Film pasting and repairing equipment
By designing an automated film-peeling and film-applying mechanism, the problem of poor reflective film adhesion in photovoltaic equipment production was solved, improving production efficiency and protecting the equipment.
Patent Information
- Application Number
- CN202422955698.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In photovoltaic equipment manufacturing, poor adhesion of reflective film requires manual removal and re-application, which is inefficient and may damage the backsheet.
A film-applying repair device was designed, comprising a film-tearing mechanism and a film-applying mechanism, which realizes the replacement of film strips through an automated film-tearing and film-applying process.
It improves the efficiency of photovoltaic equipment production, avoids damage caused by manual operation, and enhances the level of automation in production.
Smart Images

Figure CN223515247U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of photovoltaic device manufacturing, in particular to a film pasting and repairing device. BACKGROUND
[0002] In the production and manufacturing process of photovoltaic devices, a reflective film is usually attached to the back plate of the photovoltaic device to increase the reflection structure in the blank area not covered by the cell piece, so as to reflect the light on the adjacent cell piece through the reflective film, increase the secondary absorption of the cell piece to the light, and thus improve the power generation efficiency of the photovoltaic module. In the related art, the reflective film may be attached poorly, and the poorly attached reflective film needs to be manually torn and peeled from the back plate, and then the back plate is manually transported to the film pasting loading position to wait for re-pasting. The efficiency is low, and the surface of the back plate may be damaged. CONTENT OF THE UTILITY MODEL
[0003] Therefore, the present application provides a film pasting and repairing device which can realize film tearing and film pasting of the material.
[0004] An embodiment of the present application provides a film pasting and repairing device. The film pasting and repairing device comprises a rack, a material loading table, a film tearing mechanism and a film pasting mechanism. The rack has an inlet and an outlet. The inlet and the outlet are distributed along a first direction. The material loading table is arranged on the rack, and the material loading table is configured to carry the material along a second direction. The film tearing mechanism is arranged on the rack and is distributed above the material loading table along the second direction. The film tearing mechanism is configured to clamp the film strip of the material and move relative to the material to tear off the film strip of the material. The film pasting mechanism is arranged on the rack and is distributed above the material loading table along the second direction. The film pasting mechanism is configured to move relative to the material loading table along the first direction and / or along a third direction and paste the film strip to the material along the corresponding direction. The first direction, the second direction and the third direction intersect with each other.
[0005] In some embodiments of the present application, the film pasting and repairing device further comprises a transverse moving assembly. The transverse moving assembly is arranged on the rack. The film tearing mechanism is arranged on the transverse moving assembly. The transverse moving assembly is configured to drive the film tearing mechanism to move along the third direction.
[0006] In some embodiments of the present application, the transverse moving assembly comprises a transverse moving guide rail, a first transverse moving driving member and a second transverse moving driving member. The transverse moving guide rail is mounted to the rack. The first transverse moving driving member and the film tearing mechanism are connected, and the first transverse moving driving member is configured to drive the film tearing mechanism to be slidingly connected with the transverse moving guide rail. The second transverse moving driving member and the film pasting mechanism are connected, and the second transverse moving driving member is configured to drive the film pasting mechanism to be slidingly connected with the transverse moving guide rail.
[0007] In some embodiments of the present application, the film tearing mechanism includes a film tearing gripper and a film tearing rotator. The film tearing gripper is configured to grip the film strip of the material. The film tearing gripper is disposed on the film tearing rotator. The film tearing rotator is movably connected to the frame along a third direction. The film tearing rotator is configured to drive the film tearing gripper to rotate relative to the material loading table, and the rotation axis of the film tearing gripper is parallel to the second direction.
[0008] In some embodiments of the present application, the film tearing mechanism includes a film tearing gripper and a film tearing lifter. The film tearing gripper is configured to grip the film strip of the material. The film tearing gripper is disposed on the film tearing lifter. The film tearing lifter is configured to drive the film tearing gripper to move along the second direction relative to the material loading table.
[0009] In some embodiments of the present application, the film tearing mechanism includes a film tearing gripper and a waste box. The film tearing gripper is configured to grip the film strip of the material. The waste box is disposed on the frame and located between the film tearing gripper and the material loading table along the second direction. The waste box is configured to accommodate the film strip of the material torn by the film tearing gripper.
[0010] In some embodiments of the present application, the film pasting mechanism includes a film pasting support, a first film pasting assembly, a second film pasting assembly, and a longitudinal shifting assembly. The film pasting support is movably disposed on the frame and configured to move along a third direction relative to the material loading table. The first film pasting assembly and the second film pasting assembly are movably disposed on the film pasting support. The first film pasting assembly is configured to paste the film strip to the material along a first direction. The second film pasting assembly is configured to paste the film strip to the material along the third direction. The longitudinal shifting assembly is connected to the first film pasting assembly and configured to drive the first film pasting assembly to move along the third direction. The longitudinal shifting assembly is connected to the second film pasting assembly and configured to drive the second film pasting assembly to move along the third direction.
