Glyoxal activated carbon decolorizing device
By designing an activated carbon decolorization device with an inclined decolorization box and vibration components in the production of glyoxal, the problem of time-consuming and labor-intensive activated carbon replacement has been solved, enabling rapid replacement and efficient loading and unloading of activated carbon particles, thus improving production efficiency.
Patent Information
- Application Number
- CN202423051049.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In the existing glyoxal production process, replacing activated carbon particles in the activated carbon adsorption device is time-consuming and labor-intensive, resulting in low efficiency and affecting normal production.
A glyoxal activated carbon decolorization device is designed, which adopts an inclined decolorization box and a vibration component. The activated carbon particles are automatically loaded and unloaded through high-frequency vibration, simplifying the replacement process.
This technology enables quick replacement of activated carbon granules, improving work efficiency, reducing manpower consumption, and ensuring continuous production.
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Figure CN223516977U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glyoxal production equipment technical field especially relates to a kind of glyoxal activated carbon decoloring device. BACKGROUND
[0002] Gaseous phase oxidation method of ethylene glycol is the traditional method for producing glyoxal, and the production process is that ethylene glycol is preheated and mixed with circulating gas, and then gaseous glyoxal product is generated through the catalytic action of a catalyst. The gaseous glyoxal is absorbed by water through spray cooling to form an aqueous glyoxal solution, which is then treated by dehydration, vacuum suction filtration and other processes to obtain glyoxal product. In the prior art, activated carbon adsorption device is usually used for decoloring treatment. After long-term use, the activated carbon in the activated carbon adsorption device gradually loses activity and needs to be replaced. The activated carbon adsorption device usually has multiple activated carbon bed layers. When replacing the activated carbon, the activated carbon bed layers need to be disassembled, new activated carbon particles need to be replaced and installed, which is time-consuming and labor-intensive, has low work efficiency, and affects the normal production. SUMMARY
[0003] The utility model aims to provide a kind of glyoxal activated carbon decoloring device, to solve the technical problems of time-consuming and labor-intensive, low work efficiency of activated carbon adsorption decoloring device in prior art when replacing activated carbon particles.
[0004] The utility model relates to a kind of glyoxal activated carbon decoloring device, which includes a shell, a liquid inlet pipe and a liquid outlet pipe are arranged at the top and bottom ends of the shell respectively, a plurality of decoloring tanks are arranged in the shell and inclined downward along the height direction, activated carbon particles are contained in the decoloring tanks, openings are arranged at both ends of the decoloring tanks, the decoloring tanks are made of a perforated plate, a material port matching the openings is formed on the outer wall of the shell, a sealing plate is fixedly covered on the material port, a vibration assembly is arranged at the bottom end of the shell, and a vibration motor is installed at the top end of the shell.
[0005] Further, a limiting plate matching the position of the decoloring tank is connected to the inner wall of both sides of the shell, and the decoloring tank is placed on the limiting plate.
[0006] Further, a pin hole is formed on the outer wall of the decoloring tank, a through hole matching the pin hole is formed on the outer wall of the shell, and a positioning pin is inserted into the through hole and the pin hole.
[0007] Further, a plurality of stop edges are installed on the top surface of the decoloring tank along the length direction.
[0008] Further, the included angle between the decoloring tank and the horizontal direction is 5° to 15°.
[0009] Further, a plurality of water spraying pipes are mounted on the liquid inlet pipe along the length direction, and a spray head is mounted at the bottom end of the water spraying pipe and located in the shell.
[0010] Further, the vibration assembly comprises a plurality of vertical columns, a base is arranged directly below the column, a mounting hole is formed on the base, a compression spring is mounted in the mounting hole, the column is in sliding connection with the mounting hole, and the top end of the compression spring is in contact with the column.
[0011] The utility model discloses beneficial effects: the utility model discloses the decoloring tank of inclined setting is designed in adsorption shell, and the opening of convenient loading and unloading is designed at the both ends of decoloring tank, and the window of convenient loading and unloading is also designed on adsorption shell, and adopts the sealing plate to block the window, when needing unloading and loading, only need to start vibration motor and open one sealing plate, can realize automatic loading and unloading activated carbon particle, and activated carbon is changed fast and convenient, saves time and labor, is worth using widely. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the perspective view of the utility model;
[0013] Figure 2 It is the section view of the utility model;
[0014] Figure 3 It is the section view of other perspective of the utility model;
[0015] Figure 4 It is the perspective view of decoloring tank;
[0016] In the drawing, shell 1, decoloring tank 2, limit board 3, liquid inlet pipe 4, liquid outlet pipe 5, activated carbon particle 6, spray head 7, sealing plate 8, column 9, base 10, compression spring 11, blocking edge 12, pin hole 13, positioning pin 14, vibration motor 15, opening 16. DETAILED DESCRIPTION:
[0017] As Figure 2 And Figure 4 As shown in a kind of, a glyoxal activated carbon decoloring device, it includes shell 1, liquid inlet pipe 4, liquid outlet pipe 5 are respectively arranged at the top end and bottom end of the shell 1, a plurality of decoloring tanks 2 are arranged in the shell 1 and inclined downwards along the height direction, activated carbon particles 6 are contained in the decoloring tank 2, opening 16 is arranged at the left and right ends of the decoloring tank 2, the decoloring tank 2 is made of porous plate, material port is formed on the outer wall of the shell 1 and matched with the opening 16, sealing plate 8 is fixedly covered on the material port, vibration assembly is arranged at the bottom end of the shell 1, and vibration motor 15 is mounted at the top end of the shell 1.
