Automatic reaction temperature control device for textile size

Abstract

The utility model relates to the technical field of textile sizing agent manufacturing, and discloses a textile sizing agent automatic reaction temperature control device which comprises a supporting seat, a stirring barrel is fixedly connected to the inner side of the supporting seat, a top cover is slidably connected to the top of the stirring barrel, and a sealing plate is fixedly connected to the top of the top cover. The outer wall of the sealing plate is slidably connected to the top of the inner wall of the stirring barrel, a heating plate is fixedly connected to the middle of the stirring barrel, a heat preservation layer is fixedly connected to the outer wall of the heating plate, a heat conduction plate is fixedly connected to the inner wall of the heating plate, and the outer wall of the stirring barrel communicates with an exhaust pipe. According to the stirring device, heat generated by the heating plate is rapidly transmitted into slurry through the heat conducting plate, the temperature is kept stable through the heat preservation layer, and the temperature in the stirring barrel can be kept stable and prevented from being too high through an exhaust purification system composed of the exhaust pipe, the first control valve, the air inlet pipe, the purification box, the filter plate and the air outlet pipe.

Description

TECHNICAL FIELD

[0001] The utility model relates to textile size manufacturing technical field especially relates to textile size automation reaction temperature control device. BACKGROUND

[0002] Textile size is an adhesive and auxiliary material used for warp sizing, its main purpose is to improve the durability of warp in the weaving process, reduce the mechanical effect, such as bending, stretching and friction on warp, so as to minimize the warp breakage rate in the weaving process, improve weaving efficiency and reduce fabric defects.

[0003] With the development of textile industry, the requirement of textile quality is increasing, as one of the key factors affecting the quality of textiles, the stability and consistency of the performance of textile size become particularly important, modern textile production develops towards high speed and high efficiency, which needs high quality size supply, this requires more accurate and stable control of the key parameter of reaction temperature in the process of size preparation, to meet the demand of large-scale, high-quality textile production.

[0004] But the traditional textile size reaction equipment will use single heating rod or heating pipe to heat the size in the barrel, heat will spread from the position of heating rod or heating pipe, the area close to the heat source will receive a large amount of heat first, the temperature rises rapidly, while the area far away receives less heat, the temperature rises slowly, thus causing uneven heat distribution, leading to uneven internal temperature of size, for this purpose, textile size automation reaction temperature control device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides textile size automation reaction temperature control device, aims at improving the problem that simple heating wire is used for heating in prior art, which cannot make heat evenly distributed.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: textile size automatic reaction temperature control device, including support seat, the inner side fixedly connected with stirring barrel of support seat, the top of stirring barrel is slidably connected with top cover, the top of top cover is fixedly connected with sealing plate, the outer wall of sealing plate is slidably connected in the inner wall top of stirring barrel, the middle part fixedly connected with heating plate of stirring barrel, the outer wall fixedly connected with heat preservation layer of heating plate, the inner wall fixedly connected with heat conduction plate of heating plate, the outer wall of exhaust pipe is connected with the outer wall of stirring barrel, the other end of exhaust pipe is connected with air inlet pipe, the outer wall fixedly connected with control valve no.

[0007] As a further description of the above technical scheme:

[0008] The control mechanism includes fixed plate one, the front side fixedly connected in the back of top cover of fixed plate one, the outer wall left side fixedly connected with servo motor no.

[0009] As a further description of the above technical scheme:

[0010] The bottom of servo motor no.

[0011] As a further description of the above technical scheme:

[0012] The outer wall of servo motor no.

[0013] As a further description of the above technical scheme:

[0014] The outer wall of stirring barrel is provided with observation window, and the outer wall of observation window is made of glass material.

[0015] As a further description of the above technical solutions:

[0016] The inner wall of the stirring barrel is fixedly connected with temperature sensors on the left and right sides, and the outer wall of the supporting seat is provided with a controller, which is electrically connected with the heating plate.

[0017] As a further description of the above technical solutions:

[0018] The outer wall of the bottom of the stirring barrel is communicated with a discharge pipe, and the outer wall of the discharge pipe is fixedly connected with a control valve two.