[0011] In some embodiments of the present application, the first film pasting assembly includes a first film pasting head and a first film pasting lifter. The first film pasting head is configured to paste the film strip to the material along the first direction. The first film pasting head is disposed on the first film pasting lifter. The first film pasting lifter is configured to drive the first film pasting head to move along the second direction relative to the material loading table. The second film pasting assembly includes a second film pasting head and a second film pasting lifter. The second film pasting head is configured to paste the film strip to the material along the third direction. The second film pasting head is disposed on the second film pasting lifter. The second film pasting lifter is configured to drive the second film pasting head to move along the second direction relative to the material loading table.
[0012] In some embodiments of the present application, the film pasting repair device further includes a material guiding roller. The material guiding roller is provided in plurality. The material guiding roller is provided on each of the opposite sides of the material loading table along the first direction. Each of the material guiding rollers is spaced apart from the material loading table.
[0013] In some embodiments of the present application, the film repairing device further comprises a shaping mechanism. The shaping mechanism comprises a first shaping head and a second shaping head. The first shaping head is provided with a plurality of. The opposite sides of the loading table along the first direction are each provided with a first shaping head, and the first shaping heads located on the opposite sides of the loading table along the first direction are configured to approach each other to respectively abut the material. The second shaping head is provided with a plurality of. The opposite sides of the loading table along the third direction are each provided with a second shaping head. And the second shaping heads located on the opposite sides of the loading table along the third direction are configured to approach each other to respectively abut the material.
[0014] In the present application, the material enters from the feed port of the rack and exits from the discharge port of the rack, so that the material can move along the first direction and be placed on the loading table along the second direction. The film tearing mechanism is spaced apart from the loading table along the second direction, so that the material can pass between the loading table and the film tearing mechanism when moving along the first direction. In this process, the film tearing mechanism can clamp the film of the material to facilitate tearing off the film. The film tearing mechanism can actively move relative to the loading table, or can be fixed relative to the loading table and move the material, so that the film tearing mechanism moves relative to the material to tear off the film. And the film sticking mechanism is spaced apart from the loading table along the second direction, so that the material is placed on the loading table between the loading table and the film sticking mechanism, thereby realizing the film sticking operation on the material by moving the film sticking mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be considered as limiting the scope.
[0016] Figure 1 The structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure.
[0017] Figure 2 The structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure. Figure 1 The structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure.
[0018] Figure 3 The structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure. Figure 2 The structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure.
[0019] Figure 4 The structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure. Figure 2 The enlarged view of part A in the structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure.
[0020] Figure 5 The structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure. Figure 2 The structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure.
[0021] Figure 6 The structural schematic diagram of the film repairing device provided in an embodiment of the present application is shown in the figure. Figure 2Another perspective view of the structure of the film pasting mechanism and the partial horizontal moving assembly;
[0022] Figure 7 The structure of the material provided for an embodiment of the present application is shown in the schematic diagram.
[0023] Explanation of main element symbols:
[0024] 100, film pasting and repairing equipment;
[0025] 10, rack; 11, feeding port; 12, discharging port; 20, material loading table;
[0026] 30, film tearing mechanism; 31, film tearing clamping jaw; 32, film tearing fixing seat; 33, film tearing rotating piece; 34, film tearing lifting piece; 35, waste box;
[0027] 40, film pasting mechanism; 41, film pasting support; 42, first film pasting assembly; 421, first film pasting head; 422, first film pasting lifting piece; 423, first film pasting fixing seat; 424, first unwinding piece; 43, second film pasting assembly; 431, second film pasting head; 432, second film pasting lifting piece; 433, second film pasting fixing seat; 434, second unwinding piece; 44, longitudinal moving assembly; 441, longitudinal moving guide rail; 442, first longitudinal moving driving piece; 443, second longitudinal moving driving piece;
[0028] 50, horizontal moving assembly; 51, horizontal moving guide rail; 52, first horizontal moving driving piece; 53, second horizontal moving driving piece;
[0029] 60, material guiding roller; 70, shaping mechanism; 71, first shaping head; 72, second shaping head; 80, shaping lifting piece;
[0030] 200, material; 201, back plate; 202, battery piece; 203, film belt;
[0031] X, first direction; Z, second direction; Y, third direction. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
[0034] The terms "first", "second", "third", etc. are used only for descriptive purposes and are not to be construed as implying or implying relative importance.
[0035] The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0036] Embodiments of the present application provide a film pasting and repairing device. The film pasting and repairing device includes a rack, a material loading table, a film tearing mechanism and a film pasting mechanism. The rack has an inlet and an outlet. The inlet and the outlet are distributed along a first direction. The material loading table is arranged on the rack and is configured to carry materials along a second direction. The film tearing mechanism is arranged on the rack and is spaced apart above the material loading table along the second direction. The film tearing mechanism is configured to clamp a film strip of the material and move relative to the material to tear off the film strip of the material. The film pasting mechanism is arranged on the rack and is spaced apart above the material loading table along the second direction. The film pasting mechanism is configured to move relative to the material loading table along the first direction and / or along a third direction and paste a film strip to the material along the corresponding direction. The first direction, the second direction and the third direction intersect with each other. Wherein the definitions of "first direction", "second direction" and "third direction" are for the convenience of describing the relative positional relationship of the relevant structures, and do not mean that "first direction", "second direction" and "third direction" need to rely on the relevant structures involved in the above definition.
