Laser passivation cleaning mechanism for automobile shock absorption tower
The laser passivation cleaning mechanism enables online cleaning of automotive shock absorber towers, solving the problems of low efficiency, unstable results, high cost, and heavy environmental impact associated with offline acid immersion cleaning. This improves cleaning efficiency, reduces costs, and alleviates environmental pressure.
Patent Information
- Application Number
- CN202422938907.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing offline acid immersion cleaning technology for automotive shock absorber towers suffers from problems such as low cleaning efficiency, unstable results, high cost, and significant environmental impact.
The laser passivation cleaning mechanism, including a rotating mechanism, a cleaning chamber, a six-axis robot, and a laser cleaning head, enables online cleaning of automotive shock absorber towers. The rotating mechanism sends the shock absorber towers into the cleaning chamber for laser passivation cleaning, and the cleaning and loading/unloading are carried out simultaneously.
It improves cleaning efficiency, reduces cleaning costs, alleviates environmental pressure, avoids the use of cleaning fluid and waste liquid treatment, and realizes automated operation.
Smart Images

Figure CN223518179U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of cleaning equipment technical field, specifically to a kind of laser passivation cleaning mechanism for automobile shock tower. BACKGROUND
[0002] Automobile shock tower is mainly formed by casting-pressing integrated, after shock tower casting-pressing, it is polished and ground by whole polishing process, but the adhesion of shock tower after polishing cannot meet the process requirements when special paint is coated in its specific area. Therefore, passivation treatment needs to be carried out on the specific area before coating.
[0003] The current method is offline liquid acid immersion cleaning, that is, before coating process, shock tower is transported to fixed immersion pool for whole immersion cleaning. After immersion cleaning, shock tower is transported back to production line for coating process.
[0004] The prior art mainly has the following deficiencies:
[0005] Firstly, the cleaning efficiency is low. The existing offline immersion cleaning first transports shock tower from production line to immersion pool, immerses and cleans for a certain time in immersion pool, then heats and dries after cleaning, and then transports back to production line for coating.
[0006] Secondly, the cleaning effect is unstable. Offline immersion cleaning adopts whole immersion method. However, if the protection of areas that do not need to be cleaned is not in place, these areas will also be cleaned, resulting in the need for rework and grinding of shock tower. And with the decrease of acid concentration, the immersion cleaning effect will become worse and worse, so acid needs to be supplemented in time
[0007] Thirdly, the cleaning cost is high. Offline immersion cleaning needs to use a large amount of acidic liquid, and with more and more immersion shock towers, acidic liquid also needs to be replaced in time.
[0008] Fourthly, the environmental pressure is great. Offline immersion cleaning produces a large amount of waste liquid, which needs to be treated by professional waste liquid treatment equipment before being discharged to the outside. UTILITY MODEL CONTENT
[0009] The utility model aims to provide a kind of laser passivation cleaning mechanism for automobile shock tower, which can effectively reduce cleaning cost, reduce environmental pressure, realize fast feeding and discharging operation of automobile shock tower, and improve cleaning efficiency.
[0010] To solve the above technical problems, the utility model adopts the following technical scheme:
[0011] A laser passivation cleaning mechanism for automobile shock towers, comprising a rotating mechanism and a cleaning room, the cleaning room is provided with a mounting area on the side, the rotating mechanism is located in the mounting area and is mounted on the cleaning room;
[0012] Wherein, the cleaning room is provided with a shielding mechanism, the shielding mechanism is used for closing or opening the mounting area, the rotating mechanism is used for placing the automobile shock towers to be processed, and the rotating mechanism is used for sending the automobile shock towers placed on one side of the rotating mechanism into the cleaning room for laser passivation cleaning and sending the cleaned automobile shock towers placed on the other side of the rotating mechanism out of the cleaning room after rotating.
[0013] Wherein, the cleaning room is provided with a robot, and a laser cleaning head is mounted on the robot, the laser cleaning head is used for passivation cleaning of specific areas of the automobile shock towers.
[0014] Further, the robot is a six-axis robot.
