Sorting equipment of ceramic valve plate production line

Abstract

The utility model discloses a ceramic valve plate production line sorting device which comprises a feeding device, a fixing frame, a second conveying device, an adjusting frame and an operation table, the top of the fixing frame is provided with a first conveying device, and the top of the second conveying device is provided with a finished product receiving frame. A detection device for detecting the ceramic valve plates is arranged at the top of the adjusting frame, and a defective product recycling mechanism for recycling unqualified ceramic valve plates is arranged at the top of the fixing frame. According to the sorting equipment of the ceramic valve plate production line, before a ceramic valve plate enters a detection device, the cleaning roller is driven by the second telescopic rod to be tightly attached to the surface of the ceramic valve plate for cleaning, dust and impurities on the surface are effectively removed, and the detection accuracy of the detection device on related data of the ceramic valve plate is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic valve plate processing equipment technical field, concretely relates to a kind of sorting equipment of ceramic valve plate production line. BACKGROUND

[0002] During the production of ceramic valve plate, due to factors such as material, process or environment, some unqualified products may be produced. These unqualified products may have performance defects, size deviations or surface flaws, etc. If not sorted, they will mix with qualified products, affecting the overall product quality and customer satisfaction. Therefore, sorting is an important link to ensure product quality.

[0003] In order to improve the sorting efficiency and quality of ceramic valve plate, the market has launched a variety of special sorting equipment. For example, the ceramic static piece sorting equipment disclosed in the Chinese utility model patent (publication number CN203791230U) sets a sorting baffle on the conveyor belt, adjusts the angle of the baffle, guides the ceramic valve plate to slide into different hopper slots, and thus achieves the purpose of sorting. However, in actual operation, this equipment has some problems: unqualified ceramic valve plates directly fall into the hopper slots under the guidance of the baffle, which may cause further damage to the products, increasing the cost of subsequent recovery and rework. In addition, the surface of the ceramic valve plate is easy to accumulate dust and impurities before entering the detection link, which will directly affect the accuracy of the detection result if not pretreated, may cause misjudgment or missed detection, and further affect the product quality. SUMMARY

[0004] The purpose of the utility model is to provide a kind of sorting equipment of ceramic valve plate production line, by effectively cleaning the surface of ceramic valve plate before detection, and buffering sorting of defective ceramic valve plate, to solve the problem of unqualified ceramic valve plate being easily damaged and insufficient detection accuracy when sorting ceramic valve plate in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of sorting equipment of ceramic valve plate production line, including feeding device, fixed frame, second transport equipment, adjusting frame and operation platform, the top of the fixed frame is provided with first transport device, the top of the second transport equipment is provided with finished product receiving frame, the top of the adjusting frame is provided with detection device for detecting ceramic valve plate, the top of the fixed frame is provided with defective product recovery mechanism for recycling unqualified ceramic valve plate.

[0006] The defective product recovery mechanism includes a pushing assembly for pushing unqualified ceramic valve plate for storage and a recovery assembly, the pushing assembly is arranged on the top of the fixed frame, and the recovery assembly is arranged outside the fixed frame.

[0007] Preferably, the pushing assembly comprises a connecting seat arranged at the top of the fixing frame, a mounting plate is arranged at the top of the connecting seat, a first fixing seat is arranged at the outer side of the mounting plate, a first telescopic rod is arranged in the first fixing seat, a push plate is arranged at the output end of the first telescopic rod, and a rubber pad is arranged at the side of the push plate away from the output shaft of the first telescopic rod.

[0008] Preferably, the bottom of the push plate and the rubber pad is in contact with the top of the first conveying device to push the conveyed ceramic valve plate.

[0009] Preferably, the recycling assembly comprises a defective product receiving frame arranged outside the fixing frame, a guide plate is arranged at the top of the defective product receiving frame, a first connecting plate and a buffer plate for buffering the dropped ceramic valve plate are arranged in the defective product receiving frame, and the first connecting plate and the buffer plate are sequentially arranged on the inner wall of the defective product receiving frame from top to bottom.

[0010] Preferably, the recycling assembly further comprises a first spring and a damper body, the first spring is arranged at the bottom of the buffer plate, the damper body is built in the first spring, and the first connecting plate and the buffer plate are arranged in an inclined manner.

