Production jig of curved surface solar module

Abstract

The utility model relates to the technical field of production jigs, and particularly provides a production jig of a curved-surface solar module, the production jig of the curved-surface solar module has a length direction and a width direction, and the production jig of the curved-surface solar module comprises an upper pressing die, a lower pressing die and a lower pressing die which are sequentially arranged from top to bottom, the upper press-fit die is provided with a left press-fit wing plate, a press-fit dome part and a right press-fit wing plate which are sequentially arranged in the length direction; the lower press-fit die is provided with a left press-fit clamp, a press-fit curved part and a right press-fit clamp which are sequentially arranged in the length direction, and the shape of the press-fit dome part is matched with the shape of the press-fit curved part; the left pressing clamp and the right pressing clamp are both used for pressing the upper pressing die; wherein the upper pressing die is used for pressing and fixing the curved-surface solar module in the pressing curved part, so that the problem that the small-size curved-surface solar module falls off or deviates in the production process is avoided, and the production efficiency and the quality control are greatly improved.

Description

Technical Field

[0001] This application relates to the field of manufacturing fixture technology, and in particular to a manufacturing fixture for curved solar modules. Background Technology

[0002] Curved solar cell modules are composed of flexible circuit boards, monocrystalline silicon chips, and germanium material chips. They can bend with the changes in the curved surface, have good light absorption performance and adaptability, and can be widely used in many fields such as aiming devices, buildings, vehicles, and smart wearable devices.

[0003] However, in the current field of curved solar module manufacturing, the production of large curved solar panels can be efficiently assembled with the help of advanced automated fixtures. But for small-sized products, the assembly of small-sized solar panels still mostly relies on manual operation. The assembly fixtures used are rudimentary in design, only meeting basic material support requirements and lacking a fixing structure for small-sized curved solar modules. As a result, small-sized curved solar modules are prone to falling off or shifting in position during the assembly process, affecting the production efficiency of small-sized curved solar modules.

[0004] Therefore, existing technologies have defects and shortcomings, and need further improvement and development. Utility Model Content

[0005] In view of the shortcomings of the prior art, the purpose of this application is to provide a production fixture for curved solar modules, which aims to solve the problem that the existing production fixtures for curved solar modules cannot fix small-sized curved solar modules.

[0006] The technical solution adopted by this application to solve the technical problem is as follows:

[0007] A production fixture for curved solar modules, used for producing curved solar modules, the production fixture for curved solar modules has a length direction and a width direction, and includes components arranged sequentially from top to bottom:

[0008] The upper pressing mold has a left pressing wing plate, a pressing dome and a right pressing wing plate arranged sequentially along the length direction;

[0009] The lower pressing mold has a left pressing clamp, a pressing curved part, and a right pressing clamp arranged sequentially along its length. The shape of the pressing dome is adapted to the shape of the pressing curved part. Both the left and right pressing clamps are used to press the upper pressing mold.

[0010] The upper pressing mold is used to press and fix the curved solar module in the pressing curved part.

[0011] Optionally, the top of the pressed dome is provided with a plurality of pressed clearance holes along the length direction, and the plurality of pressed clearance holes are evenly spaced apart, and the pressed clearance holes are used to press the light-transmitting structure.

[0012] Optionally, some of the press-fit vent holes are arranged in an arc shape along the width direction.

[0013] Optionally, a plurality of the pressing holes are provided with fixed protrusions along the width direction, the fixed protrusions being used to press the light-transmitting structure onto the curved solar panel.

[0014] Optionally, a plurality of positioning clearance holes are provided on both sides of the pressing dome, and the plurality of positioning clearance holes are spaced apart from the plurality of pressing clearance holes.

[0015] Optionally, the two sides of the pressing curved part are provided with a plurality of positioning posts corresponding to the plurality of positioning clearance holes, and the plurality of positioning posts are used to position and fix the curved solar module on the pressing curved part.

[0016] When the upper pressing mold is used to press and fix the curved solar module to the pressing curved part, a number of the positioning posts extend from a number of the positioning clearance holes.

[0017] Optionally, both the left and right clamping clips include:

[0018] A fixed base is fixedly mounted on the lower pressing mold.

[0019] A pressure plate, which is hinged to the top of the fixed base;

[0020] The fasteners are all hinged to the fixed base and the pressure plate.

