Cold copper material crusher for copper smelting

By improving the equipment and process of the cold copper material crusher for copper smelting, and adopting a composite crushing and cleaning brush structure, the problems of low efficiency, high energy consumption and clogging in traditional copper smelting have been solved, achieving efficient, low-consumption, smooth production and clean operation.

CN223517657UActive Publication Date: 2025-11-07HUBEI JINGE IND DEV CO LTD
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Patent Information

Application Number
CN202422288127.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-11-07
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the existing copper smelting process, traditional crushing systems are inefficient and energy-intensive. Cone crushers are prone to clogging and are difficult to clean, resulting in disrupted production and high labor input.

Method used

The process is improved to a compound crushing process by adopting a vibrating feeder, jaw crusher, feeding belt conveyor, vertical shaft crusher and discharge belt conveyor, and equipped with cleaning brushes and installation mechanism to optimize the feeding system, reduce repeated material handling, and prevent blockage and residue.

Benefits of technology

It improves crushing efficiency, reduces manual labor input, lowers energy consumption, ensures production continuity and cleanliness, and avoids material adhesion and blockage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cold copper material crusher for copper smelting, which comprises a vibrating feeder, a jaw crusher, a feeding belt conveyor, a vertical shaft crusher, a discharging belt conveyor and baffles, the baffles are symmetrically arranged on the front side and the rear side of the upper end of the feeding belt conveyor, and the baffles are arranged on the upper surface of the feeding belt conveyor in an attached mode. And the cleaning brush is arranged at the lower end of the feeding belt conveyor in an attached mode and used for sweeping the outer surface of the feeding belt conveyor, mounting plates are fixedly connected to the front side and the rear side of the lower end of the cleaning brush correspondingly, and the mounting plates are mounted in the auxiliary plates in an inserted mode. According to the cold copper material crusher for copper smelting, unqualified materials do not need to be screened and repeatedly operated, the overall efficiency is high, the output is large, the labor input is small, the feeding belt conveyor is cleaned through the cleaning brush, the materials are prevented from being attached to the feeding belt conveyor, and residues are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper smelting cold copper material crushing related technical field, specifically for a kind of cold copper material crusher for copper smelting. BACKGROUND

[0002] In the process of smelting copper, the crushing and recycling of large pieces of copper-containing materials are required, such as copper-containing materials such as matte shell, copper smelting slag, oxidized slag and bed material. The crushed material is returned to the smelting or converter workshop for recycling after meeting the particle size requirements. In the process of crushing the cold copper material for copper smelting, a corresponding crusher is needed to complete the crushing;

[0003] However, the traditional crushing system includes: vibrating screen → feeder → crusher → cone crusher → vibrating screen → return to furnace, each device is conveyed by belt conveyor, the shortcomings are: the original material needs to be screened and sorted into the crusher, and the material is crushed and ground after being coarsely crushed, and then screened and sorted into the return-to-furnace material, and the material that does not meet the requirements is crushed and ground until the material meets the return-to-furnace requirements, which is low in efficiency, high in energy consumption and labor input, and the process is not smooth, and the outer surface of the conveying device is not easy to clean.

[0004] Therefore, we propose a cold copper material crusher for copper smelting to solve the above problems. INVENTION CONTENTS

[0005] The utility model aims at providing a cold copper material crusher for copper smelting to solve the problems of low efficiency, high energy consumption, large labor input, and the process of cone crushing mainly relying on gap grinding to reduce the material, but due to the softness of copper, it has certain stickiness, and the cone crusher is easy to block, the production is not smooth, and it is not convenient to clean the outer surface of the conveying device.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a cold copper material crusher for copper smelting, comprising a vibrating feeder, a jaw crusher, a feeding belt conveyor, a vertical shaft crusher and a discharging belt conveyor;

[0007] The feeding belt conveyor is installed on the upper end of the support plate frame.

[0008] It also includes:

[0009] The baffle is symmetrically arranged on the front and rear sides of the upper end of the feeding belt conveyor, and the baffle is attached to the upper surface of the feeding belt conveyor.

[0010] The cleaning brush is arranged at the lower end of the feeding belt conveyor and is used for cleaning the outer surface of the feeding belt conveyor, the front and rear sides of the lower end of the cleaning brush are fixedly connected with mounting plates, and the mounting plates are inserted and connected in the auxiliary plate;

[0011] The mounting mechanism limits the cleaning brush at the lower end of the feeding belt conveyor and forms a detachable structure.

