Bursting bead form sorting device

Abstract

The utility model discloses a blast bead form sorting device, which relates to the technical field of blast beads and particularly comprises a circular turntable and a base, the upper surface of the base is rotatably connected with the circular turntable, the lower surface of the base is fixedly connected with a servo motor, the lower surface of the base is fixedly provided with a high-speed rejecting valve group, and the high-speed rejecting valve group is fixedly connected with the base. A cleaning valve group is fixedly mounted on the upper surface of the base, a defective blast bead recovery device is fixedly mounted on the upper surface of the base, and a frame is arranged on the outer surface of the base. According to the blasting bead form sorting device, it is guaranteed that defects detected by an industrial camera can be correctly removed at the removing position, signal processing is very important, the camera is triggered to take pictures through a correlation photoelectric switch, the position is accurately calculated through a servo motor absolute value encoder, and signal transmission and processing are conducted within millisecond-level time; normal elimination of defective blast beads is ensured, and good products fall into a product recovery port, so that an automatic screening effect is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of burst beads, specifically to a burst bead shape sorting device. BACKGROUND

[0002] The burst bead is a brittle round bead capsule with a semi-permeable membrane or a seal wrapping liquid essence, which is implanted into a cigarette filter through filter stick embedding bead technology, and the capsule is broken by pinching during use, so that the built-in liquid essence is fused into the filter fiber to increase the humidity of smoke and improve the effect of filtering the aroma. At the same time, the aroma components in the capsule volatilize, which can realize the functions of cigarette flavoring and rich taste levels. Because the capsule makes a slight sound when it breaks, it is commonly known as "burst bead". In recent years, the vigorous development of the burst bead industry has made the traditional manual selection of burst beads shift to automated and intelligent selection, and the demand for automatic selection of burst beads by burst bead manufacturers has gradually increased.

[0003] The burst bead shape selection system in the prior art has manual selection and circulating conveyor belt type. Manual selection has been gradually eliminated due to low efficiency, and is now mostly of the circulating conveyor belt type. The transmission direction of the burst bead is vertically upward, and then the quality of the burst bead is selected by a CCD detector during the transmission process. First, such a burst bead transmission structure cannot achieve full feeding of all feeding holes. In addition, the burst bead may fall during the conveying process. Thirdly, the transmission motor, upper computer and CCD detector are not coordinated, so that unstable conditions such as mis-picking of burst beads with defects may occur during picking, which ultimately affects the selection efficiency of all burst beads. UTILITY MODEL CONTENT

[0004] (I) Technical problem solved

[0005] In view of the deficiencies of the prior art, the utility model provides a burst bead shape sorting device to solve the problems raised in the above background.

[0006] (II) Technical scheme

[0007] To achieve the above purpose, the utility model is implemented by the following technical scheme: a burst bead shape sorting device, comprising a circular turntable and a base, the upper surface of the base is rotatably connected with the circular turntable, the lower surface of the base is fixedly connected with a servo motor, the lower surface of the base is fixedly installed with a high-speed rejection valve group, the upper surface of the base is fixedly installed with a cleaning valve group, the upper surface of the base is fixedly installed with a defective burst bead recycling device, the outer surface of the base is provided with a frame, one side of the frame is fixedly connected with a feeding hopper, the upper surface of the base is fixedly installed with a conveying conveyor belt, the upper surface of the base is fixedly installed with a flexible poking plate, the inner wall of the frame is fixedly connected with an industrial camera, and the upper surface of the base is fixedly connected with a pair of photoelectric switches.

[0008] Optionally, the lower surface of the servo motor is fixedly connected with an absolute value encoder, and the upper surface of the base is fixedly installed with a circular turntable pressing block.

[0009] Optionally, the upper surface of the base is fixedly installed with a removing device, and the lower surface of the base is fixedly installed with a waste removing opening.

[0010] Optionally, the lower surface of the base is fixedly connected with a good product falling inlet, the lower surface of the base is fixedly connected with a cleaning falling inlet, the lower surface of the base is fixedly connected with a backboard light, and the inner wall of the frame is fixedly connected with an upper computer.

[0011] Optionally, the circular turntable is horizontally installed, a plurality of rows of blast ball hole positions for placing blast balls are arranged on the circular turntable, the blast ball hole positions are circular holes, the circular holes are composed of twelve concentric circular hole positions, and the diameter of the circular holes is greater than the diameter of the blast balls.

[0012] Optionally, the blast ball hole positions are chamfered on the upper and lower surfaces, two opposite light photoelectric switches are installed on the upper part of the inner and outer circles of the circular turntable, and a plurality of groups of circular holes are arranged on the inner and outer sides of the circular turntable.

[0013] Optionally, the circular turntable is provided with a plurality of blast ball hole positions, and twelve air holes corresponding to the number of columns are arranged on the fixed area of the lower surface of the circular turntable.

[0014] Optionally, the circular turntable has seven U-shaped pressing blocks and twelve positions, the U-shaped pressing blocks have rollers, and the circular turntable is inserted into the U-shaped groove.