[0021] Optionally, the fastener includes:

[0022] The pressing stamp is used to press and fix the left and right pressing wing plates;

[0023] A sliding member is provided with a sliding groove, which is sleeved in the pressing stamp. The sliding groove is used to adjust the position of the pressing stamp in the left or right pressing wing plate.

[0024] Optionally, the top end of the fixed base is provided with a U-shaped groove, and the U-shaped groove is provided with a first hinge hole and a second hinge hole at intervals along the length direction;

[0025] The sliding member is provided with a third hinge hole and a fourth hinge hole at the end away from the pressing stamp;

[0026] The pressure plate has a fifth hinge hole and a sixth hinge hole at one end near the pressing stamp.

[0027] Optionally, the first hinge hole and the sixth hinge hole are riveted together by a movable block to form a first hinge point and a second hinge point, the second hinge hole and the third hinge hole are riveted together to form a third hinge point, and the fourth hinge hole and the fifth hinge hole are riveted together to form a fourth hinge point.

[0028] When the pressing plate is pressed, the movable block rotates away from the pressing stamp with the first hinge point as the rotation point, and the pressing stamp and the sliding member rotate away from the pressing stamp; the pressing stamp does not press against the left pressing wing plate or the right pressing wing plate.

[0029] When the pressing plate is lifted, the movable block rotates towards the pressing stamp with the first hinge point as the rotation point, and the pressing stamp and the sliding member rotate towards the pressing stamp; the pressing stamp presses against the left pressing wing plate or the right pressing wing plate.

[0030] Compared with the prior art, this application provides a production fixture for curved solar modules. The production fixture for curved solar modules has a structure that adapts the pressing dome and the pressing curve to ensure that the curved solar modules can be stably positioned in the fixture, thereby avoiding the problem of small-sized curved solar modules falling off or shifting in position during the production process, and greatly improving production efficiency and quality control. Attached Figure Description

[0031] Figure 1 This is a front view of the production fixture for the curved solar module provided in this application;

[0032] Figure 2 This is a three-dimensional exploded structural diagram of the production fixture for the curved solar module provided in this application;

[0033] Figure 3 This is another perspective three-dimensional exploded structural diagram of the production fixture for the curved solar module provided in this application;

[0034] Figure 4 This is a three-dimensional structural diagram of the left pressing clamp of the production jig for the curved solar module provided in this application;

[0035] Figure 5 This is a three-dimensional exploded view of the left clamping structure of the production fixture for the curved solar module provided in this application.

[0036] Explanation of reference numerals in the attached figures:

[0037] 10. Production jig for curved solar modules; 11. Upper pressing mold; 111. Left pressing wing plate; 112. Pressing dome; 1121. Pressing clearance hole; 1122. Fixing protrusion; 1123. Positioning clearance hole; 1124. Positioning post; 113. Right pressing wing plate; 12. Lower pressing mold; 121. Left pressing clamp; 122. Pressing curved part; 123. Right pressing clamp; 124. Fixing base; 1241. U-shaped groove; 1242. First hinge 1243. Second hinge hole; 125. Pressing plate; 126. Fixing component; 1261. Pressing stamp; 1262. Sliding component; 1263. Sliding through groove; 1264. Third hinge hole; 1265. Fourth hinge hole; 1266. Fifth hinge hole; 1267. Sixth hinge hole; 1268. First hinge point; 1269. Second hinge point; 1270. Third hinge point; 1271. Fourth hinge point; 1272. Movable block. Detailed Implementation

