Vibration separation equipment for wear-resistant steel ball production
By designing a vibration sorting device, which utilizes inclined sorting plates, baffles, and a vibrator, the problem of low sorting efficiency for wear-resistant steel balls was solved, achieving automated sorting and improving sorting efficiency and product quality.
Patent Information
- Application Number
- CN202422350917.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In existing technologies, the sorting efficiency of wear-resistant steel balls is low and requires a lot of manpower. It is difficult to completely remove small-diameter defective steel balls, which affects product quality and application performance.
A vibration sorting device comprising a rectangular frame body, an inclined sorting plate, a baffle, a vibrator, and springs was designed. By combining the sorting holes and the discharge port with the vibration action of the vibrator, the automatic sorting of wear-resistant steel balls is achieved.
It achieves efficient and automatic sorting of wear-resistant steel balls, reduces manpower input, improves sorting efficiency, ensures product quality, and can completely remove unqualified steel balls.
Smart Images

Figure CN223517927U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to sorting equipment technical field, concretely relates to a kind of vibration sorting equipment for wear-resistant steel ball production. BACKGROUND
[0002] Wear-resistant steel ball is widely used in metallurgical mines, cement building materials, thermal power generation, flue gas desulfurization, magnetic materials, chemical industry, coal water slurry, pellet, slag, superfine powder, fly ash, calcium carbonate, quartz sand and other industries ball mill.
[0003] In prior art, usually utilize artificial to complete the sorting of whole batch steel ball, reject work, not only need to invest a lot of manpower cost, worker is easily tired, and sorting efficiency is extremely low, more important is, it is impossible to carry out thorough rejection to small-diameter unqualified steel ball, still can product quality and its subsequent actual application performance cause adverse effect. UTILITY MODEL CONTENT
[0004] The utility model is to provide a kind of vibration sorting equipment for wear-resistant steel ball production to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: including the body of rectangular frame, the bottom of the two sides of the body is provided with base, the top surface of the base is provided with recess, the recess is slidably provided with the connecting plate fixedly connected with the bottom end surface of the body;
[0006] The first sorting plate and the second sorting plate are fixed in the inner side of the body, the first sorting plate is installed above the second sorting plate, and the first sorting plate is inclined from right to left and downward, the second sorting plate is inclined from left to right and downward, and a gap is provided between the lowest end of the first sorting plate and the inner side wall of the body, a plurality of first sorting holes are provided on the first sorting plate, a plurality of second sorting holes are provided on the second sorting plate, a baffle is provided between the adjacent two first sorting holes and the adjacent two second sorting holes, the baffle is provided with a notch, and the notch positions of the upper and lower baffles are different.
[0007] It needs to be explained in the scheme that the bottom of the first sorting plate is provided with a first blanking box, the bottom of the second sorting plate is provided with a second blanking box, the outer wall of the body is provided with a first discharge port and a second discharge port, the first discharge port is communicated with the first blanking box, and the second discharge port is communicated with the second blanking box.
[0008] It needs to be explained in the scheme that the side of the body is provided with a third discharge port corresponding to the lowest end of the second sorting plate.
[0009] Further worth mentioning is that one side of the base is provided with a vibration machine, an output end of the vibration machine is in abutment with the machine body, a plurality of springs are arranged in the groove of the other base, one end of the spring is fixed with the base, and the other end of the spring is in abutment with the connecting plate.
[0010] It is worth mentioning in the scheme that the inner side wall of the machine body is fixed with a protection plate, and the protection plate corresponds to the lowest end of the first sorting plate.
[0011] Compared with the prior art, the vibration sorting equipment for wear-resistant steel ball production has at least the following beneficial effects:
[0012] (1) Through the setting of the baffle, in actual use, the wear-resistant steel balls are divided into standard wear-resistant steel balls, wear-resistant steel balls with diameters less than the standard and wear-resistant steel balls with diameters greater than the standard through the screening of the first sorting hole and the first discharge port, so that the wear-resistant steel balls can be effectively distinguished, and the wear-resistant steel balls with target diameters can be screened out by changing the diameters of the first sorting hole and the first discharge port, thereby being convenient, fast, time-saving and labor-saving.
[0013] (2) Through the setting of the vibration machine and the spring, in actual use, the vibration machine is started, the connecting plate at the bottom of the machine body moves in the groove of the base, the spring in the groove of the base releases elastic potential energy after being subjected to pressure, the connecting plate reversely moves, the connecting plate and the machine body repeatedly displace to generate vibration, and the wear-resistant steel balls in the machine body can be effectively displaced. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 is a schematic diagram of the three-dimensional structure of the product of the utility model;
[0015] Fig. 2 is a schematic diagram of the three-dimensional cross-sectional structure of the product of the utility model;
[0016] Fig. 3 is a schematic diagram of the top view structure of the product of the utility model.
