Machine tool bearing ring shaping device capable of achieving rapid clamping
The quick-clamp mechanism rapidly clamps the bearing rings, solving the problems of high manpower consumption, difficulty in controlling force, and cumbersome clamping in existing technologies, thus improving the efficiency and stability of bearing ring shaping.
Patent Information
- Application Number
- CN202422699879.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The existing bearing ring forming process requires a lot of manpower, the force is difficult to control, it is easy to be damaged, and the clamping process is cumbersome, which affects the processing efficiency.
The quick-clamping mechanism is adopted, which drives the connecting block to rotate through the hydraulic cylinder, thereby causing the telescopic rod to extend and retract, so that the clamping block can quickly fit around the bearing ring. Combined with the drive motor and slide rail, the movement stability is improved, and spring buffering is used to avoid damage.
This technology enables rapid clamping of bearing rings, improving processing efficiency and the stability of the forming process, while reducing manpower consumption and accident risks.
Smart Images

Figure CN223518339U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bearing sleeves, and specifically to a machine tool bearing ring shaping device for quick clamping. Background Technology
[0002] Bearing rings are ring-shaped parts of radial rolling bearings with one or more raceways. In traditional bearing ring production, it is easy to cause inconsistent inner wall thickness, which requires remelting and remanufacturing, resulting in high production costs. Therefore, in order to avoid high production costs, bearing processing companies now usually adopt the method of shaping and then tempering to recover losses.
[0003] In the current bearing ring forming process, ordinary jigs are used to hold the bearing rings and the deformed rings are shaped by hammering. The hammering method not only requires a lot of manpower, but it is also difficult to control the hammering force, which can easily damage the surface of the bearing rings. At the same time, the clamping process of ordinary jigs is usually cumbersome and requires a certain amount of time and manpower, which affects the processing efficiency to some extent.
[0004] Therefore, it is necessary to invent a quick-clamping machine tool bearing ring shaping device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a quick-clamping machine tool bearing race forming device. The device involves placing the bearing race on a race frame, then turning on a cylinder switch to push a connecting rod, which in turn rotates the connecting block inside the race frame. The rotation of the connecting block causes an external inclined block to press against the surrounding telescopic rods, which in turn push a clamping block to rotate on a fixed frame. This allows the clamping block to fit tightly around the bearing race, achieving quick clamping. This addresses the problem mentioned in the background section where existing bearing races are clamped using ordinary fixtures during the forming process, and deformed races are reshaped by hammering. Hammering requires significant manpower, and the hammering force is difficult to control, easily damaging the bearing race surface. Furthermore, the clamping process with ordinary fixtures is usually cumbersome, requiring considerable time and manpower, which negatively impacts processing efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a quick-clamping machine tool bearing ring shaping device, including a base for supporting the bearing ring shaping device;
[0007] The mobile assembly is installed above the base, is used for moving, the upper side of the base is fixedly connected with a support frame, the upper side of the support frame is provided with a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with a top plate, the lower side of the top plate is provided with a lower plate, the lower side of the lower plate is fixedly connected with a connecting seat, the connecting seat penetrates a bolt on one side, and a shaping pressure head is fixedly installed in the connecting seat.
[0008] The fast clamping mechanism is installed above the mobile assembly and is used for clamping the bearing ring.
[0009] Preferably, the mobile assembly comprises a support frame, the support frame is installed above the base, the rear side of the support frame is fixedly provided with a driving motor, the output end of the driving motor is fixedly connected with a lead screw, and the outer portion of the lead screw is movably connected with a mobile seat.
[0010] Preferably, the upper sides of the support frame are fixedly connected with slide rails, the outer portions of the slide rails are movably connected with slide blocks, and the mobile seat is fixedly connected with the slide blocks.
[0011] Preferably, the fast clamping mechanism comprises a sleeve frame, the sleeve frame is installed above the mobile seat, the inner portion of the sleeve frame is movably connected with a connecting block, one side of the connecting block is fixedly connected with a connecting rod, one side of the connecting rod is movably connected with an air cylinder, the upper side of the connecting block is fixedly connected with a rotating disc, the inner portion of the sleeve frame is movably connected with telescopic rods around, the outer portion of the sleeve frame is fixedly connected with a fixing frame around, the inner portion of the fixing frame is movably connected with clamping blocks, and the side surfaces of the clamping blocks are all fixedly provided with anti-skid protrusions.
[0012] Preferably, the telescopic rods and the clamping blocks are provided with three groups, and the three groups of telescopic rods and clamping blocks are distributed in a sleeve frame annular array.
[0013] Preferably, the upper sides of the lower plate are all fixedly connected with movable rods, the movable rods are movably connected with the top plate, and the outer portions of the movable rods are provided with springs.