[0019] As a further description of the above technical solutions:

[0020] The other end of the discharge pipe is communicated with a flow guide pipe, and the flow guide pipe is used to connect a pipeline for conveying textile sizing material.

[0021] The utility model has the advantages of:

[0022] 1、In the utility model, the heat generated by the heating plate is rapidly transmitted to the sizing material through the heat conducting plate, the temperature stability in the stirring barrel is maintained through the heat preservation layer, the exhaust purification system composed of the exhaust pipe, the control valve one, the air inlet pipe, the purification box, the filter plate and the air outlet pipe can not only maintain the temperature stability in the stirring barrel, but also effectively remove the pollutants in the exhaust gas, avoiding the pollution of the exhaust gas to the surrounding environment.

[0023] 2、In the utility model, through the cooperative work between the cylinder at the bottom of the top cover and the inductor and the servo motor two in the groove at the top of the stirring barrel, the accurate linkage of the closing of the top cover and the starting of the stirring rod is realized, it is ensured that the stirring operation is started only when the top cover is completely closed and the stirring barrel is in a sealed state, the accidental rotation of the stirring rod caused by misoperation or equipment failure is avoided, the safety of the equipment is greatly improved, and the probability of safety accidents is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a left side perspective view of the textile sizing material automatic reaction temperature control device provided by the utility model;

[0025] Figure 2 It is a right side perspective view of the textile sizing material automatic reaction temperature control device provided by the utility model;

[0026] Figure 3 It is a front view of the textile sizing material automatic reaction temperature control device provided by the utility model;

[0027] Figure 4 It is a sectional view of the stirring barrel of the textile sizing material automatic reaction temperature control device provided by the utility model;

[0028] Figure 5 The structural diagram of the control mechanism of the automatic reaction temperature control device for textile size is shown in the figure.

[0029] Figure 6 For Figure 4 The enlarged view of A in the figure.

[0030] Legend:

[0031] 1, support seat; 2, control mechanism; 201, fixed plate one; 202, fixed plate two; 203, servo motor one; 204, shaft; 205, cylinder; 206, groove; 207, inductor; 208, servo motor two; 209, stirring rod; 210, stirring blade; 3, stirring barrel; 4, heat conduction plate; 5, heating plate; 6, insulation layer; 7, temperature sensor; 8, exhaust pipe; 9, control valve one; 10, air inlet pipe; 11, purification box; 12, filter plate; 13, air outlet pipe; 14, discharge pipe; 15, control valve two; 16, flow guide pipe; 17, top cover; 18, sealing plate; 19, observation window; 20, protective shell; 21, heat dissipation hole; 22, support frame; 23, controller. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0033] Refer to the drawings Figure 1 , the drawings Figure 4 and the drawings Figure 6The utility model provides a kind of embodiment: textile size automatic reaction temperature control device, the inside of support seat 1 is fixedly connected with stirring barrel 3, the top of stirring barrel 3 is slidably connected with top cover 17, the top of top cover 17 is fixedly connected with sealing plate 18, the outer wall of sealing plate 18 is slidably connected in the inner wall top of stirring barrel 3, the middle part of stirring barrel 3 is fixedly connected with heating plate 5, the outer wall of heating plate 5 is fixedly connected with heat preservation layer 6, the inner wall of heating plate 5 is fixedly connected with heat conducting plate 4, the outer wall of stirring barrel 3 is communicated with exhaust pipe 8, another end of exhaust pipe 8 is communicated with air inlet pipe 10, the outer wall of exhaust pipe 8 is fixedly connected with control valve one 9, another end of air inlet pipe 10 is communicated with purification tank 11, the inner wall middle part of purification tank 11 is fixedly connected with filter plate 12, the outer wall bottom of purification tank 11 is communicated with air outlet pipe 13, the top of stirring barrel 3 is provided with control mechanism 2, and control mechanism 2 is used to control the starting time of stirring;Stirring barrel 3 is provided with observation window 19 on the outer wall, and the outer wall of observation window 19 is made of glass material, so that the condition in stirring barrel 3 can be observed;The left and right sides of the inner wall of stirring barrel 3 are fixedly connected with temperature sensor 7, the outer wall of support seat 1 is installed with controller 23, and the controller 23 is electrically connected with heating plate 5, the outer wall bottom of stirring barrel 3 is communicated with discharge pipe 14, the outer wall of discharge pipe 14 is fixedly connected with control valve two 15, another end of discharge pipe 14 is communicated with flow guide pipe 16, and flow guide pipe 16 is used to connect the pipeline of conveying textile size, so as to facilitate discharging operation;

