Novel magnetic type filter
By introducing a drive rod and a non-magnetic connecting column into the magnetic filter, rapid cleaning of the magnetic components is achieved, solving the problem of frequent disassembly and cleaning inconvenience in the prior art, improving work efficiency and reducing maintenance costs.
Patent Information
- Application Number
- CN202423133942.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing magnetic filters require frequent disassembly for cleaning the magnetic blocks, which is time-consuming, laborious, and troublesome, affecting work efficiency and resulting in incomplete cleaning of the magnetic blocks.
A novel magnetic filter is designed, which uses a drive rod to move the rubber plate up and down. Iron filings on the strong magnetic column are scraped off and attracted by the strong magnetic block below. Combined with a non-magnetic connecting column and a sealing structure, the disassembly and cleaning process of the magnetic components is simplified.
It extends the cleaning cycle of the magnetic components, reduces the maintenance frequency, improves the convenience and efficiency of cleaning, and reduces maintenance costs.
Smart Images

Figure CN223517092U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filter equipment field especially relates to a novel magnetic formula filter. BACKGROUND
[0002] In the oil depot top water operation (in the oil depot oil receiving process, through adding a certain proportion of clean water, the crude oil and water in the oil tank are mixed uniformly and then separated a kind of process), oil and water alternate operation produces a large amount of rust, long-term operation, easy to cause filter blockage, and further damage the filter basket in it;At the same time, it also affects the oil flow rate of oil depot, reduces the oil rate of oil depot;In addition, rust also damages flowmeter and electro-hydraulic valve, and easily causes equipment damage.Therefore, it is necessary to install magnetic formula filter to adsorb rust, and regularly clean, to prevent the above problems.
[0003] The existing magnetic formula filter is mainly realized by installing magnetic assembly in general filter.For example: the basket type magnetic filter disclosed in CN201810893213.X with the application date of August 7, 2018, a plurality of nylon rods are arranged in the filter screen, a plurality of magnetic blocks are fixed below the nylon rods, and the upper end of the nylon rod is fixed on the flange cover.This kind of magnetic assembly has the following defects:
[0004] 1, when the magnetic block is adsorbed for a certain time, the flange cover needs to be opened for cleaning, the cleaning frequency is high, which not only wastes time and effort, but also affects the operation.
[0005] 2, the cleaning of the magnetic block is troublesome, and the magnetic block needs to be taken down to clean completely, and it is troublesome to assemble after cleaning.
[0006] Therefore, the present application provides a novel magnetic formula filter which is convenient and fast to clean, and can reduce the frequency of disassembling the magnetic assembly for cleaning to solve the above problems. CONTENT OF THE UTILITY MODEL
[0007] The utility model aims at solving the technical problems existing in the prior art. Therefore, the utility model provides a novel magnetic formula filter which is convenient and fast to clean, and can reduce the frequency of disassembling the magnetic assembly for cleaning.
[0008] The technical scheme adopted by the utility model to solve its technical problems is:
[0009] The utility model provides a novel magnetic filter, including casing, filter basket, flange cover and magnetic assembly, the magnetic assembly includes fixed base, a plurality of strong magnetic column, a plurality of connecting column, rubber plate, drive rod and strong magnetic block, wherein: the top sleeve of fixed base is through flange cover and is fixed by nut, and its bottom is equipped with a plurality of blind hole for inserting type installation strong magnetic column, the top of drive rod passes through the sleeve of fixed base and is movably sealed, and its bottom extends to the bottom in filter basket, and is fixedly installed with strong magnetic block, and is equipped with helical groove on drive rod, a plurality of strong magnetic column is equipped between fixed base and strong magnetic block, and the one end of each strong magnetic column is fixed in blind hole, and the other end is fixedly connected with the connecting column made of non magnetic material and equal to its outer diameter, the rubber plate is movably arranged on the drive rod, the inner wall of rubber plate is equipped with the protruding piece embedding helical groove, and rubber plate is equipped with the through hole matching the outer diameter of strong magnetic column corresponding to each strong magnetic column.
[0010] In some optional embodiments, the fixed base is made of non-magnetic material, and a sealing element is arranged between the fixed base and the flange cover for sealing.
[0011] In some optional embodiments, the blind hole is in interference fit with the strong magnetic column, and the blind hole is coated with strong glue.
[0012] In some optional embodiments, the top of the connecting column is provided with a socket, the bottom of the strong magnetic column is provided with a plug-in connector inserted into the blind hole, the plug-in connector is in interference fit with the socket, and the socket is coated with strong glue.
[0013] In some optional embodiments, the bottom of the connecting column is further provided with a limiting plate for limiting the rubber plate.
[0014] In some optional embodiments, the top of the drive rod is provided with a handle or a transmission mechanism for controlling the forward or reverse rotation of the drive rod.