[0037] The materials enter the rack from the inlet and exit the rack from the outlet, so the materials can move along the first direction and be placed on the material loading table along the second direction. The film tearing mechanism is spaced apart from the material loading table along the second direction, so that the materials can pass between the material loading table and the film tearing mechanism when the materials move along the first direction. In this process, the film tearing mechanism can clamp the film strip of the material to facilitate tearing off the film strip. The film tearing mechanism can actively move relative to the material loading table, or can be fixed relative to the material loading table and move the material, so that the film tearing mechanism moves relative to the material to tear off the film strip. And the film pasting mechanism is spaced apart from the material loading table along the second direction, so that the materials are placed on the material loading table between the material loading table and the film pasting mechanism, thereby achieving the film strip pasting operation on the materials by moving the film pasting mechanism.
[0038] Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
[0039] Referring to Figure 1 and Figure 2 , an embodiment of the present application provides a film pasting and repairing device 100. The film pasting and repairing device 100 is used for tearing off a film strip and pasting a film strip to a material 200. For example, the film pasting and repairing device 100 can automatically tear off a poorly pasted film strip from the material 200 and re-paste a film strip.
[0040] Referring to Figure 2and Figure 7 In some embodiments, the material 200 is a photovoltaic panel. The photovoltaic panel is used to absorb light energy for photovoltaic power generation.
[0041] It can be understood that, in some embodiments, the material 200 includes a backboard 201, a cell 202, and a film strip 203. The backboard 201 is provided with a plurality of cells 202 on one side, and the cells 202 are arranged at intervals. The other side of the backboard 201 is attached with the film strip 203, and the film strip 203 is arranged at a position corresponding to the position between adjacent cells 202, so as to reflect light. The film strip 203 is generally in a strip shape, and is attached in a transverse direction and in a longitudinal direction.
[0042] Referring to Figure 1 and Figure 2 In some embodiments, the film pasting and repairing device 100 includes a rack 10, a material loading table 20, a film tearing mechanism 30, and a film pasting mechanism 40. The material loading table 20, the film tearing mechanism 30, and the film pasting mechanism 40 are all arranged in the rack 10. The material loading table 20 is used to carry the material 200. The film tearing mechanism 30 is used to tear the film of the material 200. The film pasting mechanism 40 is used to paste the film strip of the material 200.
[0043] In some embodiments, the rack 10 has an inlet 11 and an outlet 12. The inlet 11 and the outlet 12 are distributed along a first direction X. The inlet 11 is used to allow the material 200 that needs to have the film strip torn and the film strip pasted to enter, and the outlet 12 is used to allow the material 200 after the film strip is torn and the film strip is pasted to exit.
[0044] In some embodiments, the material loading table 20 is configured to carry the material 200 along a second direction Z. The film tearing mechanism 30 is arranged at intervals above the material loading table 20 along the second direction Z. The film tearing mechanism 30 is configured to clamp the film strip of the material 200 and move relative to the material 200 to tear the film strip of the material 200. The film pasting mechanism 40 is arranged in the rack 10 and is arranged at intervals above the material loading table 20 along the second direction Z. The film pasting mechanism 40 is configured to move relative to the material loading table 20 along a first direction X and / or a third direction Y and paste the film strip of the material 200 along the corresponding direction. The first direction X, the second direction Z, and the third direction Y intersect with each other.
[0045] The material 200 enters the machine frame 10 from the material inlet 11 and exits the machine frame 10 from the material outlet 12, so that the material 200 can move along the first direction X and be placed on the material table 20 along the second direction Z. The film tearing mechanism 30 is arranged along the second direction Z and spaced from the material table 20, so that the material 200 can pass between the material table 20 and the film tearing mechanism 30 when the material 200 moves along the first direction X. In this process, the film tearing mechanism 30 can clamp the film strip of the material 200 to facilitate tearing off the film. The film tearing mechanism 30 can be actively moved relative to the material table 20, or can be fixed relative to the material table 20 and move the material 200, so that the film tearing mechanism 30 moves relative to the material 200 to tear off the film strip. In addition, the film pasting mechanism 40 is arranged along the second direction Z and spaced from the material table 20, so that the material 200 is placed between the material table 20 and the film pasting mechanism 40 when the material 200 is placed on the material table 20. Thus, by moving the film pasting mechanism 40, the film pasting operation on the material 200 can be realized.
[0046] It can be understood that, in some embodiments, the first direction X, the second direction Z and the third direction Y are perpendicular to each other in pairs. Among them, the second direction Z is parallel to the direction of gravity when the film pasting and repairing device 100 is working.
[0047] In some embodiments, the film tearing mechanism 30 can clamp the raised part of the film strip, so as to tear off the film strip. Among them, the raised part of the film strip can be automatically raised due to poor adhesion, or can be raised by manually or other equipment tearing the film strip step by step.
[0048] In some embodiments, the film pasting and repairing device 100 further comprises a transverse moving assembly 50. The transverse moving assembly 50 is arranged on the machine frame 10. The film tearing mechanism 30 is arranged on the transverse moving assembly 50. The transverse moving assembly 50 is configured to drive the film tearing mechanism 30 to move along the third direction Y.