[0034] Specifically, the sealing plate 18 at the top of the top cover 17 is slidingly connected to the inner wall of the stirring barrel 3, which can achieve good sealing effect after the cover is closed, which can prevent external air from entering the stirring barrel 3 and avoid impurities in the air from mixing into the textile sizing material, thereby ensuring the purity of the sizing material. The temperature sensor 7 monitors the temperature of the sizing material in the stirring barrel 3 in real time and transmits signals to the controller 23, which controls the operation of the heating plate 5 according to the preset parameters. By accurately controlling the temperature, the chemical reaction of the sizing material can be carried out under the best conditions, thereby improving the sizing effect of the sizing material on the textile fibers and improving the quality of the textile products. The heat generated by the heating plate 5 is quickly transferred to the sizing material through the heat-conducting plate 4, which quickly raises the temperature of the sizing material, shortens the heating time, and improves the production efficiency. At the same time, the heat-insulating layer 6 on the outer wall of the heating plate 5 can effectively reduce the loss of heat to the external environment, so that the heat is concentrated in the stirring barrel 3, reducing the waste of energy. In the long-term production process, the energy-saving effect is significant, which can reduce the production cost. The situation in the stirring barrel 3 can be observed through the observation window 19, and the discharge pipe 14 and the control valve 15 facilitate the discharge operation. Subsequently, the gas generated during the reaction of the textile sizing material is discharged through the exhaust pipe 8. By controlling the opening and closing degree of the control valve 9, the speed of gas discharge can be adjusted, thereby effectively maintaining the stability of the pressure in the stirring barrel 3, preventing the pressure in the stirring barrel 3 from being too high due to gas accumulation, and avoiding possible safety accidents such as explosion or barrel rupture, thereby ensuring the safety of the production process. The gas generated during the reaction contains impurities or components that affect the quality of the sizing material. Timely discharging these gases through the exhaust pipe 8 can avoid the re-dissolution or mixing of impurities into the sizing material, thereby maintaining the purity of the sizing material and improving the quality of the textile sizing material, ensuring its performance in subsequent textile processes. After the gas enters the purification tank 11 through the air inlet pipe 10, the filter plate 12 in the purification tank 11 can filter the gas, removing particulate matter and harmful chemicals, thereby reducing environmental pollution. Finally, the gas is discharged through the air outlet pipe 13.

[0035] Referring to the drawings Figure 3 and the drawings Figure 5The control mechanism 2 comprises a first fixed plate 201, the front side of the first fixed plate 201 is fixedly connected to the rear side of the top cover 17, the outer wall of the left side of the support seat 1 is fixedly connected with a first servo motor 203, the output end of the first servo motor 203 is fixedly connected with a rotating shaft 204, both ends of the rotating shaft 204 are rotationally connected with a second fixed plate 202, the outer wall of the second fixed plate 202 is fixedly connected to the top of the support seat 1, the outer wall of the rotating shaft 204 is fixedly connected to the inner side of the first fixed plate 201, the opening and closing of the top cover 17 is controlled through the first servo motor 203, the bottom of both sides of the top cover 17 is fixedly connected with a cylinder 205, both sides of the top of the stirring barrel 3 are provided with a groove 206, the inner side of both grooves 206 is fixedly connected with an inductor 207, the bottom of both cylinders 205 is slidingly connected to the top of the corresponding inductor 207, the outer wall of the support seat 1 is fixedly connected with a second servo motor 208, the inductor 207 is electrically connected with the second servo motor 208, the output end of the second servo motor 208 penetrates through the outer wall of the stirring barrel 3 and is fixedly connected with a stirring rod 209, the outer wall of the stirring rod 209 is fixedly connected with a stirring blade 210;

[0036] Specifically, the opening and closing of the top cover 17 is controlled through the first servo motor 203, automatic operation is realized, and the labor cost is reduced, through the linkage mechanism of the top cover 17 and the stirring starting, the accidental starting of the stirring rod 209 in the state that the top cover 17 is not closed is effectively avoided, the stirring rod 209 is placed in the state of no protection, and starting in the state of no protection is easy to cause the splashing of the slurry to hurt people, and the personal safety of the operator is ensured.