[0015] In some optional embodiments, the strong magnetic block is fixed on the threaded connector of the drive rod by a nut.
[0016] In some optional embodiments, a mesh fence is further included, the mesh fence is detachably wrapped around the outer edge of the strong magnetic block, and the height of the mesh fence exceeds the connecting column
[0017] Compared with the prior art, the utility model has the beneficial effects that:
[0018] The magnetic suction assembly designed in this utility model can use a drive rod to move the rubber plate up and down, which can scrape off the iron filings adsorbed on the strong magnetic column. The scraped iron filings are then attracted by the strong magnetic block below. This design can extend the cycle of disassembly and cleaning of the magnetic suction assembly, thereby saving maintenance costs. At the same time, the magnetic suction assembly has a novel structural design. During disassembly and cleaning, the strong magnetic column can be quickly cleaned by the rubber plate. Simply loosen the nut and remove the strong magnetic block for cleaning. Cleaning is convenient and quick, and reassembly after cleaning is also simple. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:
[0020] Figure 1 This is a schematic diagram of the structure of the novel magnetic filter provided in Embodiment 1;
[0021] Figure 2 This is a schematic diagram of the structure of the novel magnetic filter provided in Embodiment 2;
[0022] Figure 3 yes Figure 1 or Figure 2 A top view of the provided adhesive sheet.
[0023] The attached diagram lists the components represented by each number as follows:
[0024] 1—Shell, 2—Filter basket, 3—Flange cover, 4—Fixed seat, 4.1—Sleeve, 4.2—Blind hole, 5—Strong magnetic column, 6—Connecting column, 6.1—Limiting plate, 7—Glue plate, 7.1—Protrusion, 7.2—Through hole, 8—Drive rod, 8.1—Spiral groove, 8.2—Handle, 9—Strong magnetic block, 10—Mesh fence. Detailed Implementation
[0025] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0028] Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0029] Example 1
[0030] This embodiment provides a novel magnetic filter, as shown in the attached image. Figure 1 and attached Figure 3 As shown, the system includes a housing 1, a filter basket 2, a flange cover 3, and a magnetic suction assembly. The assembly structure of the housing, filter basket, and flange cover is that of an existing basket filter, and will not be described in detail here. The magnetic suction assembly is fixedly disposed inside the filter basket and fixedly mounted on the flange cover. The magnetic suction assembly includes a fixing base 4, multiple strong magnetic columns 5, multiple connecting columns 6, a rubber plate 7, a drive rod 8, and a strong magnetic block 9, wherein:
[0031] The top sleeve 4.1 of the fixing seat 4 passes through the flange cover 3 and is fixed with a nut. The bottom of the fixing seat 4 is provided with multiple blind holes 4.2 for inserting the strong magnetic column 5. In this embodiment, the fixing seat 4 is preferably made of non-magnetic material, and a sealing element (not shown in the figure) is provided between the fixing seat 4 and the flange cover 3 for sealing.
[0032] The top of the drive rod 8 passes through the sleeve 4.1 of the fixed base 4 in a movable and sealed manner, and its bottom extends to the bottom of the filter basket 2, where a strong magnetic block 9 is fixedly installed. The drive rod 8 also has a spiral groove 8.1. In this embodiment, the drive rod 8 and the sleeve 4.1 of the fixed base 4 are movably connected. Rotary seals are provided at both ends of the sleeve 4.1 to ensure a seal during rotation of the drive rod 8. The strong magnetic block 9 is preferably installed by fixing it to the threaded joint of the drive rod 8 with a nut, allowing for easy installation and removal.
[0033] A plurality of strong magnetic columns 5 are arranged between the fixed seat 4 and the strong magnetic block 9, and one end of each strong magnetic column 5 is fixed in the blind hole 4.2, and the other end is fixed to the connecting column 6 made of non-magnetic material with the same outer diameter. Preferably, the blind hole 4.2 and the strong magnetic column 5 are in interference fit, and the blind hole 4.2 is coated with strong glue. During assembly, first coat the blind hole with strong glue, then insert the strong magnetic column into the blind hole, and after the glue is cured, the assembly is completed. Similarly, the top of the connecting column 6 is provided with a socket, the bottom of the strong magnetic column 5 is provided with a plug-in connector, the plug-in connector and the socket are in interference fit, and the socket is coated with strong glue. The strong magnetic column fixing and mounting mode of the embodiment is reliable in structure.
[0034] The rubber plate 7 is movably arranged on the driving rod 8, the inner wall of the rubber plate 7 is provided with a protrusion 7.1 embedded in the spiral groove 8.1, and the rubber plate 7 is provided with a through hole 7.2 corresponding to each strong magnetic column 5. When the driving rod rotates, the spiral groove on the driving rod drives the protrusion on the rubber plate to move, thereby driving the rubber plate to move along the length direction of the driving rod.