[0012] Preferably, the right side of the vibrating feeder is provided with a jaw crusher, the right end of the jaw crusher is provided with the feeding belt conveyor, the right end of the feeding belt conveyor is provided with the vertical shaft crusher, and the front side of the vertical shaft crusher is provided with the discharging belt conveyor.

[0013] Preferably, the mounting mechanism comprises a fixed rod fixedly connected to the right end of the auxiliary plate, a first spring sleeved on the outer surface of the fixed rod, a movable plate fixedly connected to the movable end of the first spring, and a fixed pin for limiting.

[0014] Preferably, the movable plate and the fixed rod form a sliding structure, and the movable plate is inserted into the bottom of the auxiliary plate.

[0015] Preferably, the inner side of the left end of the movable plate is fixedly connected with a fixed pin, the fixed pin is slidingly connected to the left end of the auxiliary plate, and the fixed pin is inserted into the middle part of the mounting plate.

[0016] Preferably, the lower end of the auxiliary plate is fixedly connected with a connecting plate, a connecting cap is arranged between the connecting plate and the second spring, a second spring is arranged between the connecting plate and the connecting cap, and the second spring is sleeved on the outer surface of the supporting rod.

[0017] Preferably, the connecting cap is threadedly connected to the outer surface of the supporting rod.

[0018] Compared with the prior art, the copper smelting cold copper material crusher reduces the feeding sorting process, can directly feed, changes the cone crusher to a composite crusher, changes the material processing technology from "grinding" to "hammering", the material is not easy to block, and the number of hammers in the composite crusher can be adjusted according to the particle size of the required material for reverberatory furnace, the more the number of hammers, the smaller the particle size of the discharged material, and the more the requirement for reverberatory furnace is met, and the unqualified material does not need to be screened and repeatedly operated, the overall efficiency is high, the output is large, the labor input is small, the feeding belt conveyor is cleaned by the cleaning brush, the material is prevented from adhering to the feeding belt conveyor, and residue is avoided;

[0019] 1. It is provided with a vibrating feeder, a jaw crusher, a feeding belt conveyor, a vertical shaft crusher and a discharging belt conveyor, the feeding system is optimized, the cone crusher is changed into a composite crusher, and the repeated operation of the material is reduced.

[0020] 2. It is provided with a cleaning brush, a mounting plate, an auxiliary plate and a mounting mechanism, the cleaning brush is arranged in close contact with the feeding belt conveyor, so that the cleaning brush can be cleaned when conveying the material, and the mounting plate, the auxiliary plate and the mounting mechanism are combined to facilitate disassembly and assembly of the cleaning brush.

[0021] 3. It is provided with a connecting plate, a supporting rod, a second spring and a connecting cap, which can drive the cleaning brush to form an elastic structure at the lower end of the feeding belt conveyor, so as to achieve better cleaning effect. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 3 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 4 It is a schematic diagram of the overall structure of the utility model;

[0026] Figure 5 It is a schematic diagram of the overall structure of the utility model; Figure 4 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 6 It is a schematic diagram of the overall structure of the utility model;

[0028] Figure 7 It is a schematic diagram of the overall structure of the utility model.

[0029] In the figure: 1, vibrating feeder; 2, jaw crusher; 3, feeding belt conveyor; 4, vertical shaft crusher; 5, discharging belt conveyor; 6, support plate frame; 7, baffle; 8, cleaning brush; 9, mounting plate; 10, auxiliary plate; 11, mounting mechanism; 12, fixed rod; 13, first spring; 14, movable plate; 15, fixed pin; 16, connecting plate; 17, supporting rod; 18, second spring; 19, connecting cap. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0031] Please refer to Figures 1-7 The present application provides the following technical solutions.