[0049] After the film tearing mechanism 30 clamps the film strip of the material 200, the transverse moving assembly 50 drives the film tearing mechanism 30 to move along the third direction Y, so that the film tearing mechanism 30 moves relative to the material 200 along the third direction Y, facilitating tearing off the film strip pasted along the third direction Y. After the film tearing mechanism clamps the film strip of the material 200, the material 200 moves along the first direction X, so that the film tearing mechanism 30 moves relative to the material 200 along the first direction X, facilitating tearing off the film strip pasted along the first direction X.
[0050] Referring to Figure 2 , Figure 4 and Figure 5In some embodiments, the horizontal moving assembly 50 comprises a horizontal moving rail 51, a first horizontal moving drive 52 and a second horizontal moving drive 53. The horizontal moving rail 51 is mounted to the rack 10. The first horizontal moving drive 52 is connected with the film tearing mechanism 30 and is configured to drive the film tearing mechanism 30 to slide with the horizontal moving rail 51. The second horizontal moving drive 53 is connected with the film pasting mechanism 40 and is configured to drive the film pasting mechanism 40 to slide with the horizontal moving rail 51. The film tearing mechanism 30 and the film pasting mechanism 40 slide in the same horizontal moving rail 51.
[0051] By setting the first horizontal moving drive 52 and the second horizontal moving drive 53, the film tearing mechanism 30 and the film pasting mechanism 40 can be controlled to slide along the horizontal moving rail 51 respectively, so as to make the film tearing operation of the film tearing mechanism 30 and the film pasting operation of the film pasting mechanism 40 relatively independent, which is beneficial to reduce the possibility of operation failure caused by the interference between the film tearing mechanism 30 and the film pasting mechanism 40. In addition, the film tearing mechanism 30 and the film pasting mechanism 40 move along the third direction Y through the horizontal moving rail 51, which is beneficial to save the space occupation of the structure for guiding the movement of the film tearing mechanism 30 and the film pasting mechanism 40 along the third direction Y, and improve the space utilization. On the other hand, the film tearing mechanism 30 and the film pasting mechanism 40 can move along the third direction Y along the same standard, so as to improve the consistency of the operation position when replacing the film strip of the same area of the material 200.
[0052] In other embodiments, the first horizontal moving drive 52 can be a telescopic air cylinder or a telescopic motor, and the second horizontal moving drive 53 can also be a telescopic air cylinder or a telescopic motor.
[0053] In some embodiments, the first horizontal moving drive 52 drives the film tearing mechanism 30 to move through gear and rack cooperation. The rack is arranged on the rack 10, and the first horizontal moving drive 52 is fixedly arranged on the film tearing mechanism 30 and drives the gear engaged with the rack to rotate, so as to move the film tearing mechanism 30. The second horizontal moving drive 53 drives the film pasting mechanism 40 to move through gear and rack cooperation. The rack is arranged on the rack 10, and the second horizontal moving drive 53 is fixedly arranged on the film pasting mechanism 40 and drives the gear engaged with the rack to rotate, so as to move the film pasting mechanism 40. It can be understood that in some embodiments, the first horizontal moving drive 52 and the second horizontal moving drive 53 can be cooperated with the same rack, so as to save the space occupation.
[0054] Referring to Figure 2 and Figure 4 In some embodiments, the film tearing mechanism 30 comprises a film tearing gripper 31. The film tearing gripper 31 clamps the film strip of the material 200 and tears the film strip by moving relative to the material 200. It can be understood that in some embodiments, the film tearing gripper 31 is controlled to open and close by an air cylinder or a motor.
[0055] In some embodiments, the film tearing mechanism 30 further comprises a film tearing fixing base 32. The film tearing gripper 31 is arranged on the film tearing fixing base 32. The film tearing fixing base 32 is arranged on the horizontal moving assembly 50, so as to facilitate the film tearing gripper 31 to move along the third direction Y. In some embodiments, the film tearing fixing base 32 is arranged on the horizontal moving guide rail 51.
[0056] In some embodiments, the film tearing mechanism 30 further comprises a film tearing rotating member 33. The film tearing gripper 31 is arranged on the film tearing rotating member 33. The film tearing rotating member 33 is movably connected to the rack 10 along the third direction Y. The film tearing rotating member 33 is configured to drive the film tearing gripper 31 to rotate relative to the material loading table 20, and the rotation axis of the film tearing gripper 31 is parallel to the second direction Z. For example, the film tearing rotating member 33 can be a rotating motor or the like. It can be understood that, in some embodiments, the film tearing rotating member 33 is connected to the horizontal moving assembly 50 through the film tearing fixing base 32.
[0057] Before the film tearing gripper 31 clamps the film strip of the material 200, the film tearing gripper 31 is driven to rotate by the film tearing rotating member 33, so as to change the orientation of the film tearing gripper 31. According to the different film strips attached along the first direction X or the third direction Y, the film tearing gripper 31 is facilitated to clamp the film strip of the corresponding attachment direction, so as to tear the film strip along the corresponding direction.
[0058] In some embodiments, the film tearing mechanism 30 further comprises a film tearing lifting member 34. The film tearing gripper 31 is arranged on the film tearing lifting member 34. The film tearing lifting member 34 is configured to drive the film tearing gripper 31 to move relative to the material loading table 20 along the second direction Z. For example, the film tearing lifting member 34 can be a pneumatic cylinder or a motor or the like.