[0015] Wherein, the cleaning room is provided with a dust collecting cover, and the dust collecting cover is located below the automobile shock towers to be cleaned.
[0016] Preferably, the bottom of the dust collecting cover is provided with a dust suction port, and the dust suction port is used for being connected with a negative pressure adsorption mechanism.
[0017] Further, the shielding mechanism is a roller shutter door mechanism arranged in the mounting area.
[0018] Preferably, the rotating mechanism comprises a rotating base mounted on the cleaning room, a rotating disc arranged on the rotating base, a positioning tool arranged on the rotating disc and used for positioning and fixing the automobile shock towers, one side of the rotating disc is a cleaning working area, and the other side is a feeding / discharging area, and the cleaning working area and the feeding / discharging area are both provided with the positioning tool.
[0019] Further, the rotating disc is provided with a material leakage hole at the positions of the cleaning working area and the feeding / discharging area.
[0020] Preferably, the rotating base is provided with a rotating support seat used for supporting the rotating disc.
[0021] Further, the rotating support seat has a plurality of rotating support seats, and the rotating support seat comprises a support and a universal ball arranged on the support.
[0022] Compared with the prior art, the utility model has the following beneficial effects:
[0023] The utility model discloses a rotating mechanism is set up to send the car shock tower to the cleaning room and clean, under the action of rotating mechanism, the rotating mechanism rotates and is used to send the car shock tower of one side placed on the rotating mechanism to the cleaning room and carry out laser passivation cleaning, and the car shock tower of the other side placed and cleaned is sent to the cleaning room. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be to the embodiment needed to use the drawing of simple introduction, should understand, the following drawing only shows some embodiments of the utility model, therefore should not be seen as the limited scope, for the ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other related drawings according to these drawings.
[0025] Figure 1 It is the overall structure schematic diagram of the utility model.
[0026] Figure 2 It is the overall structure schematic diagram of the utility model Figure 1 after the structure schematic diagram of removing shielding mechanism.
[0027] Figure 3 It is the overall structure schematic diagram of the rotating mechanism of the utility model.
[0028] Figure 4 It is the front view of the utility model Figure 3 .
[0029] Reference signs:
[0030] 101 rotating mechanism, 102 cleaning room, 103 installation area, 104 shielding mechanism, 105 car shock tower, 106 robot, 107 dust collecting cover, 108 rotating base, 109 rotating disc, 110 positioning tooling, 111 rotating support seat, 112 universal bead, 113 support. DETAILED DESCRIPTION
[0031] In the following, only some exemplary embodiments are simply described.As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the utility model.Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0032] In the description of the utility model embodiments, it needs to be understood that the directions or positional relationships indicated by the terms "length", "vertical", "horizontal", "top", "bottom" and the like are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the utility model embodiments and simplifying the description, and thus cannot be understood as indicating or implying that the devices or elements indicated must have a specific direction, be constructed and operated in a specific direction, and thus cannot be understood as limiting the utility model embodiments.
[0033] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model embodiments, the meaning of "multiple" is two or more, unless otherwise explicitly specified and limited.
[0034] In the utility model embodiments, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected, or it can be communicated; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model embodiments can be understood according to the specific circumstances.
[0035] In the utility model embodiments, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include the direct contact of the first and second features, or can include the contact of the first and second features through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature include the vertical and inclined upward of the first feature above the second feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature include the vertical and inclined upward of the first feature above the second feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0036] The following disclosure provides many different embodiments or examples for implementing the different structures of the utility model embodiments. In order to simplify the disclosure of the utility model embodiments, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the utility model embodiments. In addition, the utility model embodiments can repeatedly refer to numbers and / or letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.
[0037] The embodiments of the utility model will be described below in detail with reference to the drawings.
