Small lithium battery sorting equipment
By using sensors to control the belt conveyor and robot work area in a small lithium battery sorting device, and combining the sorting data with the MES system to generate and print file codes, the problems of low efficiency and high error rate in the existing technology are solved, and automated and efficient sorting is achieved.
Patent Information
- Application Number
- CN202422873115.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The current small lithium battery sorting process is inefficient and has a high error rate, mainly due to manual scanning and labeling of gear codes.
The robot uses sensors in its work area to detect the number of batteries, control the start and stop of the belt conveyor, and generate and print serial numbers through the sorting data MES system. The robot then places the batteries into the corresponding extraction trays according to the serial numbers.
It achieves highly efficient battery sorting without human intervention, ensuring sorting accuracy and avoiding battery accumulation and disorder.
Smart Images
Figure CN223518011U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the battery sorting field especially relates to a small -size lithium battery sorting equipment. BACKGROUND
[0002] Battery is graded and sorted according to its function parameter, in the grading process, the battery function parameter is obtained according to the identification code on the battery, then is sorted and stored through different gears, for subsequent use, the existing battery sorting is mostly through artificial scanning and then artificial pasting gear position code, and then is stored separately according to the gear position code, and the efficiency is slow, and the error rate is high. UTILITY MODEL CONTENTS
[0003] The utility model discloses a small -size lithium battery sorting equipment sets up the sensor in the robot work area, and the number of batteries in the robot work area is sensed through the sensor to control the start and stop of the belt conveying device, to avoid the error in the sorting process.
[0004] To solve the above technical problem, the following technical scheme is adopted:
[0005] The utility model provides a small -size lithium battery sorting equipment, including belt conveying device, robot and sorting data MES system, the belt conveying device is used for conveying the battery to the working position of robot, the sorting data MES system generates the gear code according to the different parameters of battery, and the gear code is sprayed to the battery, and the robot is used to place the battery in the corresponding extraction disc according to the gear code;
[0006] The belt conveying device includes a code scanning area, a printing area and a robot work area, a sensor is arranged in the robot work area, the sensor is used to sense the number of batteries in the robot work area, and the start and stop of the belt conveying device are controlled according to the number of batteries.
[0007] Optionally, the sorting data MES system includes a code scanning device and a code spraying device, the code scanning device is used to scan the identification code on the battery, according to the identification code, the sorting data MES system generates the corresponding gear code, and the gear code is sprayed on the corresponding battery through the code spraying device.
[0008] Optionally, the code scanning device is installed on the side of the code scanning area on the belt conveying device, and the code spraying device is arranged on the side of the printing area.
[0009] Optionally, the sensor includes a first sensor and a second sensor, the battery is detected by the first sensor first and then detected by the second sensor.
[0010] Optionally, the belt conveying device is provided with a battery baffle for limiting the falling of the battery at one end close to the robot work area, and is provided with a battery positioning block for righting the battery at one end away from the robot work area.
[0011] Optionally, the battery baffle and the battery positioning block are both anti-static synthetic plates.
[0012] Optionally, the belt of the belt conveying device is made of anti-static material.
[0013] Optionally, the eight extraction discs are placed at one side of the robot.
[0014] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0015] The utility model discloses simple structure does not need the worker to participate in the sorting, and the generated file code is sprayed to the battery through the setting sorting data MES system, and then the battery is placed in the extraction disc of corresponding file code through the robot, wherein the belt conveying device is provided with a sensor in the robot work area to sense the number of batteries entering the robot work area, so that the battery is prevented from being accumulated in the robot work area and being disordered, and the sorting accuracy is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the overall structure schematic diagram of small-sized lithium battery sorting equipment in the embodiment of the utility model;
[0017] Figure 2 It is the belt conveying device structure schematic diagram in the embodiment of the utility model;
[0018] Figure 3 It is the robot and extraction disc distribution schematic diagram in the embodiment of the utility model.
[0019] MARKS DESCRIPTION:
[0020] 1, belt conveying device;2, code scanning device;3, code spraying device;4, robot;5, extraction disc;6, battery positioning block;7, battery baffle;8, first sensor;9, second sensor. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, and is by no means as any limitation on the utility model and its application or use. Embodiment 1
[0022] The embodiment provides a small lithium battery sorting equipment, which comprises a belt conveying device 1, a robot 4 and a sorting data MES system, the belt conveying device 1 is used for conveying the battery to the working position of the robot, the sorting data MES system generates a grade code according to different parameters of the battery, and sprays the grade code on the battery, and the robot 4 is used for placing the battery in a corresponding extraction disc 5 according to the grade code.
[0023] The belt conveying device 1 comprises a code scanning area, a code spraying area and a robot working area, sensors are arranged in front of and behind the robot working area, the sensors are used for sensing the number of batteries located in the robot working area, and the start and stop of the belt conveying device 1 are controlled according to the number of batteries.