[0011] Preferably, the top of the fixing frame is provided with a valve plate cleaning mechanism for cleaning the surface of the ceramic valve plate to be sorted, a connecting frame is arranged in the valve plate cleaning mechanism, the connecting frame is arranged at the top of the fixing frame, a second fixing seat is arranged at the top of the connecting frame, a second telescopic rod is rotatably arranged in the second fixing seat, a second connecting plate is arranged at the output end of the second telescopic rod, a connecting rod is arranged at the outer side of the second connecting plate, an installation frame is arranged at the side of the connecting rod away from the second connecting plate, and a cleaning roller for cleaning the surface of the ceramic valve plate is movably arranged in the installation frame.

[0012] Preferably, the bottom of the second connecting plate is rotatably arranged with the top of the connecting frame.

[0013] Compared with the prior art, the ceramic valve plate production line sorting equipment has the following beneficial effects:

[0014] 1. The ceramic valve plate production line sorting equipment, before the ceramic valve plate enters the detection device, drives the cleaning roller to tightly clean the surface of the ceramic valve plate through the second telescopic rod, effectively removes the dust and impurities on the surface, improves the detection accuracy of the detection device on the related data of the ceramic valve plate, and avoids the misjudgment caused by impurity interference.

[0015] 2. In the sorting equipment of this ceramic valve disc production line, during the sorting process, defective ceramic valve discs are pushed by the first telescopic rod and slide down along the guide plate to the defective product receiving frame. During this process, the first connecting plate acts as a guide, while the buffer plate, in conjunction with the first spring and damper, effectively reduces the impact force on the defective ceramic valve discs. This not only protects the integrity of the defective products and reduces losses during sorting, but also provides a guarantee for further processing or recycling of the defective products. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a sorting device for a ceramic valve plate production line according to the present invention. Figure 1 .

[0017] Figure 2 This is a three-dimensional structural diagram of a sorting device for a ceramic valve plate production line according to the present invention. Figure 2 .

[0018] Figure 3 This is a partial three-dimensional structural diagram of a sorting device for a ceramic valve plate production line according to the present invention.

[0019] Figure 4 This is a three-dimensional structural diagram of the material pushing component in the sorting equipment of a ceramic valve plate production line according to the present invention.

[0020] Figure 5 This is a three-dimensional structural diagram of the recycling component in the sorting equipment of a ceramic valve plate production line according to this utility model.

[0021] Figure 6 This is a cross-sectional view of the defective product receiving frame in the sorting equipment of a ceramic valve plate production line according to this utility model.

[0022] Figure 7 This is a three-dimensional structural diagram of the valve plate cleaning mechanism in the sorting equipment of a ceramic valve plate production line according to this utility model.

[0023] In the diagram: 1. Feeding device; 21. Fixing frame; 22. First conveying device; 23. Second conveying equipment; 24. Finished product receiving frame; 3. Valve plate cleaning mechanism; 31. Connecting frame; 32. Second fixing seat; 33. Second telescopic rod; 34. Second connecting plate; 35. Connecting rod; 36. Mounting frame; 37. Cleaning roller; 41. Adjusting frame; 42. Detection device; 43. Operating table; 5. Defective product recycling mechanism; 51. Pushing assembly; 511. Connecting seat; 512. Mounting plate; 513. First fixing seat; 514. First telescopic rod; 515. Push plate; 516. Rubber pad; 52. Recycling assembly; 521. Defective product receiving frame; 522. Guide plate; 523. First connecting plate; 524. Buffer plate; 525. First spring; 526. Damper body. DETAILED DESCRIPTION

[0024] In order to further understand the features, technical means and specific purposes and functions achieved by the utility model, the utility model will be described in further detail below in combination with the drawings and specific embodiments.

[0025] Embodiment one: please refer to Figures 1-6 The utility model provides a technical scheme: a kind of sorting equipment of ceramic valve plate production line, including feeding device 1, fixed frame 21, second transport equipment 23, adjusting frame 41 and operation platform 43, the top of fixed frame 21 is provided with first transport device 22, the top of second transport equipment 23 is provided with finished product receiving frame 24, the top of adjusting frame 41 is provided with the detection device 42 for detecting ceramic valve plate, the top of fixed frame 21 is provided with substandard product recycling mechanism 5 for recycling and processing substandard ceramic valve plate.

