shaped moving groove; 114. Seat hole; 115. Push cylinder; 116. Push block; 201. Machining fixed seat feeding device; 202. Lifting device; 203. Forklift device; 301. Copper needle feeding device; 302. Copper needle clamping device; 303. Copper needle... 401. Needle ejector device; 402. Vibratory feeder; 403. Output track; 404. Push rod; 501. Lifting cylinder; 502. Lifting seat; 601. Fork seat; 602. Fork cylinder; 603. Fork needle head; 701. Clamping seat; 702. Horizontal movement cylinder; 703. Lifting plate; 704. Vertical movement cylinder; 705. Clamping cylinder; 706. Clamping head; 801. Copper needle ejector seat; 802. Support seat; 803. Copper needle ejector cylinder; 804. Push rod; 9. Processing fixing seat pressing device; 901. Pressing seat; 902. Pressing cylinder; 903. Pressing head seat; 904. Pressing head. Detailed Implementation

[0033] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in the present application can be combined with each other.

[0034] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "bottom", "top", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] Example 1

[0036] Please refer to Figure 1The automatic wire hook stacking machine provided in this embodiment includes: a frame 1, on which a processing fixed seat station 101, a copper needle station 102, a material tray station 103 and a processing fixed seat pressing device 9 are fixed. The processing fixed seat station 101 is composed of a processing fixed seat feeding device 201, a lifting device 202 and a forking device 203. The copper needle station 102 is composed of a copper needle feeding device 301, a copper needle clamping device 302 and a copper needle ejecting device 303.

[0037] Combination Figure 2 and Figure 3 Continuing the explanation, the aforementioned tray station 103 can move back and forth between the processing fixed seat station 101 and the copper needle station 102. The tray station 103 includes: a processing fixed seat mold 104, a movable seat 105, a tray seat 106, a rotating head 107, a top cylinder 108, and a pushing device. The movable seat 105 is fixed to the frame 1 and can move back and forth via a slide rail. The tray seat 106 is fixed to the movable seat 105, and a rotating shaft 109 is mounted on the tray seat 106. One end of the rotating shaft 109 is fixed to the processing fixed seat mold 104, and the other end is fixed to the rotating head 107. A rotating rod 110 extends horizontally outward from both opposite ends of the rotating head 107. There are two top cylinders 108, each of which is opposite to a rotating rod 110. One top cylinder 108 pushes the rotating rod 110 from bottom to top, and the other top cylinder 108 presses the top rod 110 from top to bottom. The aforementioned processing fixed seat mold 104 is composed of a fixed plate 111 and a seat hole block 112. The fixed plate 111 is fixed to the rotating shaft 109. The upper end of the seat hole block 112 is machined with an arc-shaped moving groove 113, and a seat hole 114 is machined in the arc-shaped moving groove 113. The aforementioned pushing device includes a pushing cylinder 115 and a pushing block 116. The pushing block 116 is stuck in the arc-shaped moving groove 113 and is driven to move back and forth by the pushing cylinder 115, so that the processing fixed seat on the seat hole 114 can be unloaded.

[0038] Combination Figure 4 To further explain, both the aforementioned processing fixed seat feeding device 201 and the aforementioned copper needle feeding device 301 include a vibratory plate 401, and both have an output track 402 at the upper end of the vibratory plate 401. A push rod 403 is also provided on the output track 402 of the copper needle feeding device 301. The push rod 403 is driven by a cylinder to move back and forth to push the copper needle.

[0039] Combination Figure 5Continuing the explanation, the lifting device 202 is composed of a lifting cylinder 501 and a lifting seat 502. The lifting seat 502 is driven to move up and down by the lifting cylinder 501, and a seat hole with the same shape as the seat hole 114 on the upper end of the lifting seat 502 is machined. The fork device 203 is composed of a fork seat 601, a fork cylinder 602 and a fork needle head 603. The fork cylinder 602 is located on the fork seat 601 and drives the fork needle head 603 to move back and forth.