[0032] Embodiment 1: In order to solve the problem that in the prior art, the original material needs to be screened and sorted to obtain material of a suitable size for crushing into a crusher, and after being coarsely crushed once, the material is fed into a cone crusher for fine grinding, and then is screened and sorted to obtain material meeting the recycling requirement for recycling, and the material not meeting the requirement is fed into the cone crusher until all the material meets the recycling requirement, which is low in efficiency, high in energy consumption, and large in labor input, and in terms of process, the cone crusher mainly relies on the grinding gap to grind the material to be smaller, but the copper is relatively soft and has certain viscosity, so the cone crusher is prone to be blocked, and production is not smooth, therefore, the embodiment solves the above problems through the following technical solutions, a cold copper material crusher for copper smelting is provided with a vibrating feeder 1, a jaw crusher 2, a feeding belt conveyor 3, a vertical shaft crusher 4, and a discharging belt conveyor 5, the right side of the vibrating feeder 1 is provided with the jaw crusher 2, the right end of the jaw crusher 2 is provided with the feeding belt conveyor 3, the right end of the feeding belt conveyor 3 is provided with the vertical shaft crusher 4, and the front side of the vertical shaft crusher 4 is provided with the discharging belt conveyor 5, as shown in Figure 1 and Figure 2 The present application provides the following technical solutions.

[0033] As shown in FIG. 1 and FIG. 2, the existing cold copper material crusher for copper smelting is inconvenient to clean the outer surface of the conveying device, and is easy to leave residues. Therefore, by setting the support plate frame 6, the baffle 7, the cleaning brush 8, the mounting plate 9, the auxiliary plate 10, the mounting mechanism 11, the connecting plate 16, the supporting rod 17, the second spring 18 and the connecting cap 19, the baffle 7 is symmetrically arranged on the front and back of the upper end of the feeding belt conveyor 3, and is arranged on the upper surface of the feeding belt conveyor 3. The cleaning brush 8 is arranged at the lower end of the feeding belt conveyor 3, and is used to clean the outer surface of the feeding belt conveyor 3. The front and back of the lower end of the cleaning brush 8 are both fixedly connected with the mounting plate 9, and the mounting plate 9 is inserted and installed in the auxiliary plate 10. The mounting mechanism 11 includes the fixed rod 12 fixedly connected with the right end of the auxiliary plate 10, and the outer surface of the fixed rod 12 is sleeved with the first spring 13, the movable plate 14 fixedly connected with the movable end of the first spring 13 and the fixed pin 15 for limiting. The movable plate 14 and the fixed rod 12 form a sliding structure, and the movable plate 14 is inserted at the bottom of the auxiliary plate 10. The inner side of the left end of the movable plate 14 is fixedly connected with the fixed pin 15, and the fixed pin 15 is slidably connected with the left end of the auxiliary plate 10. The fixed pin 15 is inserted in the middle of the mounting plate 9. The lower end of the auxiliary plate 10 is fixedly connected with the connecting plate 16, and the second spring 18 is arranged between the connecting plate 16 and the connecting cap 19. The second spring 18 is sleeved on the outer surface of the supporting rod 17, and the supporting rod 17 is fixedly connected with the front and back ends of the support plate frame 6. The connecting cap 19 is threadedly connected with the outer surface of the supporting rod 17. Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 As shown in FIG. 1 and FIG. 2, the existing cold copper material crusher for copper smelting is inconvenient to clean the outer surface of the conveying device, and is easy to leave residues. Therefore, by setting the support plate frame 6, the baffle 7, the cleaning brush 8, the mounting plate 9, the auxiliary plate 10, the mounting mechanism 11, the connecting plate 16, the supporting rod 17, the second spring 18 and the connecting cap 19, the baffle 7 is symmetrically arranged on the front and back of the upper end of the feeding belt conveyor 3, and is arranged on the upper surface of the feeding belt conveyor 3. The cleaning brush 8 is arranged at the lower end of the feeding belt conveyor 3, and is used to clean the outer surface of the feeding belt conveyor 3. The front and back of the lower end of the cleaning brush 8 are both fixedly connected with the mounting plate 9, and the mounting plate 9 is inserted and installed in the auxiliary plate 10. The mounting mechanism 11 includes the fixed rod 12 fixedly connected with the right end of the auxiliary plate 10, and the outer surface of the fixed rod 12 is sleeved with the first spring 13, the movable plate 14 fixedly connected with the movable end of the first spring 13 and the fixed pin 15 for limiting. The movable plate 14 and the fixed rod 12 form a sliding structure, and the movable plate 14 is inserted at the bottom of the auxiliary plate 10. The inner side of the left end of the movable plate 14 is fixedly connected with the fixed pin 15, and the fixed pin 15 is slidably connected with the left end of the auxiliary plate 10. The fixed pin 15 is inserted in the middle of the mounting plate 9. The lower end of the auxiliary plate 10 is fixedly connected with the connecting plate 16, and the second spring 18 is arranged between the connecting plate 16 and the connecting cap 19. The second spring 18 is sleeved on the outer surface of the supporting rod 17, and the supporting rod 17 is fixedly connected with the front and back ends of the support plate frame 6. The connecting cap 19 is threadedly connected with the outer surface of the supporting rod 17.