[0015] The blast ball form sorting device has the following beneficial effects:

[0016] 1. The blast ball form sorting device has the effect of automatic screening due to the arrangement of the circular turntable, the cooperation of the base and the circular turntable, the servo motor at the bottom of the circular turntable drives the circular turntable to rotate through the coupling in the use process, the absolute value encoder of the servo motor can remember the rotating position of the turntable, the blast balls are conveyed to the conveying belt through the hopper and fall into the circular turntable, the blast balls are uniformly pushed into the feeding port of the circular turntable by the pusher plate during the rotating process, the blast balls are photographed and identified for defective blast balls by the industrial camera on the upper part during the rotating process, the high-speed removing valve group is installed below the circular turntable, when the defective blast balls rotate to above the corresponding high-speed valve group, the defective blast balls are quickly blown into the defective blast ball recycling device, and the good blast balls continue to rotate and fall into the good blast ball collecting port, thereby achieving the effect of automatic screening and the purpose of automatic screening.

[0017] 2、The explosion bead form sorting device, through the setting of the circular turntable, is provided with the automatic screening effect, through the matched setting of the circular turntable and the base, in the process of use, the defects detected by the industrial camera can be correctly removed in the removal position, the signal processing is very important, through the camera shooting triggered by the light beam photoelectric switch, the absolute value encoder of the servo motor accurately calculates the position, the signal transmission and processing are carried out within the millisecond level time, the defective explosion beads are normally removed, and the qualified products fall into the product recycling port, thereby playing the automatic screening role and achieving the automatic screening purpose. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structure schematic view of the front view of the utility model;

[0019] Figure 2 It is a structure schematic view of the bottom view of the utility model;

[0020] Figure 3 It is a structure schematic view of the side view of the utility model;

[0021] Figure 4 It is a structure schematic view of the top view of the circular turntable of the utility model;

[0022] Figure 5 It is a structure schematic view of the explosion bead hole of the utility model.

[0023] In the drawing: 1, circular turntable; 2, servo motor; 3, high-speed removal valve group; 4, cleaning valve group; 5, defective explosion bead recycling device; 6, feeding hopper; 7, conveying belt; 8, flexible material shifting plate; 9, industrial camera; 10, light beam photoelectric switch; 11, absolute value encoder; 12, circular turntable pressing block; 13, removal device; 14, waste removal port; 15, qualified product falling port; 16, cleaning falling port; 17, backboard light; 18, upper computer. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0025] Embodiment 1

[0026] Please refer to Figures 1 to 5The utility model provides technical scheme: a kind of explosive bead form sorting device, including circular turntable 1 and base, the upper surface of base is rotatably connected with circular turntable 1, the lower surface of base is fixedly connected with installation servo motor 2, the lower surface of servo motor 2 is fixedly connected with absolute value encoder 11, the upper surface of base, fixed mounting has circular turnplate pressing block 12, the upper surface of base is fixedly installed with rejecting device 13, the lower surface of base is fixedly installed with waste rejecting port 14, the lower surface of base is fixedly connected with good product drop inlet 15, the lower surface of base is fixedly connected with cleaning drop inlet 16, the lower surface of base is fixedly connected with backboard light 17, the inner wall of frame is fixedly connected with host computer 18, circular turntable 1 is horizontally installed, and explosive bead hole position of multiple turns for placing explosive bead is provided on circular turntable 1, explosive bead vacancy is circular hole, is made of twelve concentric circular hole positions, circular hole diameter is greater than explosive bead diameter, the lower surface of base is fixedly installed with high-speed rejecting valve group 3, the upper surface of base is fixedly installed with cleaning valve group 4, the upper surface of base is fixedly installed with defective explosive bead recycling device 5, the outer surface of base is provided with frame, one side of frame is fixedly connected with feeding hopper 6, the upper surface of base is fixedly installed with conveying belt 7, the upper surface of base is fixedly installed with flexible material shifting plate 8, the inner wall of frame is fixedly connected with industrial camera 9, the upper surface of base is fixedly connected with opposite light photoelectric switch 10.

[0027] When using, circular turntable 1, servo motor 2, high-speed rejecting valve group 3, cleaning valve group 4, defective explosive bead recycling device 5, feeding hopper 6, conveying belt 7, flexible material shifting plate 8, industrial camera 9, opposite light photoelectric switch 10, absolute value encoder 11, circular turnplate pressing block 12, waste rejecting port 14, good product drop inlet 15, cleaning drop inlet 16, backboard light 17, host computer 18 etc. are formed by circular upper feeding port, and each part is combined together, servo motor 2 at the bottom of circular turntable 1 drives circular turntable 1 to rotate by coupling, the absolute value encoder 11 of servo motor 2 can remember the rotating position of turntable, explosive bead is conveyed to conveying belt 7 on the upper surface of base and falls into circular turntable 1, in the rotating process of circular turntable 1, flexible material shifting plate 8 evenly pushes explosive bead into the feeding port of circular turntable 1, and industrial camera 9 on the upper portion is used to take photos to explosive bead and identify defective explosive bead, high-speed rejecting valve group 3 is installed below circular turntable 1, when defective explosive bead rotates to the upper side of corresponding high-speed rejecting valve group 3, defective explosive bead is quickly blown into defective explosive bead recycling device 5, and good product explosive bead continues to rotate and falls into the rear good product drop inlet 15.