[0038] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0039] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0040] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0041] Please refer to the following: Figures 1 to 3 The first embodiment of this application provides a production fixture 10 for curved solar modules. The curved solar modules produced by this fixture 10 are small-sized and mounted on a sight, providing power to the sight. First, the operator places the curved solar module in the production fixture 10. The fixture 10 uses an upper pressing mold 11 and a lower pressing mold 12 to press and fix the module. The upper pressing mold 11 consists of a left pressing wing 111, a pressing dome 112, and a right pressing wing 113, arranged sequentially along the length direction, providing uniform pressing force on the module surface. The lower pressing mold 12 consists of a left pressing clamp 121, a pressing curved part 122, and a right pressing clamp 123. The shape of the pressing curved part 122 is adapted to the pressing dome 112, achieving pressing and fixing of the curved solar module during the production process. To ensure stable pressing of the light-transmitting structure, a plurality of pressing clearance holes 1121 are provided at the top of the pressing dome 112. These holes 1121 are evenly spaced along the length direction to prevent uneven pressure on the light-transmitting structure, thus preventing breakage or deformation. Specifically, the light-transmitting structure includes, but is not limited to, thin-film circuits, transparent glass, monocrystalline silicon, or germanium materials. Furthermore, a fixing protrusion 1122 is provided at the opening of the pressing clearance holes 1121 to firmly press the light-transmitting structure onto the curved solar module, ensuring its stability. The design of the production fixture 10 for the curved solar module also includes the cooperation of positioning posts 1124 and positioning clearance holes 1123. Several positioning posts 1124 are provided on both sides of the pressing curved section 122. These positioning posts 1124 correspond one-to-one with the positioning clearance holes 1123. When the upper pressing mold 11 presses the curved solar module, the positioning posts 1124 extend through the positioning clearance holes 1123, accurately positioning the curved solar module on the pressing curved section 122, thereby ensuring that the module will not shift or fall off during the pressing process. In addition, both the left pressing clamp 121 and the right pressing clamp 123 include a fixed base 124, a pressure plate 125, and a fixing member 126. The pressure plate 125 is hinged to the top of the fixed base 124 and is hinged to the fixed base 124 and the pressure plate 125 through the fixing member 126, which can adjust the pressing position. When the pressing plate 125 is lifted, the movable block 1272 rotates towards the pressing stamp 1261 with the first hinge point 1268 as the rotation point. The pressing stamp 1261 and the sliding member 1262 rotate towards the pressing stamp 1261, thereby achieving the pressing and fixing of the left pressing wing plate 111 or the right pressing wing plate 113. This allows the production fixture 10 for curved solar modules to adapt to curved solar modules of different sizes, improving the flexibility and efficiency of the production line.

[0042] Please refer to the following: Figures 1 to 2 In some embodiments, the production jig 10 for the curved solar module has a length direction and a width direction. The production jig 10 for the curved solar module includes an upper pressing mold 11 and a lower pressing mold 12 arranged sequentially from top to bottom. The upper pressing mold 11 has a left pressing wing plate 111, a pressing dome 112, and a right pressing wing plate 113 arranged sequentially along the length direction. The lower pressing mold 12 has a left pressing clamp 121, a pressing curved part 122, and a right pressing clamp 123 arranged sequentially along the length direction. The shape of the pressing dome 112 is similar to... The shape of the pressing curved part 122 is adapted to the shape; the left pressing clamp 121 and the right pressing clamp 123 are both used to press the upper pressing mold 11; wherein, the upper pressing mold 11 is used to press and fix the curved solar module in the pressing curved part 122, and by setting the pressing dome 112 adapted to the pressing curved part 122, it is ensured that the curved solar module can be stably positioned in the fixture, thereby avoiding the problem of small-sized curved solar modules falling off or shifting in position during the production process, and greatly improving production efficiency and quality control.

[0043] Please refer to the following: Figures 1 to 2 In some embodiments, the top end of the pressing dome 112 is provided with a plurality of pressing clearance holes 1121 along the length direction. The plurality of pressing clearance holes 1121 are evenly spaced. The pressing clearance holes 1121 are used to press the light-transmitting structure, thereby ensuring that the light-transmitting structure is subjected to uniform force during the pressing process, and avoiding the glass from being subjected to excessive pressure and causing it to crack or deform.

[0044] Please refer to the following: Figures 1 to 3 In some embodiments, the cross-section of several of the pressing holes 1121 along the width direction is arc-shaped, which helps the light-transmitting structure to fit more tightly with the curved solar module and avoids stress concentration caused by shape mismatch during pressing.

[0045] Please refer to the following: Figure 2 In some embodiments, a plurality of the pressing holes 1121 are provided with fixing protrusions 1122 along the width direction. The fixing protrusions 1122 are used to press the light-transmitting structure onto the curved solar panel, thereby enabling the light-transmitting structure to be effectively positioned and fixed during the pressing process, preventing the glass from shifting or sliding during pressing.

[0046] Please refer to the following: Figures 1 to 3 In some embodiments, a plurality of positioning clearance holes 1123 are provided on both sides of the pressing dome 112. The plurality of positioning clearance holes 1123 are spaced apart from the plurality of pressing clearance holes 1121, thereby making the fit between the pressing dome 112 and the positioning post 1124 more precise and ensuring the stable positioning of the curved solar module during the pressing process.