[0037] Referring to the accompanying drawings Figure 2 and the accompanying drawings Figure 3 The bottom of the first servo motor 203 is fixedly connected with a support frame 22, the support frame 22 provides stable support for the first servo motor 203, and the outer wall of the support frame 22 is fixedly connected to the outer wall of the support seat 1; the outer wall of the second servo motor 208 is provided with a protective shell 20, which effectively prevents external collisions, the outer wall of the protective shell 20 is fixedly connected to the outer wall of the support seat 1, the outer wall of the protective shell 20 is provided with a heat dissipation hole 21, and heat generated in the working process of the motor can be dissipated in time.

[0038] Specifically, the support frame 22 at the bottom of the first servo motor 203 is connected with the support seat 1, and the support frame 22 provides stable support for the first servo motor 203, the protective shell 20 of the second servo motor 208 can effectively prevent the damage of external collisions, dust and moisture to the motor, ensure the stable operation of the motor in a complex industrial environment, the heat dissipation hole 21 can dissipate the heat generated in the working process of the motor in time, avoid the failure of the motor due to overheating, further improve the reliability and stability of the equipment operation, and ensure the continuous stirring operation, wherein the model of the first servo motor 203 is CMP50M, and the model of the second servo motor 208 is SMA-PUC02D.

[0039] Working principle: first open the top cover 17 will be added to the textile sizing material into the stirring barrel 3, then cover the top cover 17, sealing plate 18 and the top of the stirring barrel 3 cooperate to play a good sealing effect, start the heating plate 5, the temperature sensor 7 on the left and right sides of the stirring barrel 3 inner wall begins to monitor the temperature of the sizing material in real time, at the same time, the temperature signal is transmitted to the controller 23, the controller 23 judges whether the temperature of the heating plate 5 needs to be adjusted according to the preset temperature parameter and the received temperature sensor 7 signal, if the temperature is lower than the set value, the controller 23 sends a signal to the heating plate 5, and the heating plate 5 generates heat, which is quickly transmitted to the sizing material in the stirring barrel 3 through the heat conducting plate 4, so that the temperature of the sizing material is increased, and the heat insulation layer 6 on the outer wall of the heating plate 5 can reduce the heat loss to the outside environment, so as to maintain the stability of the temperature in the stirring barrel 3. In the process of stirring and heating, gas is generated in the stirring barrel 3, which is discharged through the exhaust pipe 8. The control valve one 9 on the exhaust pipe 8 controls the flow and timing of the exhaust. The gas enters the gas inlet pipe 10 through the exhaust pipe 8, and is transported to the purification tank 11. In the purification tank 11, the gas is filtered by the filter plate 12 in the middle to remove impurities and dust pollutants. The purified gas is discharged from the gas outlet pipe 13 at the bottom of the purification tank 11.

[0040] And when the top cover 17 is closed, the cylinders 205 on the left and right sides of the bottom of the top cover 17 will be inserted into the grooves 206 on the left and right sides of the top of the stirring barrel 3 with the movement of the top cover 17, and will be in contact with the inductors 207 in the grooves 206. After detecting the cylinder 205, the inductor 207 will send a start signal to the servo motor two 208 because it is electrically connected with the servo motor two 208. After the servo motor two 208 is started, the output end of the servo motor two 208 starts to rotate. The output end penetrates the outer wall of the stirring barrel 3 and is fixedly connected with the stirring rod 209, so that the stirring rod 209 rotates with the output end of the servo motor two 208. The stirring blade 210 on the outer wall of the stirring rod 209 stirs the textile sizing material in the stirring barrel 3.