[0040] Combination Figure 6 Continuing the explanation, the aforementioned copper needle clamping device 302 comprises a clamping base 701, a horizontal moving cylinder 702, a lifting plate 703, a vertical moving cylinder 704, a clamping cylinder 705, and a clamping head 706. The clamping base 701 is driven to move horizontally by the horizontal moving cylinder 702. The vertical moving cylinder 704 is mounted on the clamping base 701 and drives the lifting plate 703 to move up and down. The clamping cylinder 705 is mounted on the lifting plate 703 and drives the clamping head 706 to move up and down. Furthermore, the copper needle is clamped by its own opening and closing. The copper needle ejector device 303 consists of a copper needle ejector seat 801, a support seat 802, and a copper needle ejector cylinder 803. The copper needle ejector cylinder 803 is horizontally mounted on the copper needle ejector seat 801. The support seat 802 is located in front of the copper needle ejector seat 801 and has an insertion hole. A push rod 804 is mounted on the cylinder shaft of the copper needle ejector cylinder 803. The push rod 804 passes horizontally through the insertion hole to push the copper needle on the clamping head 706.

[0041] Combination Figure 7 To elaborate further, the aforementioned processing fixture pressing device 9 consists of a pressing seat 901, a pressing cylinder 902, a pressing head seat 903, and a pressing head 904. The pressing cylinder 902 is mounted on the pressing seat 903, with its cylinder shaft facing vertically downwards. The pressing head seat 903 is fixed to the cylinder shaft of the pressing cylinder 902, and the pressing head 904 is located at the lower end of the pressing head seat 903.

[0042] During processing, the vibratory feeders 401 of the machining fixture feeding device 201 and the copper needle feeding device 301 are simultaneously activated for feeding. The machining fixture and the copper needles are conveyed out through the output rails 402. The machining fixture is conveyed into the seat hole of the lifting seat 502 and is lifted to the corresponding position by the lifting cylinder 501. At this time, the seat hole block 112 of the machining fixture mold 104 is opposite to the lifting seat 502. The fork cylinder 602 drives the fork needle head 603 to make the machining fixture on the lifting seat 502 enter the seat hole 114 of the seat hole block 112 of the machining fixture mold 104. At the same time, the pressing cylinder 902 drives the pressing head seat 903 to press down, so that the pressing head 904 can press the machining fixture. In this way, when the fork needle head 603 returns to its original position, the machining fixture does not... Displacement will occur, and the moving seat 105 will drive the processing fixed seat mold 104 to move to the copper needle ejector device 303. At this time, the cooperation of the horizontal moving cylinder 702, the vertical moving cylinder 704 and the clamping cylinder 705 will enable the clamping head 706 to clamp a copper needle and move it between the copper needle ejector device 303 and the processing fixed seat mold 104. Through the cooperation of the two top cylinders 108, the clamping head 706 can cooperate with the top rod 804 in three stages to insert and fix the three copper needles to the processing fixed seat. Finally, the push block 116 driven by the push cylinder 115 will unload the material to complete one processing cycle. Of course, the whole machine is controlled by the control device. At the same time, the conveying track of the copper needle station 102 is only used for one copper needle to move, and the push rod 403 pushes the row to move.

[0043] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various changes and modifications can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automatic film stacking machine with a hook frame, comprising: The frame is characterized in that it is provided with a processing fixed seat station, a copper needle station and a material tray station, the material tray station can move back and forth between the processing fixed seat station and the copper needle station, and the material tray station includes a processing fixed seat mold, the processing fixed seat mold can rotate forward and backward, and the processing fixed seat mold is provided with a seat hole with the same shape as the processing fixed seat. The machining station includes: A processing fixture feeding device, wherein the processing fixture feeding device is used to transport the processing fixture; The lifting device is used to receive the processing fixture output from the processing fixture feeding device and to lift and transport the processing fixture. A forklift device that transports the machining fixture on the lifting device into the seat hole of the machining fixture mold; The copper needle station includes: A copper needle feeding device, wherein the copper needle feeding device is used to transport copper needles; A copper needle clamping device is used to clamp the copper needles conveyed by the copper needle feeding device and convey the copper needles to the seat hole of the processing fixed seat mold. A copper needle ejector device, wherein the copper needle ejector device fixes the copper needle on the copper needle clamping device to the machining fixing seat in the seat hole.