[0034] Further, the connecting cap 19 outside the supporting rod 17 can be rotated, the connecting cap 19 is moved downwards, the extrusion on the connecting plate 16 is loosened, then the connecting plate 16 is pulled downwards, the connecting plate 16 slides with the supporting rod 17, the connecting plate 16 drives the auxiliary plate 10 to move downwards, and then the cleaning brush 8 is moved downwards and separated from the cleaning brush 8, then the movable plate 14 is pushed, the movable plate 14 slides with the fixed rod 12, the movable plate 14 extrudes the first spring 13, the first spring 13 is elastically deformed, at this time the movable plate 14 slides at the bottom of the auxiliary plate 10, the movable plate 14 drives the fixed pin 15 to slide with the auxiliary plate 10, the fixed pin 15 moves to the left and is separated from the mounting plate 9, then the mounting plate 9 and the auxiliary plate 10 are loosened, then the cleaning brush 8 is pulled upwards, the cleaning brush 8 drives the mounting plate 9 to move out of the auxiliary plate 10, then the cleaning brush 8 is convenient to disassemble and replace, the cleaning brush 8 is prevented from being abraded in a long-term use process, and the actual cleaning effect is affected.

[0035] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A cold copper material crusher for copper smelting, comprising a vibrating feeder (1), a jaw crusher (2), a feeding belt conveyor (3), a vertical shaft crusher (4) and a discharging belt conveyor (5); wherein The feeding belt conveyor (3) is installed at the upper end of the support plate rack (6); It is characterized in that it further comprises: A baffle (7) is symmetrically arranged on the front and back of the upper end of the feeding belt conveyor (3), and the baffle (7) is arranged on the upper surface of the feeding belt conveyor (3); A cleaning brush (8) is arranged on the lower end of the feeding belt conveyor (3), and the cleaning brush (8) is used for cleaning the outer surface of the feeding belt conveyor (3), the lower end of the cleaning brush (8) is fixedly connected with a mounting plate (9), and the mounting plate (9) is inserted into the auxiliary plate (10); Wherein, the mounting plate (9) and the auxiliary plate (10) are limited by the mounting mechanism (11), and the mounting mechanism (11) drives the cleaning brush (8) to constitute a dismounting structure at the lower end of the feeding belt conveyor (3).

2. A cold copper material breaker for copper smelting as claimed in claim 1, characterized in that: The right side of the vibrating feeder (1) is provided with the jaw crusher (2), and the right end of the jaw crusher (2) is provided with the feeding belt conveyor (3), the right end of the feeding belt conveyor (3) is provided with the vertical shaft crusher (4), and the front side of the vertical shaft crusher (4) is provided with the discharging belt conveyor (5).

3. A cold copper material breaker for copper smelting as claimed in claim 1, characterized in that: The mounting mechanism (11) comprises a fixed rod (12) fixedly connected to the right end of the auxiliary plate (10), and the outer surface of the fixed rod (12) is sleeved with a first spring (13), an activity plate (14) fixedly connected to the movable end of the first spring (13) and a limiting fixed pin (15).

4. A cold copper material breaker for copper smelting as claimed in claim 3, characterized in that: The activity plate (14) and the fixed rod (12) constitute a sliding structure, and the activity plate (14) is inserted into the bottom of the auxiliary plate (10).

5. A cold copper material breaker for copper smelting as claimed in claim 4, characterized in that: The inner side of the left end of the activity plate (14) is fixedly connected with the fixed pin (15), and the fixed pin (15) is slidingly connected to the left end of the auxiliary plate (10), and the fixed pin (15) is inserted into the middle part of the mounting plate (9).

6. A cold copper mass breaker for copper smelting as claimed in claim 5 wherein: The lower end of the auxiliary plate (10) is fixedly connected with a connecting plate (16), and the connecting plate (16) and the second spring (18) are provided with a connecting cap (19), the connecting plate (16) and the connecting cap (19) are provided with a second spring (18), and the second spring (18) is sleeved on the outer surface of the supporting rod (17).

7. A cold copper mass breaker for copper smelting as claimed in claim 6, wherein: The connecting cap (19) is threadedly connected to the outer surface of the supporting rod (17).