[0038] Referring to Figures 1-3 The embodiment discloses a cleaning device, in particular to a laser passivation cleaning mechanism for automobile shock towers, including rotating mechanism 101 and cleaning room 102, the cleaning room side is provided with installation area 103, rotating mechanism 101 is located in installation area 103, and is installed on cleaning room 102;
[0039] Among them, the cleaning room 102 is provided with shielding mechanism 104, the shielding mechanism 104 is used to close or open installation area 103, the rotating mechanism 101 is used to place automobile shock tower 105 to be processed, and the rotating mechanism 101 is used to send automobile shock tower 105 placed on one side in rotating mechanism 101 into cleaning room 102 to carry out laser passivation cleaning, and the other side is placed in cleaning room 102 after washing automobile shock tower 105 is sent out, the shielding mechanism 104 is used to contact with rotating mechanism 101, and a part of rotating mechanism 101 is closed in cleaning room 102, so that the automobile shock tower 105 in the closed cleaning room 102 is cleaned.
[0040] The utility model discloses in actual use, through the rotating mechanism 101 of setting to send automobile shock tower 105 to cleaning room 102 and carry out cleaning, under the action of rotating mechanism 101, rotating mechanism 101 is used to send automobile shock tower 105 placed on one side in rotating mechanism 101 into cleaning room 102 to carry out laser passivation cleaning after rotating, and the other side is placed in cleaning room 102 after washing automobile shock tower 105 is sent out. So it can realize cleaning and feeding simultaneously, improve processing efficiency, adopt laser and clean, avoid using cleaning fluid, and do not need to handle cleaning fluid in later period, reduce processing cost.
[0041] In the embodiment, robot 106 is arranged in cleaning room 102, and a laser cleaning head is arranged on the robot 106, and the laser cleaning head is used for passivation cleaning of a specific area of the automobile shock tower 105.
[0042] In actual use, the robot 106 is a six-axis robot 106.
[0043] Further, a dust collecting hood 107 is arranged in the cleaning room 102, and the dust collecting hood 107 is located below the automobile shock tower 105 to be cleaned.
[0044] Among them, the dust collecting hood 107 bottom is provided with dust suction port, and the dust suction port is used for being connected with negative pressure adsorption mechanism, and is used for realizing the collection of dust.
[0045] Further, in the embodiment, the shielding mechanism 104 is a roller shutter door mechanism arranged in the installation area 103.
[0046] The rotating mechanism 101 comprises a rotating base 108 installed on the cleaning room 102, and a rotating disc 109 arranged on the rotating base 108, wherein the rotating disc 109 is provided with a positioning tool 110 for positioning and fixing the automobile shock tower 105, and one side of the rotating disc 109 is a cleaning work area, and the other side is a feeding / discharging area, and the cleaning work area and the feeding / discharging area are both provided with the positioning tool 110.
[0047] In actual use, the shielding mechanism 104 contacts the rotating disc 109, thereby dividing the rotating disc 109 into the cleaning work area and the feeding / discharging area, and the area located in the cleaning room 102 can be referred to as the cleaning work area.
[0048] Further, the rotating disc 109 is provided with a material leakage hole at the cleaning work area and the feeding / discharging area.
[0049] Further, the rotating base 108 is provided with a rotating support 111 for supporting the rotating disc 109.
[0050] The rotating support 111 comprises a support 113 and a universal ball 112 arranged on the support 113.
[0051] The rotating support 111 can support the rotating disc 109, and in the embodiment, the rotating base 108 can adopt a rotating turntable structure in the prior art.
[0052] In order to facilitate further understanding of the utility model by those skilled in the art, the utility model will be further described in combination with specific implementation cases.
[0053] In order to improve the cleaning efficiency and cleaning effect of the passivation cleaning process of the specific area of the automobile shock tower 105, effectively reduce the cleaning cost, and reduce the environmental protection pressure, the utility model discloses an online laser cleaning mechanism for passivation cleaning of the specific area of the automobile shock tower.