[0028] Example 2

[0029] Please refer to Figures 1 to 5The utility model provides technical scheme: a kind of explosive bead form sorting device, including circular turntable 1 and base, the upper surface of base is rotatably connected with circular turntable 1, the lower surface of base is fixedly connected with servo motor 2 of installation, the lower surface of base is fixedly installed with high-speed rejection valve group 3, the upper surface of base is fixedly installed with cleaning valve group 4, the upper surface of base is fixedly installed with defective explosive bead recycling device 5, the outer surface of base is provided with frame, one side of frame is fixedly connected with feeding hopper 6, the upper surface of base is fixedly installed with conveying belt 7, the upper surface of base is fixedly installed with flexible poking plate 8, the inner wall of frame is fixedly connected with industrial camera 9, the upper surface of base is fixedly connected with opposite light photoelectric switch 10, there is chamfer on the upper and lower surfaces of explosive bead hole position, two opposite light photoelectric switches 10 are installed on the upper portion of the inner and outer rings of circular turntable 1, there are multiple groups of round holes on the inner and outer sides of circular turntable 1, circular turntable 1 is provided with multiple explosive bead hole positions, twelve air holes corresponding to column number are provided on the fixed area below circular turntable 1, circular turntable 1 has seven U-shaped pressing blocks twelve positioning, there is roller on U-shaped pressing block twelve, circular turntable 1 is inserted into U-shaped groove.

[0030] When using, to ensure that the defect detected by industrial camera 9 can be correctly rejected in rejection device 13, signal processing is very important, opposite light photoelectric switch 10 triggers industrial camera 9 to take a photo, servo motor 2 absolute value encoder 11 accurately calculates position, signal transmission and processing are carried out within millisecond level time, ensure that defective explosive bead is normally rejected, and good product falls into good product drop inlet 15.

[0031] The above is only the preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art, according to the technical scheme and utility model concept of the utility model, within the technology range disclosed by the utility model, carries out equivalent replacement or change, should be covered in the protection scope of the utility model.

Claims

1. A blasting bead morphology sorting device comprising a circular carousel (1) and a base, characterized in that: The upper surface of the base is rotatably connected with a circular turntable (1), the lower surface of the base is fixedly connected with a servo motor (2) installed, the lower surface of the base is fixedly installed with a high-speed rejection valve group (3), the upper surface of the base is fixedly installed with a cleaning valve group (4), the upper surface of the base is fixedly installed with a defective burst ball recycling device (5), the outer surface of the base is provided with a frame, one side of the frame is fixedly connected with a feeding hopper (6), the upper surface of the base is fixedly installed with a conveying belt (7), the upper surface of the base is fixedly installed with a flexible poking plate (8), the inner wall of the frame is fixedly connected with an industrial camera (9), and the upper surface of the base is fixedly connected with a pair of photoelectric switches (10).

2. A sorting device of the shot configuration according to claim 1, characterized in that: The lower surface of the servo motor (2) is fixedly connected with an absolute value encoder (11), and the upper surface of the base is fixedly installed with a circular turntable pressing block (12).

3. A burst sorting device according to claim 2, wherein: The upper surface of the base is fixedly installed with a rejection device (13), and the lower surface of the base is fixedly installed with a waste rejection port (14).

4. A burst sorting device according to claim 3, wherein: The lower surface of the base is fixedly connected with a good product falling inlet (15), the lower surface of the base is fixedly connected with a cleaning falling inlet (16), the lower surface of the base is fixedly connected with a backboard light (17), and the inner wall of the frame is fixedly connected with an upper computer (18).

5. A burst sorting device according to claim 4, wherein: The circular turntable (1) is horizontally installed, the circular turntable (1) is provided with a plurality of burst ball hole positions for placing burst balls, the burst ball hole position is a circular hole, which is composed of twelve concentric circular hole positions, and the diameter of the circular hole is greater than the diameter of the burst ball.

6. A burst sorting device according to claim 5, wherein: The upper and lower surfaces of the burst ball hole position are chamfered, the inner and outer circles of the circular turntable (1) are provided with two pairs of photoelectric switches (10) at the upper part, and the inner and outer sides of the circular turntable (1) are provided with a plurality of circular holes.

7. A burst sorting device according to claim 6, wherein: The circular turntable (1) is provided with a plurality of burst ball hole positions, and the lower surface of the circular turntable (1) is provided with twelve air holes corresponding to the number of columns in the fixed area.

8. A burst sorting device according to claim 7, wherein: The circular turntable (1) has seven U-shaped pressing blocks and twelve positioning, the U-shaped pressing block twelve has a roller, and the circular turntable (1) is inserted into the U-shaped groove.

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