[0017] In the drawings: 1. Machine body; 2. Base; 3. Vibration machine; 4. First sorting plate; 5. First sorting hole; 6. Baffle; 7. First discharge port; 8. Second discharge port; 9. First discharge box; 10. Second sorting plate; 11. Second discharge box; 12. Third discharge port; 13. Protection plate; 14. Spring; 15. Second sorting hole. DETAILED DESCRIPTION
[0018] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0019] Please refer to Figs. 1-3 The utility model provides a kind of wear-resistant steel ball production uses vibration sorting equipment, including the rectangular frame shape body 1, the bottom of the body 1 both sides are provided with base 2, the top surface of the base 2 is provided with recess, the recess is slidably provided with the connecting plate fixedly connected with the bottom end surface of the body 1.
[0020] The first sorting plate 4 is installed above the second sorting plate 10, and the first sorting plate 4 is inclined from right to left and downward, the second sorting plate 10 is inclined from left to right and downward, and a gap is provided between the lowest end of the first sorting plate 4 and the inner wall of the body 1, a plurality of first sorting holes 5 are provided on the first sorting plate 4, a plurality of second sorting holes 15 are provided on the second sorting plate 10, a baffle 6 is provided between the adjacent two first sorting holes 5 and the adjacent two second sorting holes 15, the baffle 6 is provided with a notch, and the notch positions of the upper and lower baffles 6 are different.
[0021] Through the setting of the baffle 6, in actual use, the wear-resistant steel balls are continuously poured into the higher side of the first sorting plate 4, and the wear-resistant steel balls are blocked by the baffle 6 and roll along the baffle 6 under the influence of the vibrating device. In the rolling process, some wear-resistant steel balls smaller than the standard diameter roll into the first sorting hole 5, and the remaining wear-resistant steel balls fall from the gap on the baffle 6 and are blocked by the lower baffle 6. The wear-resistant steel balls continue to roll along the baffle 6, and the wear-resistant steel balls smaller than the standard diameter are screened out. Through the screening of the baffle 6 and the first sorting hole 5, the wear-resistant steel balls smaller than the standard diameter are screened out. The remaining wear-resistant steel balls fall into the higher end of the second sorting plate 10 and continue to be blocked by the baffle 6 on the second sorting plate 10, so that the wear-resistant steel balls roll along the baffle 6. In the rolling process, the wear-resistant steel balls of the standard diameter roll into the first discharge port 7, and the remaining wear-resistant steel balls fall from the gap on the baffle 6 and are blocked by the lower baffle 6. The wear-resistant steel balls continue to roll along the baffle 6, and the wear-resistant steel balls of the standard diameter are screened out. Through the screening of the baffle 6 and the first discharge port 7, the wear-resistant steel balls larger than the standard diameter are screened out. Through the above screening steps, the wear-resistant steel balls are divided into standard wear-resistant steel balls, wear-resistant steel balls smaller than the standard diameter, and wear-resistant steel balls larger than the standard diameter. The wear-resistant steel balls can be effectively distinguished. By changing the diameters of the first sorting hole 5 and the first discharge port 7, the wear-resistant steel balls of the target diameter can be screened out, which is convenient, fast, time-saving and labor-saving.
[0022] Further, referring to Figs. 1-3 It is worth noting that the bottom of the first sorting plate 4 is provided with a first material falling box 9, the bottom of the second sorting plate 10 is provided with a second material falling box 11, and the outer wall of the machine body 1 is provided with a first discharge port 7 and a second discharge port 8. The first discharge port 7 communicates with the first material falling box 9, and the second discharge port 8 communicates with the second material falling box 11.
[0023] Through the setting of the first material falling box 9 and the second material falling box 11, in actual use, the wear-resistant steel balls smaller than the standard diameter fall into the first material falling box 9 from the first sorting hole 5 and are discharged from the first discharge port 7. The standard wear-resistant steel balls fall into the second material falling box 11 from the first discharge port 7 and are discharged from the second discharge port 8, which can effectively distinguish the wear-resistant steel balls.
[0024] Further, referring to Figs. 1-3 It is worth noting that a third discharge port 12 corresponding to the lowest end of the second sorting plate 10 is formed on one side of the machine body 1.