[0018] AsFigure 3 As shown, limiting plates 3 that match the position of the decolorizing box 2 are connected to the inner walls on both sides of the housing 1, and the decolorizing box 2 is placed on the limiting plates 3.
[0019] like Figure 1 and Figure 4 As shown, a pin hole 13 is provided on the outer wall of the decolorizing box 2, and a through hole matching the pin hole 13 is provided on the outer wall of the housing 1. A positioning pin 14 is inserted into the through hole and the pin hole 13.
[0020] like Figure 2 and Figure 4 As shown, in order to prevent liquid glyoxal from flowing along the inclined direction of the decolorization box 2, resulting in uneven adsorption of activated carbon particles 6, several baffles 12 are installed on the top surface of the decolorization box 2 along the length direction, and the angle between the decolorization box 2 and the horizontal direction is 8°.
[0021] To further ensure the uniformity of activated carbon adsorption, such as Figure 1 and Figure 2 As shown, several water spray pipes are installed along the length of the liquid inlet pipe 4, and a nozzle 7 is installed at the bottom end of the water spray pipe. The nozzle 7 is located inside the housing 1.
[0022] like Figure 2 As shown, the vibration assembly includes several vertically arranged columns 9, and a base 10 is arranged directly below the columns 9. The base 10 has mounting holes, and a compression spring 11 is installed in the mounting holes. The columns 9 are slidably connected to the mounting holes, and the top end of the compression spring 11 is in contact with the columns 9.
[0023] In specific work, such as Figures 1 to 4 As shown, liquid glyoxal is sprayed from nozzle 7, decolorized by the adsorption of activated carbon particles 6 in the multi-layer decolorization box 2, and finally discharged from the outlet pipe 5. When the activated carbon particles 6 need to be replaced after a long period of use, first open the sealing plate 8 on the lower side of the decolorization box 2, and then start the vibration motor 15. Due to the vibration component, the shell 1 vibrates at high frequency, and the deactivated activated carbon particles 6 are discharged through the opening 16 and window due to their own gravity. When new activated carbon particles 6 need to be loaded, open the sealing plate 8 on the higher side of the decolorization box 2, close the sealing plate 8 on the lower side of the decolorization box 2, and start the vibration motor 15. Load the new activated carbon particles 6 into the opening 16. Due to the vibration component, the shell 1 vibrates at high frequency, and the new activated carbon particles 6 fill the decolorization box 2 due to their own gravity, thus completing the replacement of activated carbon particles 6. It is convenient, quick, and efficient.
[0024] The above is only a preferred example of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A glyoxal activated carbon decolorizing device, comprising a shell (1), a liquid inlet pipe (4) and a liquid outlet pipe (5) are arranged at the top end and the bottom end of the shell (1) respectively, characterized in that: A plurality of decoloring tanks (2) are arranged in the height direction and inclined downward in the shell (1), activated carbon particles (6) are contained in the decoloring tanks (2), openings (16) are arranged at the left and right ends of the decoloring tanks (2), the decoloring tanks (2) are made of porous plates, material ports matching the openings (16) are formed in the outer wall of the shell (1), sealing plates (8) are fixed on the material ports, a vibration assembly is arranged at the bottom end of the shell (1), and a vibration motor (15) is mounted at the top end of the shell (1).
2. The device according to claim 1, wherein: Limiting plates (3) matching the positions of the decoloring tanks (2) are connected to the inner walls of the two sides of the shell (1), and the decoloring tanks (2) are placed on the limiting plates (3).
3. The device according to claim 2, wherein: Pin holes (13) are formed in the outer wall of the decoloring tank (2), through holes matching the pin holes (13) are formed in the outer wall of the shell (1), and positioning pins (14) are inserted into the through holes and the pin holes (13).
4. The device according to claim 2, wherein: A plurality of stoppers (12) are mounted on the top surface of the decoloring tank (2) in the length direction.
5. The device according to claim 1, wherein: The included angle between the decoloring tank (2) and the horizontal direction is 5-15°.
6. The device according to claim 1, wherein: A plurality of water spraying pipes are mounted on the liquid inlet pipe (4) in the length direction, spray heads (7) are mounted at the bottom ends of the water spraying pipes, and the spray heads (7) are located in the shell (1).
7. The device according to any one of claims 1 to 6, wherein: The vibration assembly comprises a plurality of vertically arranged stand columns (9), a base (10) is arranged directly below the stand columns (9), mounting holes are formed in the base (10), compression springs (11) are mounted in the mounting holes, the stand columns (9) are in sliding connection with the mounting holes, and the top ends of the compression springs (11) are in contact with the stand columns (9).