[0041] Finally, it should be pointed out that the above-mentioned is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. Textile size automatic reaction temperature control device, comprising a support seat (1), characterized in that: The inner side of the support seat (1) is fixedly connected with a stirring barrel (3), the top of the stirring barrel (3) is slidably connected with a top cover (17), the top of the top cover (17) is fixedly connected with a sealing plate (18), the outer wall of the sealing plate (18) is slidably connected at the top of the inner wall of the stirring barrel (3), the middle of the stirring barrel (3) is fixedly connected with a heating plate (5), the outer wall of the heating plate (5) is fixedly connected with a heat preservation layer (6), the inner wall of the heating plate (5) is fixedly connected with a heat conduction plate (4), the outer wall of the stirring barrel (3) is communicated with an exhaust pipe (8), the other end of the exhaust pipe (8) is communicated with an air inlet pipe (10), the outer wall of the exhaust pipe (8) is fixedly connected with a control valve (9), the other end of the air inlet pipe (10) is communicated with a purification tank (11), the inner wall of the purification tank (11) is fixedly connected with a filter plate (12) in the middle, the outer wall of the purification tank (11) is communicated with an air outlet pipe (13) at the bottom, the top of the stirring barrel (3) is provided with a control mechanism (2), and the control mechanism (2) is used for controlling the starting time of stirring.

2. The textile size automated reaction temperature control device according to claim 1, wherein: The control mechanism (2) comprises a fixed plate (201), the front side of the fixed plate (201) is fixedly connected to the rear side of the top cover (17), the outer wall of the left side of the support seat (1) is fixedly connected with a servo motor (203), the output end of the servo motor (203) is fixedly connected with a rotating shaft (204), both ends of the rotating shaft (204) are rotatably connected with a fixed plate (202), the outer wall of the fixed plate (202) is fixedly connected to the top of the support seat (1), the outer wall of the rotating shaft (204) is fixedly connected to the inner side of the fixed plate (201), the bottom of the top cover (17) is fixedly connected with a cylinder (205) on both sides, the top of the stirring barrel (3) is provided with a groove (206) on both sides, the inner side of the two grooves (206) is fixedly connected with an inductor (207), the bottom of the two cylinders (205) is slidably connected to the top of the corresponding inductor (207), the outer wall of the support seat (1) is fixedly connected with a servo motor (208), the inductor (207) is electrically connected with the servo motor (208), the output end of the servo motor (208) penetrates through the outer wall of the stirring barrel (3) and is fixedly connected with a stirring rod (209), and the outer wall of the stirring rod (209) is fixedly connected with a stirring blade (210).

3. The textile size automated reaction temperature control device of claim 2, wherein: The bottom of the servo motor (203) is fixedly connected with a support frame (22), and the outer wall of the support frame (22) is fixedly connected to the outer wall of the support seat (1).

4. The textile size automated reaction temperature control device of claim 2, wherein: The outer wall of the servo motor (208) is provided with a protective shell (20), the outer wall of the protective shell (20) is fixedly connected to the outer wall of the support seat (1), and the outer wall of the protective shell (20) is provided with a heat dissipation hole (21).

5. The textile size automated reaction temperature control device of claim 1, wherein: The outer wall of the stirring barrel (3) is provided with an observation window (19), and the outer wall of the observation window (19) is made of glass material. The outer wall of the stirring barrel (3) is provided with an observation window (19), and the outer wall of the observation window (19) is made of glass material.

6. The textile size automated reaction temperature control device of claim 1, wherein: The inner wall of the stirring barrel (3) is fixedly connected with temperature sensors (7) on the left and right sides, the outer wall of the support seat (1) is provided with a controller (23), and the controller (23) is electrically connected with the heating plate (5).

7. The textile size automated reaction temperature control device of claim 1, wherein: The outer wall of the stirring barrel (3) is communicated with a discharge pipe (14) at the bottom, and the outer wall of the discharge pipe (14) is fixedly connected with a control valve two (15).

8. The textile size automated reaction temperature control device of claim 7, wherein: The other end of the discharge pipe (14) is communicated with a flow guide pipe (16), and the flow guide pipe (16) is used for connecting a pipeline for conveying textile sizing material.

Images