[0025] Through the setting of the third discharge port 12, in actual use, the wear-resistant steel balls larger than the standard diameter are discharged from the third discharge port 12, which can effectively distinguish the wear-resistant steel balls.
[0026] Further, referring toFigs. 1-3 It is worth mentioning that the side of the base 2 is provided with a vibration machine 3, the output end of the vibration machine 3 abuts against the machine body 1, and a plurality of springs 14 are arranged in the groove of the other base 2, one end of the spring 14 is fixed with the base 2, and the other end of the spring 14 abuts against the connecting plate;
[0027] Through the arrangement of the vibration machine 3 and the spring 14, in actual use, the vibration machine 3 is started, the connecting plate at the bottom of the machine body 1 is moved in the groove of the base 2, the spring 14 in the groove of the base 2 is pressed and releases the elastic potential energy to move the connecting plate reversely, the connecting plate and the machine body 1 are repeatedly displaced to generate vibration, the wear-resistant steel ball in the machine body 1 is effectively displaced, and the first sorting plate 4 and the second sorting plate 10 play a sorting role.
[0028] Further, referring to Figs. 1-3 It is worth mentioning that the inner side wall of the machine body 1 is fixed with a protection plate 13, the protection plate 13 corresponds to the lowest end of the first sorting plate 4;
[0029] Through the arrangement of the stopper 13, in actual use, when the wear-resistant steel ball falls on the second sorting plate 10 from the first sorting plate 4, the wear-resistant steel ball hits the inner wall of the machine body 1, and through the arrangement of the protection plate 13, the wear-resistant steel ball hits the protection plate 13, and the protection plate 13 can play a role in protecting the machine body 1.
[0030] The above describes a wear-resistant steel ball production vibration sorting device, the introduction of the specific preferred embodiments of the application, the principle and implementation of the method are described, these embodiments are only used to help understand the principle and core idea of the application, it should be pointed out that for ordinary skilled in the art, under the premise of not departing from the design idea of the application, the implementation scheme in the above embodiment can be further combined or replaced, the application can be improved and modified, and these improvements and modifications also fall within the protection scope of the claims of the application.
Claims
1. A vibrating sorting device for production of wear-resistant steel balls, characterized in that: Including the rectangular frame-shaped fuselage (1), the two sides below the fuselage (1) are provided with the base (2), the top surface of the base (2) is provided with a groove, the groove is provided with a connecting plate which is fixedly connected with the bottom end surface of the fuselage (1) and slides in the groove; The first sorting plate (4) and the second sorting plate (10) are fixed in the inner side of the fuselage (1), the first sorting plate (4) is installed above the second sorting plate (10), the first sorting plate (4) is inclined downward from right to left, the second sorting plate (10) is inclined downward from left to right, and a gap is provided between the lowest end of the first sorting plate (4) and the inner side wall of the fuselage (1), a plurality of first sorting holes (5) are provided on the first sorting plate (4), a plurality of second sorting holes (15) are provided on the second sorting plate (10), a baffle (6) is provided between the adjacent two first sorting holes (5) and the adjacent two second sorting holes (15), the baffle (6) is provided with a notch, and the notch positions of the upper and lower baffles (6) are different.
2. The vibrating sorting apparatus for producing wear-resistant steel balls according to claim 1, characterized in that: The bottom of the first sorting plate (4) is provided with a first material falling box (9), the bottom of the second sorting plate (10) is provided with a second material falling box (11), the outer wall of the fuselage (1) is provided with a first discharge port (7) and a second discharge port (8), the first discharge port (7) is communicated with the first material falling box (9), and the second discharge port (8) is communicated with the second material falling box (11).
3. The vibrating sorting apparatus for producing wear-resistant steel balls according to claim 1, characterized in that: A third discharge port (12) corresponding to the lowest end of the second sorting plate (10) is formed in one side of the fuselage (1).
4. The vibrating sorting apparatus for producing the wear-resistant steel ball according to claim 1, characterized in that: One side of one of the bases (2) is provided with a vibration machine (3), the output end of the vibration machine (3) abuts against the fuselage (1), a plurality of springs (14) are installed in the groove of the other base (2), one end of the spring (14) is fixed with the base (2), and the other end of the spring (14) abuts against the connecting plate.
5. The vibratory sorting apparatus for producing wear-resistant steel balls according to claim 1, characterized in that: The inner side wall of the fuselage (1) is fixedly provided with a protection plate (13), and the protection plate (13) corresponds to the lowest end of the first sorting plate (4).