[0024] The battery first passes through the code scanning area on the belt conveying device 1 to be scanned, the sorting data MES system generates a corresponding grade code according to the obtained identification code information, the generated grade code is sprayed on the battery when the battery passes through the code spraying area, the grade code signal is transmitted to the robot by the sorting data MES system according to the generated grade code, the robot runs according to a preset running track corresponding to the grade code, and the battery is placed in the corresponding extraction disc 5, so that the sorting of the battery is completed. Embodiment 2
[0025] The embodiment provides a small lithium battery sorting equipment based on the embodiment 1, and the difference lies in that the sorting data MES system comprises a code scanning device 2 and a code spraying device 3, the code scanning device 2 is installed on the side of the code scanning area of the belt conveying device 1, the code spraying device 3 is installed on the side of the code spraying area of the belt conveying device 1, the code scanning device 2 scans the identification code on the battery when the battery passes through the code scanning area, obtains corresponding parameters of the battery, the sorting data MES system generates a corresponding grade code according to the obtained parameters, and sends the grade code information to the code spraying device 3 and the robot, the code spraying device 3 sprays the grade code on the battery according to the received grade code information, and then the battery enters the robot working area, the robot 4 performs a preset running track corresponding to the grade code according to the grade code information sent by the sorting data MES system, and places the battery in the corresponding extraction disc 5.
[0026] The first sensor 8 is arranged at the front end of the robot work area, and the battery is first sensed by the first sensor 8; the second sensor 9 is arranged at the rear end of the robot work area, and after the battery is scanned by the code scanning device 2, the generated code is sent to the robot; after the battery is not sprayed with the code, the battery enters the robot work area, is first sensed by the first sensor 8, and then enters the sensing area of the second sensor 9; the robot runs a preset track, takes the battery and places the battery into the corresponding tray 5; when the battery in the sensing area of the second sensor 9 is not taken away, the first sensor 8 senses another battery; the first sensor 8 and the second sensor 9 send a stop signal to the belt conveying device 1 at the same time; the belt conveying device 1 stops running, so that the products are prevented from being accumulated due to rear-end collision, and the product and sorting accuracy are affected; after the belt conveying device 1 stops running and the battery in the sensing area of the second sensor 9 is taken away by the robot, the second sensor 9 sends a start signal to the belt conveying device 1, and the belt conveying device 1 starts running.
[0027] The battery stop plate 7 is arranged at one end of the belt conveying device 1 close to the robot work area, and the battery stop plate 7 can limit the falling of the battery; the principle is that the battery positioning block 6 is arranged on the side edge of one end of the robot work area, the battery is positioned in the middle position of the belt conveying device 1 through the battery positioning block 6, and is uniformly oriented, so that the battery is convenient for code scanning, code spraying and taking.
[0028] The battery stop plate 7, the battery positioning block 6 and the belt of the conveying device are all made of anti-static materials, so that the battery is prevented from being conductive.
[0029] The tray 5 for containing the battery is provided with eight, and every four are arranged in two rows and two columns on one side of the robot 4, so that the robot 4 is convenient for placing.
[0030] The above only describes preferred embodiments of the present application, and it should be pointed out that, for ordinary skilled persons in the technical field, some improvements and deformations can be made without departing from the technical principles of the present application, and these improvements and deformations should also be regarded as the protection range of the present application.
Claims
1. A small lithium battery sorting apparatus, characterized by, The application relates to a battery sorting system, which comprises a belt conveying device, a robot and a sorting data MES system, wherein the belt conveying device is used for conveying batteries to the working position of the robot, the sorting data MES system generates a grade code according to different parameters of the batteries and sprays the grade code on the batteries, and the robot is used for placing the batteries in corresponding trays according to the grade code. The belt conveying device comprises a code scanning area, a code spraying area and a robot working area, a sensor is arranged in the robot working area, the sensor is used for sensing the number of batteries in the robot working area and controlling the start and stop of the belt conveying device according to the number of batteries.
2. The small-sized lithium battery sorting apparatus according to claim 1, wherein The sorting data MES system comprises a code scanning device and a code spraying device, the code scanning device is used for scanning the identification code on the batteries, the sorting data MES system generates a corresponding grade code according to the identification code, and the grade code is sprayed on the corresponding battery by the code spraying device.
3. The small lithium battery sorting apparatus of claim 2, wherein, The code scanning device is installed on the side of the code scanning area of the belt conveying device, and the code spraying device is arranged on the side of the code spraying area.
4. The small-sized lithium battery sorting apparatus according to claim 1, wherein The sensor comprises a first sensor and a second sensor, the battery is detected by the first sensor first and then by the second sensor.
5. The small lithium battery sorting apparatus of claim 1, wherein, The belt conveying device is provided with a battery baffle for limiting the falling of batteries at one end close to the robot working area and a battery positioning block for righting the batteries at one end away from the robot working area.
6. The small-sized lithium battery sorting apparatus according to claim 5, wherein The battery baffle and the battery positioning block are both anti-static synthetic plates.
7. The small lithium battery sorting apparatus of claim 1, wherein, The belt of the belt conveying device is made of anti-static material.
8. The small lithium battery sorting apparatus of claim 1, wherein, The trays are arranged in eight, and every four are arranged on one side of the robot.