[0047] Please refer to the following: Figure 3 In some embodiments, the two sides of the pressing curved section 122 are provided with a plurality of positioning posts 1124 corresponding to a plurality of positioning clearance holes 1123. The plurality of positioning posts 1124 are used to position and fix the curved solar module on the pressing curved section 122. When the upper pressing mold 11 is used to press and fix the curved solar module on the pressing curved section 122, the plurality of positioning posts 1124 extend from the plurality of positioning clearance holes 1123, thereby effectively fixing the curved solar module in the pressing curved section 122 and preventing the module from shifting.

[0048] Please refer to the following: Figures 4 to 5 In some embodiments, both the left pressing clamp 121 and the right pressing clamp 123 include a fixed base 124, a pressing plate 125, and a fixing member 126. The fixed base 124 is fixedly mounted on the lower pressing mold 12. The pressing plate 125 is hinged to the top of the fixed base 124. The fixing member 126 is hinged to both the fixed base 124 and the pressing plate 125, thereby simplifying the pressing operation. The pressing plate 125 is hinged to the fixed base 124 and can be flexibly adjusted, making it more convenient for the fixture to press modules of different sizes.

[0049] Please refer to the following: Figures 4 to 5 In some embodiments, the fixing member 126 includes a pressing stamp 1261 and a sliding member 1262. The pressing stamp 1261 is used to press and fix the left pressing wing plate 111 and the right pressing wing plate 113. The sliding member 1262 is provided with a sliding groove 1263, which is sleeved in the pressing stamp 1261. The sliding groove 1263 is used to adjust the position of the pressing stamp 1261 pressed and fixed in the left pressing wing plate 111 or the right pressing wing plate 113, thereby providing a precise adjustment function, solving the problem of inaccurate pressing position, and improving production accuracy.

[0050] Please refer to the following: Figures 4 to 5 In some embodiments, the top end of the fixed base 124 is provided with a U-shaped groove 1241, and the U-shaped groove 1241 is provided with a first hinge hole 1242 and a second hinge hole 1243 spaced apart along its length; the end of the sliding member 1262 away from the pressing stamp 1261 is provided with a third hinge hole 1264 and a fourth hinge hole 1265; the end of the pressing plate 125 near the pressing stamp 1261 is provided with a fifth hinge hole 1266 and a sixth hinge hole 1267, thereby ensuring the stability of the sliding member 1262 and the pressing stamp 1261, and increasing the adjustment capability and accuracy during the pressing process.

[0051] Please refer to the following: Figures 4 to 5In some embodiments, the first hinge hole 1242 and the sixth hinge hole 1267 are riveted together by the movable block 1272 to form a first hinge point 1268 and a second hinge point 1269; the second hinge hole 1243 and the third hinge hole 1264 are riveted together to form a third hinge point 1270; and the fourth hinge hole 1265 and the fifth hinge hole 1266 are riveted together to form a fourth hinge point 1271. When the pressing plate 125 is pressed, with the first hinge point 1268 as the rotation point, the movable block 1272 rotates in a direction away from the pressing stamp 1261, and the pressing stamp 1261 and the sliding member 1262 rotate in a direction away from the pressing stamp 1261. The pressing stamp 1261 does not press against the left pressing wing plate 111 or the right pressing wing plate. 113; When the pressing plate 125 is lifted, the movable block 1272 rotates towards the pressing stamp 1261 with the first hinge point 1268 as the rotation point. The pressing stamp 1261 and the sliding member 1262 rotate towards the pressing stamp 1261. The pressing stamp 1261 presses against the left pressing wing plate 111 or the right pressing wing plate 113. Through the setting of multiple hinge points, the cooperation between the pressing stamp 1261 and the pressing plate 125 is more precise and stable. When the pressing plate 125 is pressed, the rotation of the movable block 1272 and the pressing stamp 1261 can ensure the stable pressing of the pressing wing plate, further ensuring the controllability and flexibility of the pressing process, and avoiding the uneven or unstable pressing situation that occurs in the traditional pressing method.