[0054] The laser cleaning mechanism mainly comprises a cleaning room 102, a rotating mechanism 101, a six-axis robot and a laser cleaning head. The cleaning room 102 isolates the cleaning work area to avoid damage to personnel during laser work. The rotating mechanism 101 comprises an upper / lower feeding area and a cleaning work area. The upper / lower feeding area is outside the cleaning room 102 and is connected with the automobile shock tower 105 production line. After the upper feeding is completed, the door (roller shutter door mechanism) of the cleaning room 102 is opened, the rotating mechanism 101 is rotated by 180 degrees, and the automobile shock tower 105 is transported to the cleaning work area in the cleaning room 102. At the same time, the automobile shock tower 105 that has completed the cleaning work in the original cleaning work area is transported to the upper / lower feeding area. Then, the cleaning work is carried out in the cleaning room 102, and the feeding and discharging work is carried out outside the cleaning room 102. After the automobile shock tower 105 reaches the cleaning work area, the six-axis robot drives the laser cleaning head to move to a specific cleaning area, the laser cleaning head starts to emit laser, and the cleaning work is carried out.
[0055] In actual use, the tooling station mode can be adopted to be connected with the automobile shock tower 105 production line, and the whole process is automatically controlled without manual intervention, so that the cleaning efficiency is effectively improved and the cleaning cost is reduced. The feeding and discharging of the automobile shock tower 105 can be realized by using a mechanical hand, so that the purpose of automatic processing is achieved.
[0056] In the utility model, the laser cleaning mode is adopted, and the cleaning effect is accurately controlled by accurately controlling the laser parameters during specific implementation. The cleaning purpose can be achieved by presetting the path of the laser cleaning head. In the use process of the utility model, the laser cleaning does not need additional consumables and will not produce waste liquid, so that the cleaning cost and environmental protection pressure can be effectively reduced.
[0057] Although the preferred embodiments of the utility model have been described, those skilled in the art can make further changes and modifications to the embodiments once they know the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the utility model.
[0058] The above only describes the preferred embodiments of the utility model and does not limit the utility model. It should be pointed out that any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A laser passivation cleaning mechanism for automobile shock towers, comprising a rotating mechanism and a cleaning room, characterized in that: The cleaning room is provided with a mounting area on the side, and the rotating mechanism is located in the mounting area and mounted on the cleaning room; The cleaning room is provided with a shielding mechanism for closing or opening the mounting area, and the rotating mechanism is used for placing the automobile shock tower to be processed, and after the rotating mechanism rotates, the automobile shock tower placed on one side of the rotating mechanism is sent into the cleaning room for laser passivation cleaning, and the automobile shock tower cleaned on the other side is sent out of the cleaning room.
2. The laser passivation cleaning mechanism for the automobile shock tower according to claim 1, wherein: A robot is arranged in the cleaning room, and a laser cleaning head is mounted on the robot, which is used for passivation cleaning of a specific area of the automobile shock tower.
3. The laser passivation cleaning mechanism for the automobile shock tower according to claim 2, wherein: The robot is a six-axis robot.
4. The laser passivation cleaning mechanism for the automobile shock tower according to claim 1, wherein: A dust collecting cover is arranged in the cleaning room, and the dust collecting cover is located below the automobile shock tower to be cleaned.
5. The laser passivation cleaning mechanism for the automobile shock tower according to claim 4, wherein: A dust suction port is arranged at the bottom of the dust collecting cover, and the dust suction port is used for connecting with a negative pressure suction mechanism.
6. The laser passivation cleaning mechanism for the automobile shock tower according to claim 4, wherein: The shielding mechanism is a roller shutter door mechanism arranged in the mounting area.
7. The laser passivation cleaning mechanism for the shock tower of an automobile according to any one of claims 1-5, wherein: The rotating mechanism includes a rotating base mounted on the cleaning room and a rotating disc arranged on the rotating base, and the rotating disc is provided with a positioning tool for positioning and fixing the automobile shock tower.
8. The laser passivation cleaning mechanism for the automobile shock tower according to claim 7, wherein: The rotating disc is provided with a material leakage hole at the positions of the cleaning work area and the feeding / discharging area.
9. The laser passivation cleaning mechanism for the automobile shock tower according to claim 7, wherein: The rotating base is provided with a rotating support seat for supporting the rotating disc.
10. The laser passivation cleaning mechanism for the automobile shock tower according to claim 9, wherein: The rotating support seat has a plurality of rotating support seats, and the rotating support seat includes a support seat and a universal ball arranged on the support seat.