[0026] Substandard product recycling mechanism 5 includes pushing component 51 for pushing substandard ceramic valve plate to store and recycling component 52, pushing component 51 is set in the top of fixed frame 21, and recycling component 52 is set outside fixed frame 21.

[0027] Further, pushing component 51 includes connecting seat 511, connecting seat 511 is set in the top of fixed frame 21, the top of connecting seat 511 is provided with mounting plate 512, the outer side of mounting plate 512 is provided with first fixed seat 513, the middle of first fixed seat 513 is provided with first telescopic rod 514, the output end of first telescopic rod 514 is provided with push plate 515, and the side away from the output shaft of first telescopic rod 514 of push plate 515 is provided with rubber pad 516. Substandard ceramic valve plate can be pushed, and sorting work is carried out.

[0028] Further, the bottom of push plate 515 and rubber pad 516 is in contact with the top of first transport device 22, to improve the effective pushing of substandard products, and under the action of rubber pad 516, further damage to ceramic valve plate is avoided.

[0029] Further, recycling component 52 includes substandard product receiving frame 521, substandard product receiving frame 521 is set outside fixed frame 21, the top of substandard product receiving frame 521 is provided with guide plate 522, the middle of substandard product receiving frame 521 is provided with first connecting plate 523 and buffer plate 524 for buffering ceramic valve plate falling, and first connecting plate 523 and buffer plate 524 are sequentially arranged on the inner wall of substandard product receiving frame 521 from top to bottom. Ceramic valve plate can be effectively stored, and ceramic valve plate is prevented from being damaged by impact.

[0030] Further, the recycling assembly 52 further comprises a first spring 525 arranged at the bottom of the buffer plate 524 and a damper body 526 arranged in the first spring 525, and the first connecting plate 523 and the buffer plate 524 are both arranged in an inclined manner, so that the defective ceramic valve plate can be effectively buffered to avoid impact damage.

[0031] Embodiment two: please refer to Figure 7 In combination with embodiment one, the top of the fixing frame 21 is provided with a valve plate cleaning mechanism 3 for cleaning the surface of the ceramic valve plate to be sorted, the valve plate cleaning mechanism 3 is provided with a connecting frame 31 arranged at the top of the fixing frame 21, the top of the connecting frame 31 is provided with a second fixing seat 32, the second fixing seat 32 is rotatably provided with a second telescopic rod 33, the output end of the second telescopic rod 33 is provided with a second connecting plate 34, the outer side of the second connecting plate 34 is provided with a connecting rod 35, the outer side of the connecting rod 35 away from the second connecting plate 34 is provided with a mounting frame 36, and the mounting frame 36 is movably provided with a cleaning roller 37 for cleaning the surface of the ceramic valve plate. The surface of the ceramic valve plate of different sizes can be cleaned before detection, so that the problem of large detection result error can be avoided.

[0032] Further, the bottom of the second connecting plate 34 is rotatably arranged at the top of the connecting frame 31, so that the angle of the cleaning roller 37 can be stably adjusted.

[0033] In actual operation, the feeding device 1 is started, and the ceramic valve plate is sent to the top of the first conveying device 22. Under the continuous transmission of the first conveying device 22, the ceramic valve plate gradually enters the detection area of the detection device 42.

[0034] To ensure detection accuracy, before the ceramic valve plate enters the detection area, the second telescopic rod 33 is started to drive the second connecting plate 34 to rotate, thereby adjusting the angle of the connecting rod 35. This makes the cleaning roller 37 closely contact the surface of the ceramic valve plate transmitted on the top of the first conveying device 22, effectively removes dust and impurities on the surface of the ceramic valve plate, and avoids affecting the detection result.

[0035] The detection device 42 detects the related data of the ceramic valve plate, and processes the detection information in real time through the operation table 43. The operation table 43 sends a signal to the first telescopic rod 514 according to the detection result.

[0036] When the unqualified ceramic valve plate is transmitted to the position opposite to the rubber pad 516, the first telescopic rod 514 is stretched to push the push plate 515 to move. The push plate 515 pushes the unqualified ceramic valve plate under the assistance of the rubber pad 516, so that the unqualified ceramic valve plate slides along the guide plate 522 and falls into the defective product receiving frame 521.