[0059] The film tearing lifting member 34 is arranged to drive the film tearing gripper 31 to move, so as to make the film tearing gripper 31 approach or move away from the material loading table 20 along the second direction Z. For example, when the film tearing gripper 31 clamps the film strip of the material 200, the film tearing gripper 31 is made to approach the material loading table 20 and the material 200, so as to facilitate the film tearing gripper 31 to accurately and stably clamp the film strip. When the material 200 moves relative to the film tearing gripper 31, the film tearing gripper 31 is made to move away from the material loading table 20 and the material 200, so as to facilitate the film tearing gripper 31 to reduce the interference to the movement of the material 200.
[0060] It can be understood that, in some embodiments, the film tearing lifting member 34 is fixed to the film tearing fixing base 32, and the film tearing gripper 31 is fixed to the film tearing lifting member 34 through the film tearing rotating member 33. In other embodiments, at least one of the film tearing rotating member 33 and the film tearing lifting member 34 can be arranged between the film tearing fixing base 32 and the horizontal moving guide rail 51.
[0061] In some embodiments, the film tearing mechanism 30 further comprises a waste box 35. The waste box 35 is disposed on the frame 10 and is located between the film tearing gripper 31 and the material loading table 20 along the second direction Z. The waste box 35 is configured to accommodate the film strip torn by the film tearing gripper 31 from the material 200.
[0062] The film tearing gripper 31 clamps the film strip of the material 200 and tears the film strip by moving relative to the material 200. The waste box 35 is disposed between the film tearing gripper 31 and the material loading table 20, so that the film strip torn by the film tearing gripper 31 is placed in the waste box 35, thereby enabling the film tearing gripper 31 to be reused to tear a new film strip, which is conducive to improving the efficiency of the film tearing operation.
[0063] It can be understood that, in some embodiments, "the waste box 35 is located between the film tearing gripper 31 and the material loading table 20 along the second direction Z" can be understood as, along the second direction Z, at least when the film tearing gripper 31 moves to the position farthest from the material loading table 20, the waste box 35 is located between the film tearing gripper 31 and the material loading table 20.
[0064] In some embodiments, the waste box 35 is disposed extending along the third direction Y, so that the waste box 35 can receive the torn film strip when the film tearing gripper 31 moves to different positions along the third direction Y.
[0065] Referring to Figure 2 , Figure 5 and Figure 6 In some embodiments, the film pasting mechanism 40 comprises a film pasting support 41, a first film pasting assembly 42, a second film pasting assembly 43, and a longitudinal movement assembly 44. The film pasting support 41 is movably disposed on the frame 10 and is configured to move relative to the material loading table 20 along the third direction Y. The first film pasting assembly 42 and the second film pasting assembly 43 are movably disposed on the film pasting support 41. The first film pasting assembly 42 is configured to paste a film on the material 200 along the first direction X. The second film pasting assembly 43 is configured to paste a film strip on the material 200 along the third direction Y. The longitudinal movement assembly 44 is connected with the first film pasting assembly 42 and is configured to drive the first film pasting assembly 42 to move along the third direction Y. The longitudinal movement assembly 44 is connected with the second film pasting assembly 43 and is configured to drive the second film pasting assembly 43 to move along the third direction Y.
[0066] The first film pasting assembly 42 and the second film pasting assembly 43 are arranged to facilitate the film tape pasting along the first direction X and the third direction Y respectively, so as to improve the accuracy of the path of the film tape moving along the first direction X and the third direction Y, thereby improving the yield of the film tape pasting along the first direction X and the third direction Y. The longitudinal movement assembly 44 drives the first film pasting assembly 42 to move along the first direction X so as to facilitate the film tape pasting of the first film pasting assembly 42 along the first direction X, and moves along the third direction Y through the film pasting support 41 so as to facilitate the film tape pasting of the first film pasting assembly 42 at different positions of the material 200 in the third direction Y. The film pasting support 41 moves along the third direction Y so as to facilitate the film tape pasting of the second film pasting assembly 43 along the third direction Y, and drives the second film pasting assembly 43 to move along the first direction X through the longitudinal movement assembly 44 so as to facilitate the film tape pasting of the second film pasting assembly 43 at different positions of the material 200 in the first direction X. Through the cooperation of the film pasting support 41, the first film pasting assembly 42, the second film pasting assembly 43 and the longitudinal movement assembly 44, the film tape pasting operation at each position of the material 200 is realized.
[0067] In some embodiments, the longitudinal movement assembly 44 includes a longitudinal movement guide rail 441, a first longitudinal movement driving member 442 and a second longitudinal movement driving member 443. The first film pasting assembly 42 and the second film pasting assembly 43 are respectively arranged to slide in the longitudinal movement guide rail 441. The first longitudinal movement driving member 442 is connected with the first film pasting assembly 42 and is configured to drive the first film pasting assembly 42 to slide along the longitudinal movement guide rail 441. The second longitudinal movement driving member 443 is connected with the second film pasting assembly 43 and is configured to drive the second film pasting assembly 43 to slide along the longitudinal movement guide rail 441. The first film pasting assembly 42 and the second film pasting assembly 43 can be arranged in the same longitudinal movement guide rail 441 or in different longitudinal movement guide rails 441.