[0035] Preferably, the bottom of the connecting column 6 of the embodiment is further provided with a limiting plate 6.1 for limiting the rubber plate to prevent the rubber plate from completely coming out of the connecting column.
[0036] Preferably, the top of the driving rod 8 of the embodiment is provided with a handle 8.2 or a transmission mechanism for controlling the forward or reverse rotation of the driving rod. When the handle is set, the driving rod is controlled to rotate by manpower; when the transmission mechanism is set, the driving rod can be driven by the driving device through the transmission mechanism.
[0037] In specific use, the initial position of the scraper is located at the top of the strong magnetic column. With the operation of the filter, after the strong magnetic column adsorbs a certain amount of iron filings, the rubber plate can be lowered by controlling the rotation of the driving rod. Under the action of the rubber plate, the iron filings adsorbed on the strong magnetic column move downward along the strong magnetic column until the rubber plate moves to the connecting column. Since the connecting column has no magnetic attraction, the iron filings are separated from the connecting column and are adsorbed by the strong magnetic block below. When the rubber plate moves to the limiting plate, the driving rod is turned over to move the scraper to the uppermost position.
[0038] After a certain period of time, the magnetic assembly needs to be disassembled for cleaning. During cleaning, the flange cover plate is removed, the strong magnetic column is cleaned according to the above method, then the nut is loosened, the strong magnetic block is removed for cleaning, and after cleaning, the strong magnetic block is installed, and the flange cover plate is installed on the shell.
[0039] Embodiment two
[0040] On the basis of embodiment one, the structure of the embodiment is further optimized and designed, as shown in Figs. 2 and 3. Figure 1 and Figs. 4 and 5. Figure 3As shown, the device further comprises a net fence 10, which is detachably wrapped around the outer edge of the strong magnetic block 9, and the height of the net fence 10 exceeds the connecting column 6. The net fence designed in the embodiment can maintain the scraped iron filings in a certain area and be adsorbed by the strong magnetic block.
[0041] The above is only the embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation made by using the content of the present application specification, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.
Claims
1. A new type of magnetic filter, comprising a shell, a filter basket, a flange cover and a magnetic assembly; characterized in that: The magnetic attraction assembly comprises a fixed seat, a plurality of strong magnetic columns, a plurality of connecting columns, a rubber plate, a driving rod and a strong magnetic block, wherein: The top sleeve of the fixed seat penetrates the flange cover and is fixed by a nut, and the bottom of the fixed seat is provided with a plurality of blind holes for inserting the strong magnetic columns; The top of the driving rod penetrates the sleeve of the fixed seat in a movable sealing manner, the bottom of the driving rod extends to the bottom in the filter basket, and the strong magnetic block is fixedly installed on the bottom of the driving rod, and the driving rod is provided with a spiral groove; The plurality of strong magnetic columns are arranged between the fixed seat and the strong magnetic block, one end of each strong magnetic column is fixed in the blind hole, and the other end of each strong magnetic column is fixedly connected with the connecting column made of non-magnetic material and having an outer diameter equal to that of the strong magnetic column; The rubber plate is movably arranged on the driving rod, the inner wall of the rubber plate is provided with a protrusion embedded in the spiral groove, and the rubber plate is provided with a through hole matched with the outer diameter of the strong magnetic column corresponding to each strong magnetic column.
2. The new type of magnetic filter according to claim 1, characterized in that: The fixed seat is made of non-magnetic material, and a sealing element is arranged between the fixed seat and the flange cover for sealing.
3. The new type of magnetic filter of claim 1, characterized by: The blind hole and the strong magnetic column are in interference fit, and the blind hole is coated with strong glue.
4. The new type of magnetic filter of claim 1, characterized by: The top of the connecting column is provided with a socket, the bottom of the strong magnetic column is provided with a plug-in connector inserted into the blind hole, the plug-in connector and the socket are in interference fit, and the socket is coated with strong glue.
5. The new type of magnetic filter according to claim 4, characterized in that: The bottom of the connecting column is further provided with a limiting plate for limiting the rubber plate.
6. The new type of magnetic filter of claim 1, characterized by: The top of the driving rod is provided with a handle or a transmission mechanism for controlling the forward or reverse rotation of the driving rod.
7. The new type of magnetic filter of claim 1, characterized by: The strong magnetic block is fixed on the screw joint of the driving rod by a nut.
8. The new type of magnetic filter of any one of claims 1 to 7, characterized in that: Further comprising a mesh fence, the mesh fence is detachably wrapped around the outer edge of the strong magnetic block, and the height of the mesh fence exceeds the connecting column.
Citation Information
Patent Citations
Basket-type magnetic filter
CN108889446A