[0037] Inside the substandard receiving frame 521, the first connecting plate 523 guides the substandard ceramic valve disc to slide down, and the buffer plate 524 effectively reduces the impact force of the substandard ceramic valve disc under the cooperation of the first spring 525 and the damper body 526, so as to prevent the substandard ceramic valve disc from being further damaged.

[0038] After the buffering of the buffer plate 524, the substandard ceramic valve disc is stored in the substandard receiving frame 521. At the same time, the qualified ceramic valve disc continues to be transported on the first conveying device 22 and finally enters the inside of the finished product receiving frame 24.

[0039] Finally, the second conveying device 23 is started to transport the qualified ceramic valve disc in the finished product receiving frame 24, and the sorting process of the ceramic valve disc is completed.

[0040] The above embodiment only expresses one or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A sorting device of a ceramic valve plate production line, comprising a feeding device (1), a fixing frame (21), a second conveying device (23), an adjusting frame (41) and an operation table (43), a first conveying device (22) is arranged on the top of the fixing frame (21), a finished product receiving frame (24) is arranged on the top of the second conveying device (23), a detection device (42) for detecting ceramic valve plates is arranged on the top of the adjusting frame (41), characterized in that, The top of the fixing frame (21) is provided with a defective product recycling mechanism (5) for recycling unqualified ceramic valve plates; The defective product recycling mechanism (5) comprises a pushing assembly (51) for pushing unqualified ceramic valve plates for storage and a recycling assembly (52), the pushing assembly (51) is arranged at the top of the fixing frame (21), and the recycling assembly (52) is arranged outside the fixing frame (21).

2. A sorting apparatus for a ceramic valve plate production line according to claim 1, characterized in that: The pushing assembly (51) comprises a connecting seat (511) arranged at the top of the fixing frame (21), a mounting plate (512) arranged at the top of the connecting seat (511), a first fixing seat (513) arranged at the outer side of the mounting plate (512), a first telescopic rod (514) arranged in the first fixing seat (513), a push plate (515) arranged at the output end of the first telescopic rod (514), and a rubber pad (516) arranged at the side of the push plate (515) away from the output shaft of the first telescopic rod (514).

3. A sorting apparatus for a ceramic valve plate production line according to claim 2, characterized in that: The bottom of the push plate (515) and the rubber pad (516) is in contact with the top of the first conveying device (22) to push the conveyed ceramic valve plates.

4. The singulating apparatus of a ceramic valve plate production line according to claim 1, characterized in that: The recycling assembly (52) comprises a defective product receiving frame (521) arranged outside the fixing frame (21), a guide plate (522) arranged at the top of the defective product receiving frame (521), a first connecting plate (523) and a buffer plate (524) arranged in the defective product receiving frame (521) and arranged on the inner wall of the defective product receiving frame (521) from top to bottom, and the buffer plate (524) buffers the dropped ceramic valve plates.

5. A sorting apparatus for a ceramic valve plate production line according to claim 4, characterized in that: The recycling assembly (52) further comprises a first spring (525) arranged at the bottom of the buffer plate (524) and a damper body (526) arranged in the first spring (525), and the first connecting plate (523) and the buffer plate (524) are arranged in an inclined manner.

6. A sorting apparatus for a ceramic valve plate production line according to claim 1, characterized in that: The top of the fixing frame (21) is provided with a valve plate cleaning mechanism (3) for cleaning the surface of the ceramic valve plates to be sorted, the valve plate cleaning mechanism (3) comprises a connecting frame (31) arranged at the top of the fixing frame (21), a second fixing seat (32) arranged at the top of the connecting frame (31), a second telescopic rod (33) rotatably arranged in the second fixing seat (32), a second connecting plate (34) arranged at the output end of the second telescopic rod (33), a connecting rod (35) arranged at the outer side of the second connecting plate (34), an installation frame (36) arranged at the side of the connecting rod (35) away from the second connecting plate (34), and a cleaning roller (37) movably arranged in the installation frame (36) and used for cleaning the surface of the ceramic valve plates.

7. A sorting apparatus for a ceramic valve plate production line according to claim 6, characterized in that: The bottom of the second connecting plate (34) is rotatably arranged at the top of the connecting frame (31).

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