[0068] The first longitudinal movement driving member 442 and the second longitudinal movement driving member 443 are arranged to respectively control the sliding of the first film pasting assembly 42 and the second film pasting assembly 43 along the longitudinal movement guide rail 441, so as to facilitate the relative independence of the film tape pasting operation of the first film pasting assembly 42 and the second film pasting assembly 43, which is conducive to reducing the possibility of operation failure caused by the mutual interference of the first film pasting assembly 42 and the second film pasting assembly 43.
[0069] In some embodiments, the first longitudinal movement driver 442 drives the first film applying assembly 42 to move through a gear and rack cooperation, the rack is arranged on the film applying support 41, the first longitudinal movement driver 442 is fixedly arranged on the first film applying assembly 42 and drives a gear engaged with the rack to rotate, thereby driving the first film applying assembly 42 to move. The second longitudinal movement driver 443 drives the second film applying assembly 43 to move through a gear and rack cooperation, the rack is arranged on the rack 10, the second longitudinal movement driver 443 is fixedly arranged on the second film applying assembly 43 and drives a gear engaged with the rack to rotate, thereby driving the second film applying assembly 43 to move. It can be understood that, in some embodiments, the first longitudinal movement driver 442 and the second longitudinal movement driver 443 can be cooperated with the same rack transmission, or can be cooperated with different rack transmissions.
[0070] In some embodiments, the first film applying assembly 42 comprises a first film applying head 421 and a first film applying lifting member 422. The first film applying head 421 is configured to apply a film to the material 200 along the first direction X. The first film applying head 421 is arranged on the first film applying lifting member 422. The first film applying lifting member 422 is configured to drive the first film applying head 421 to move relative to the loading table 20 along the second direction Z. The structure of the first film applying head 421 for applying a film is a technology known to those skilled in the art, which will not be described here. For example, the first film applying lifting member 422 can be a pneumatic cylinder or a motor.
[0071] By arranging the first film applying head 421, the film can be applied along the first direction X. The first film applying lifting member 422 is arranged to drive the first film applying head 421 to move, so that the first film applying head 421 approaches or moves away from the loading table 20 along the second direction Z. For example, when it is necessary to apply a film along the first direction X, the first film applying head 421 approaches the loading table 20 and the material 200, so as to accurately and stably apply the film; when the material 200 moves relative to the first film applying head 421, the first film applying head 421 moves away from the loading table 20 and the material 200, so as to reduce the interference with the movement of the material 200.
[0072] In some embodiments, the first film applying assembly 42 further comprises a first film applying fixing seat 423. The first film applying fixing seat 423 is slidingly arranged on the film applying support 41. The first film applying head 421 is arranged on the first film applying fixing seat 423 through the first film applying lifting member 422.
[0073] In some embodiments, the first film applying assembly 42 further comprises a plurality of first film unwinding members 424. The first film unwinding members 424 are arranged on the first film applying fixing seat 423. Each first film unwinding member 424 is configured to place a film roll and output a film to the first film applying head 421. Different first film unwinding members 424 are configured to place different specifications of film rolls.
[0074] In some embodiments, the second film pasting assembly 43 comprises a second film pasting head 431 and a second film pasting lifting member 432. The second film pasting head 431 is configured to pasting the film strip on the material 200 along the third direction Y. The second film pasting head 431 is provided on the second film pasting lifting member 432. The second film pasting lifting member 432 is configured to drive the second film pasting head 431 to move relative to the loading table 20 along the second direction Z. The structure of the second film pasting head 431 for pasting the film strip is a known technical means to those skilled in the art, and will not be described here. For example, the second film pasting lifting member 432 can be a pneumatic cylinder or a motor.
[0075] By providing the second film pasting head 431, the film strip can be pasted along the third direction Y. The second film pasting lifting member 432 is provided to drive the second film pasting head 431 to move, so that the second film pasting head 431 approaches or moves away from the loading table 20 along the second direction Z. For example, when it is necessary to pasting the film strip along the third direction Y, the second film pasting head 431 is made to approach the loading table 20 and the material 200, so as to facilitate the second film pasting head 431 to accurately and stably pasting the film strip; when the material 200 moves relative to the second film pasting head 431, the second film pasting head 431 is made to move away from the loading table 20 and the material 200, so as to reduce the interference with the movement of the material 200.
[0076] In some embodiments, the second film pasting assembly 43 further comprises a second film pasting fixing seat 433. The second film pasting fixing seat 433 is slidingly provided on the film pasting support 41. The second film pasting head 431 is provided on the second film pasting fixing seat 433 through the second film pasting lifting member 432.
[0077] In some embodiments, the second film pasting assembly 43 further comprises a plurality of second unwinding members 434. The second unwinding members 434 are provided on the second film pasting fixing seat 433. Each second unwinding member 434 is configured to place a film roll and output a film strip to the second film pasting head 431. Different second unwinding members 434 are configured to place different specifications of film rolls.
[0078] Referring to Figure 2 and Figure 3 In some embodiments, the film pasting and repairing device 100 further comprises a plurality of material guiding rollers 60. The material guiding rollers 60 are provided on both sides of the loading table 20 along the first direction X. Each material guiding roller 60 is provided separately from the loading table 20.