[0052] In summary, this application provides a production fixture for curved solar modules. The fixture has a length direction and a width direction, and includes, from top to bottom, an upper pressing mold with a left pressing wing, a pressing dome, and a right pressing wing arranged sequentially along the length direction; and a lower pressing mold with a left pressing clamp, a pressing curved part, and a right pressing clamp arranged sequentially along the length direction. The shape of the pressing dome is adapted to the shape of the pressing curved part. Both the left and right pressing clamps are used to press the upper pressing mold. The upper pressing mold is used to press and fix the curved solar module in the pressing curved part. By setting a structure where the pressing dome and the pressing curved part are adapted, the curved solar module can be stably positioned in the fixture, thereby avoiding the problem of small-sized curved solar modules falling off or shifting in position during production, greatly improving production efficiency and quality control.

[0053] It should be understood that the application of this application is not limited to the examples above. Those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A production fixture for curved solar modules, used for producing curved solar modules, wherein the production fixture for curved solar modules has a length direction and a width direction, characterized in that, The production fixture for the curved solar module includes the following components arranged from top to bottom: The upper pressing mold has a left pressing wing plate, a pressing dome and a right pressing wing plate arranged sequentially along the length direction; The lower pressing mold has a left pressing clamp, a pressing curved part, and a right pressing clamp arranged sequentially along its length. The shape of the pressing dome is adapted to the shape of the pressing curved part. Both the left and right pressing clamps are used to press the upper pressing mold. The upper pressing mold is used to press and fix the curved solar module in the pressing curved part.

2. The production fixture for curved solar modules according to claim 1, characterized in that, The top of the pressed dome is provided with a plurality of pressed clearance holes along the length direction. The plurality of pressed clearance holes are evenly spaced and are used to press the light-transmitting structure.

3. The production fixture for curved solar modules according to claim 2, characterized in that, The cross-section of several of the aforementioned press-fit vent holes is arc-shaped along the width direction.

4. The production fixture for curved solar modules according to claim 2, characterized in that, Several of the pressing holes are provided with fixed protrusions along the width direction, and the fixed protrusions are used to press the light-transmitting structure onto the curved solar panel.

5. The production fixture for curved solar modules according to claim 4, characterized in that, Both sides of the pressing dome are provided with a number of positioning clearance holes, and the number of positioning clearance holes are spaced apart from the number of pressing clearance holes.

6. The production fixture for curved solar modules according to claim 5, characterized in that, The two sides of the pressing curved part are provided with a number of positioning posts that correspond one-to-one with the number of positioning clearance holes. The number of positioning posts are used to position and fix the curved solar module on the pressing curved part. When the upper pressing mold is used to press and fix the curved solar module to the pressing curved part, a number of the positioning posts extend from a number of the positioning clearance holes.

7. The production fixture for curved solar modules according to claim 1, characterized in that, Both the left and right clamping clips include: A fixed base is fixedly mounted on the lower pressing mold. A pressure plate, which is hinged to the top of the fixed base; The fasteners are all hinged to the fixed base and the pressure plate.

8. The production fixture for curved solar modules according to claim 7, characterized in that, The fastener includes: The pressing stamp is used to press and fix the left and right pressing wing plates; A sliding member is provided with a sliding groove, which is sleeved in the pressing stamp. The sliding groove is used to adjust the position of the pressing stamp in the left or right pressing wing plate.

9. The production fixture for curved solar modules according to claim 8, characterized in that, The top of the fixed base is provided with a U-shaped groove, and the U-shaped groove is provided with a first hinge hole and a second hinge hole at intervals along the length direction. The sliding member is provided with a third hinge hole and a fourth hinge hole at the end away from the pressing stamp; The pressure plate has a fifth hinge hole and a sixth hinge hole at one end near the pressing stamp.

10. The production fixture for curved solar modules according to claim 9, characterized in that, The first hinge hole and the sixth hinge hole are riveted together by a movable block to form a first hinge point and a second hinge point; the second hinge hole and the third hinge hole are riveted together to form a third hinge point; and the fourth hinge hole and the fifth hinge hole are riveted together to form a fourth hinge point. When the pressing plate is pressed, the movable block rotates away from the pressing stamp with the first hinge point as the rotation point, and the pressing stamp and the sliding member rotate away from the pressing stamp; the pressing stamp does not press against the left pressing wing plate or the right pressing wing plate. When the pressing plate is lifted, the movable block rotates towards the pressing stamp with the first hinge point as the rotation point, and the pressing stamp and the sliding member rotate towards the pressing stamp; the pressing stamp presses against the left pressing wing plate or the right pressing wing plate.

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