2. The automatic film stacking machine for hook-and-loop frame according to claim 1, characterized in that: The material tray station also includes: a movable seat, a material tray seat, a rotating head, a top cylinder, and a pushing device. The movable seat is mounted on the frame and can move back and forth. The material tray seat is mounted on the movable seat and has a rotating shaft on it. One end of the rotating shaft is fixed to the processing fixed seat mold, and the other end is fixed to the rotating head. Both ends of the rotating head are equipped with a rotating rod. There are two top cylinders, each opposite a rotating rod. One top cylinder pushes the rotating rod from bottom to top, and the other top cylinder presses the rotating rod from top to bottom. The pushing device is used to unload the processing fixed seat from the processing fixed seat mold.

3. The automatic film stacking machine with hook frame according to claim 2, characterized in that: The processing fixed seat mold consists of a fixed plate and a seat hole block. The fixed plate is fixed to the rotating shaft. The upper end of the seat hole block is provided with an arc-shaped moving groove, and a seat hole is provided in the arc-shaped moving groove. The pushing device includes a pushing cylinder and a pushing block. The pushing block is stuck in the arc-shaped moving groove and is driven to move back and forth by the pushing cylinder, so that the processing fixed seat on the seat hole can be unloaded.

4. The automatic film stacking machine for hook-and-loop frame according to claim 1, characterized in that: Both the processing fixed seat feeding device and the copper needle feeding device include a vibratory plate, and both have an output track at the upper end of the vibratory plate. A push rod is also provided on the output track of the copper needle feeding device, and the push rod is driven by a cylinder to move back and forth.

5. The automatic film stacking machine for hook-and-loop frame according to claim 1, characterized in that: The lifting device consists of a lifting cylinder and a lifting seat. The lifting seat is driven to move up and down by the lifting cylinder, and a seat hole with the same shape as the seat hole on the processing fixed seat mold is provided at the upper end of the lifting seat.

6. The automatic film stacking machine for hook-and-loop frame according to claim 1, characterized in that: The forklift device consists of a forklift seat, a forklift cylinder, and a forklift head. The forklift cylinder is mounted on the forklift seat and drives the forklift head to move back and forth.

7. The automatic film stacking machine for hook-and-loop frame according to claim 1, characterized in that: The copper needle gripping device consists of a gripping seat, a horizontal moving cylinder, a lifting plate, a vertical moving cylinder, a gripping cylinder, and a gripping head. The gripping seat is driven to move horizontally by the horizontal moving cylinder. The vertical moving cylinder is located on the gripping seat and drives the lifting plate to move up and down. The gripping cylinder is located on the lifting plate and drives the gripping head to move up and down to grip the copper needle.

8. The automatic film stacking machine for hook-and-loop frame according to claim 1, characterized in that: The copper needle ejector device consists of a copper needle ejector seat, a support seat, and a copper needle ejector cylinder. The copper needle ejector cylinder is horizontally mounted on the copper needle ejector seat. The support seat is located in front of the copper needle ejector seat and has a through hole. A push rod is mounted on the cylinder shaft of the copper needle ejector cylinder, and the push rod passes horizontally through the through hole.

9. An automatic film stacking machine for hook-and-loop frame according to any one of claims 1-8, characterized in that: The automatic hook frame stacking machine also includes a processing fixed seat pressing device, which consists of a pressing seat, a pressing cylinder, a pressing head seat, and a pressing head. The pressing cylinder is mounted on the pressing seat, with its cylinder shaft facing vertically downwards. The pressing head seat is fixed to the cylinder shaft of the pressing cylinder, and the pressing head is located at the lower end of the pressing head seat.