[0079] When the material 200 is misaligned with the carrier table 20 in the first direction X, the carrier table 20 fails to stably support the material 200, and the material guide roller 60 can support the part of the material 200 not supported by the carrier table 20. On the one hand, this can improve the stability of the material 200 when moving through the feeding port 11 and the discharging port 12, so as to accurately move the material 200 to the position of the carrier table 20. On the other hand, this can improve the stability of the material 200 when the film tearing mechanism 30 tears the film, so as to accurately and stably perform the film tearing belt operation on the material 200.
[0080] In some embodiments, the material guide roller 60 and the carrier table 20 are fixedly connected, so as to move together with the carrier table 20.
[0081] In some embodiments, the material guide roller 60 is rotatably arranged, so as to reduce the obstruction to the conveying of the material 200. The rotation axis of the material guide roller 60 is perpendicular to the first direction X.
[0082] In some embodiments, the film pasting and repairing device 100 further comprises a shaping mechanism 70. The shaping mechanism 70 comprises a first shaping head 71 and a second shaping head 72. The first shaping head 71 is provided in multiple. The carrier table 20 is provided with the first shaping head 71 on opposite sides in the first direction X, and the first shaping heads 71 on opposite sides of the carrier table 20 in the first direction X are configured to approach each other in the first direction X to abut the material 200, respectively. The second shaping head 72 is provided in multiple. The carrier table 20 is provided with the second shaping head 72 on opposite sides in the third direction Y. And the second shaping heads 72 on opposite sides of the carrier table 20 in the third direction Y are configured to approach each other in the third direction Y to abut the material 200, respectively. Wherein, the first shaping heads 71 on both sides can move unilaterally or bilaterally; the second shaping heads 72 on both sides can move unilaterally or bilaterally.
[0083] The first shaping heads 71 on opposite sides of the carrier table 20 in the first direction X approach each other, thereby positioning the position of the material 200 relative to the carrier table 20 in the first direction X. The second shaping heads 72 on opposite sides of the carrier table 20 in the third direction Y approach each other, thereby positioning the position of the material 200 relative to the carrier table 20 in the third direction Y. By arranging the shaping mechanism 70, the position of the material 200 relative to the carrier table 20 is adjusted, which is conducive to improving the accuracy of the film pasting mechanism 40.
[0084] In some embodiments, in the first direction X, the first shaping head 71 on each side of the carrier table 20 is located between the carrier table 20 and the material guide roller 60 on the side, so as to reduce the interference of the material guide roller 60 on the shaped material 200.
[0085] In some embodiments, the first and second shaping heads 71 and 72 are configured to abut the material 200 by arc surface, so as to reduce the possibility of affecting the positioning of the material 200 due to the production or assembly defects of the first and second shaping heads 71 and 72. For example, the first and second shaping heads 71 and 72 can be cylindrical.
[0086] In some embodiments, the film rework device 100 further comprises a shaping lifting member 80. The shaping lifting member 80 is arranged on the frame 10. The material loading table 20 and / or the shaping mechanism 70 are connected to the shaping lifting member 80. The shaping lifting member 80 is configured to drive the material loading table 20 and / or the shaping mechanism 70 to move along the second direction Z, so that the shaping mechanism 70 can avoid the material 200 when the material 200 moves to the material loading table 20. For example, the shaping lifting member 80 can be a pneumatic cylinder or a motor.
[0087] It can be understood that, in some embodiments, when the material loading table 20 and the shaping mechanism 70 are both connected to the shaping lifting member 80, the shaping lifting member 80 is configured to drive the material loading table 20 and the shaping mechanism 70 to move independently.
[0088] Referring to Figures 2 to 5 In some embodiments, the working principle of the film rework device 100 is as follows:
[0089] The material 200 is conveyed into the frame 10 from the feeding port 11, and the material 200 is moved to the position where the poorly attached film strip is opposite to the film tearing clamp jaw 31. The film tearing lifting member 34 drives the film tearing clamp jaw 31 to move close to the material 200, and the film tearing rotating member 33 drives the film tearing clamp jaw 31 to rotate to the angle matching the film strip to be torn off. Then, the film tearing clamp jaw 31 clamps the film strip. If the poorly attached film strip is attached along the first direction X, the material 200 is moved to tear off the film strip. If the poorly attached film strip is attached along the third direction Y, the film tearing clamp jaw 31 is moved by the horizontal moving assembly 50 to tear off the film strip. After the film strip is torn off, the material 200 is moved to the material loading table 20, and the shaping mechanism 70 is closed to adjust the position of the material 200. If the film strip needs to be attached along the first direction X, the film attaching support 41 is moved to the position of the film strip to be attached by the horizontal moving assembly 50. The first film attaching head 421 is driven by the first film attaching lifting member 422 to move close to the material 200, and the first film attaching head 421 is moved along the first direction X by the vertical moving assembly 44 to attach the film strip. If the film strip needs to be attached along the third direction Y, the second film attaching head 431 is moved to the position of the film strip to be attached by the vertical moving assembly 44. The second film attaching head 431 is driven by the second film attaching lifting member 432 to move close to the material 200, and the film attaching support 41 is moved along the third direction Y by the horizontal moving assembly 50 to attach the film strip. Under the cooperation of the film tearing mechanism 30 and the film attaching mechanism 40, the film strip rework operation of the material 200 is completed.
[0090] In addition, those skilled in the art should understand that the above implementation is only used to illustrate the present application, and is not used as a limitation to the present application, and as long as the above implementation is within the spirit and scope of the present application, the appropriate changes and modifications of the above implementation are within the scope of the present application.
Claims
1. A film pasting and repairing apparatus, characterized by comprising: The application relates to a film pasting and repairing device. The device comprises a rack having an inlet and an outlet, the inlet and the outlet being distributed along a first direction; a carrier table arranged on the rack, the carrier table being configured to carry materials along a second direction; a film tearing mechanism arranged on the rack and spaced apart above the carrier table along the second direction, the film tearing mechanism being configured to clamp a film strip of the materials and move relative to the materials to tear off the film strip of the materials; and a film pasting mechanism arranged on the rack and spaced apart above the carrier table along the second direction, the film pasting mechanism being configured to move relative to the carrier table along the first direction and / or a third direction and paste a film strip on the materials along the corresponding direction, the first direction, the second direction and the third direction intersecting with each other. The film pasting and repairing device further comprises a horizontal moving assembly arranged on the rack, the film tearing mechanism being arranged on the horizontal moving assembly, the horizontal moving assembly being configured to drive the film tearing mechanism to move along the third direction.
2. The film pasting and repairing apparatus according to claim 1, wherein The horizontal moving assembly comprises a horizontal moving guide rail, a first horizontal moving driving member and a second horizontal moving driving member, the horizontal moving guide rail being mounted to the rack, the first horizontal moving driving member and the film tearing mechanism being connected and configured to drive the film tearing mechanism to be slidingly connected with the horizontal moving guide rail, the second horizontal moving driving member and the film pasting mechanism being connected and configured to drive the film pasting mechanism to be slidingly connected with the horizontal moving guide rail.
3. The film pasting and repairing apparatus according to claim 2, wherein The film tearing mechanism comprises a film tearing clamp jaw and a film tearing rotating member, the film tearing clamp jaw being configured to clamp the film strip of the materials, the film tearing clamp jaw being arranged on the film tearing rotating member, the film tearing rotating member being movably connected to the rack along the third direction, the film tearing rotating member being configured to drive the film tearing clamp jaw to rotate relative to the carrier table, and an axis of rotation of the film tearing clamp jaw being parallel to the second direction.
4. The film pasting and repairing apparatus according to claim 1, wherein The film tearing mechanism comprises a film tearing clamp jaw and a film tearing lifting member, the film tearing clamp jaw being configured to clamp the film strip of the materials, the film tearing clamp jaw being arranged on the film tearing lifting member, the film tearing lifting member being configured to drive the film tearing clamp jaw to move relative to the carrier table along the second direction.
5. The film pasting and repairing apparatus according to claim 1, wherein The film tearing mechanism comprises a film tearing clamp jaw and a waste box, the film tearing clamp jaw being configured to clamp the film strip of the materials, the waste box being arranged on the rack and located between the film tearing clamp jaw and the carrier table along the second direction, the waste box being configured to accommodate the film strip of the materials torn off by the film tearing clamp jaw. 6.The film pasting and repairing apparatus according to claim 1, characterized by 7. The film pasting and repairing apparatus according to any one of claims 1 to 6, characterized in that, The film pasting mechanism comprises a film pasting support, a first film pasting assembly, a second film pasting assembly and a longitudinal moving assembly. The film pasting support is movably arranged on the rack and is configured to move along the third direction relative to the material loading table. The first film pasting assembly and the second film pasting assembly are movably arranged on the film pasting support. The first film pasting assembly is configured to paste the film on the material along the first direction. The second film pasting assembly is configured to paste the film on the material along the third direction. The longitudinal moving assembly is connected with the first film pasting assembly and is configured to drive the first film pasting assembly to move along the third direction. The longitudinal moving assembly is connected with the second film pasting assembly and is configured to drive the second film pasting assembly to move along the third direction. 8.The film pasting and repairing apparatus according to claim 7, characterized by The first film pasting assembly comprises a first film pasting head and a first film pasting lifting member. The first film pasting head is configured to paste the film on the material along the first direction. The first film pasting head is arranged on the first film pasting lifting member. The first film pasting lifting member is configured to drive the first film pasting head to move along the second direction relative to the material loading table. The second film pasting assembly comprises a second film pasting head and a second film pasting lifting member. The second film pasting head is configured to paste the film on the material along the third direction. The second film pasting head is arranged on the second film pasting lifting member. The second film pasting lifting member is configured to drive the second film pasting head to move along the second direction relative to the material loading table.
9. The film pasting and repairing apparatus according to any one of claims 1 to 6, characterized by The film pasting and repairing device further comprises material guiding rollers. The material loading table is provided with the material guiding rollers on opposite sides along the first direction. Each of the material guiding rollers is arranged apart from the material loading table.
10. The film pasting and repairing apparatus according to any one of claims 1 to 6, characterized by The film pasting and repairing device further comprises a shaping mechanism. The shaping mechanism comprises a first shaping head and a second shaping head. The material loading table is provided with the first shaping heads on opposite sides along the first direction. The first shaping heads located on opposite sides of the material loading table along the first direction are configured to approach each other to abut against the material, respectively. The material loading table is provided with the second shaping heads on opposite sides along the third direction. The second shaping heads located on opposite sides of the material loading table along the third direction are configured to approach each other to abut against the material, respectively.