[0014] In the above technical solution, the technical effects and advantages of the utility model are provided:
[0015] The fast clamping mechanism is provided, the bearing ring can be quickly clamped, the working efficiency is improved, the stability in the shaping process is also strengthened, the bearing ring is placed on the sleeve frame, then the air cylinder switch is opened, the connecting rod is pushed to drive the connecting block in the sleeve frame to rotate, the outer inclined block is extruded to make the telescopic rods around expand and contract, the telescopic rods are pushed to drive the clamping blocks to rotate on the fixing frame, so that the clamping blocks are tightly attached around the bearing ring, and quick clamping is realized. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to make the technical scheme of the embodiments of the present application or the prior art clearer, the accompanying drawings needed in the embodiments will be briefly introduced as follows. Obviously, the accompanying drawings in the following description only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0017] Figure 1 It is the overall structure schematic view of the utility model;
[0018] Figure 2 It is the mobile assembly structure schematic view of the utility model;
[0019] Figure 3 It is the sleeve frame structure schematic view of the utility model;
[0020] Figure 4 It is the quick clamping mechanism structure schematic view of the utility model;
[0021] Figure 5 It is the shaping pressure head structure schematic view of the utility model.
[0022] Explanation of reference signs:
[0023] 1, base; 2, mobile assembly; 201, support; 202, drive motor; 203, screw rod; 204, sliding rail; 205, sliding block; 206, moving seat; 3, quick clamping mechanism; 301, sleeve frame; 302, connecting block; 303, connecting rod; 304, air cylinder; 305, rotary disc; 306, telescopic rod; 307, fixing frame; 308, clamping block; 309, anti-skid boss; 4, support frame; 5, hydraulic cylinder; 6, top plate; 7, lower plate; 8, movable rod; 9, spring; 10, connecting seat; 11, bolt; 12, shaping pressure head. DETAILED DESCRIPTION
[0024] In order to make those skilled in the art better understand the technical scheme of the utility model, the utility model will be further described in detail in conjunction with the drawings.
[0025] The utility model provides a kind of machine tool bearing ring shaping device of quick clamping as shown in Figures 1-5 It is the overall structure schematic view of the utility model;
[0026] Mobile assembly 2 is installed above base 1, for moving, the top of base 1 is fixedly connected with support frame 4, the top of support frame 4 is provided with hydraulic cylinder 5, the output end of hydraulic cylinder 5 is fixedly connected with top plate 6, the lower portion of top plate 6 is provided with lower plate 7, the lower portion of lower plate 7 is fixedly connected with connecting seat 10, one side of connecting seat 10 is penetrated with bolt 11, and shaping pressure head 12 is fixedly installed in the inside of connecting seat 10.
[0027] The fast clamping mechanism 3 is installed above the moving assembly 2 and is used for clamping the bearing ring. The bearing ring is placed on the sleeve frame 301, and then the air cylinder 304 switch is opened to push the connecting rod 303 to drive the connecting block 302 inside the sleeve frame 301 to rotate. The rotation of the connecting block 302 causes the external inclined block to extrude the telescopic rods 306 around to extend and retract. The telescopic rods 306 extend and retract to push the clamping block 308 to rotate on the fixed frame 307, so that the clamping block 308 is tightly attached around the bearing ring, thereby achieving fast clamping.
[0028] As shown in Figure 1 and Figure 2 , the moving assembly 2 includes a support 201 installed above the base 1. The rear side of the support 201 is fixedly provided with a driving motor 202. The output end of the driving motor 202 is fixedly connected with a lead screw 203. The outer part of the lead screw 203 is movably connected with a moving seat 206. The driving motor 202 is turned on to drive the lead screw 203 to rotate, and the outer moving seat 206 is moved forward and backward by the rotation of the lead screw 203, so that the moving seat 206 moves to the range of the shaping processing. In this way, the bearing ring does not need to be directly placed below the shaping processing, which not only avoids accidents, but also reduces the risk.
[0029] As shown in Figure 2 , the upper sides of the support 201 are fixedly connected with sliding rails 204. The outer parts of the sliding rails 204 are movably connected with sliding blocks 205. The moving seat 206 is fixedly connected with the sliding blocks 205. When the moving seat 206 moves by the rotation of the lead screw 203, the sliding blocks 205 on the lower sides of the moving seat 206 move outside the sliding rails 204 on the support 201, thereby improving the stability of the moving seat 206.
[0030] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in the drawings, the quick clamping mechanism 3 comprises a sleeve frame 301 mounted above the moving seat 206, a connecting block 302 movably connected inside the sleeve frame 301, a connecting rod 303 fixedly connected to one side of the connecting block 302, a pneumatic cylinder 304 movably connected to one side of the connecting rod 303, a rotating disc 305 fixedly connected above the connecting block 302, telescopic rods 306 movably connected around the inside of the sleeve frame 301, a fixed frame 307 fixedly connected around the outside of the sleeve frame 301, clamping blocks 308 movably connected inside the fixed frame 307, anti-slip protrusions 309 fixedly arranged on the side surfaces of the clamping blocks 308, the bearing ring is placed on the sleeve frame 301 first, then the pneumatic cylinder 304 switch is turned on, the connecting rod 303 is pushed to drive the connecting block 302 inside the sleeve frame 301 to rotate, the telescopic rods 306 around the sleeve frame 301 are extruded to expand or contract, the clamping blocks 308 on the fixed frame 307 are pushed to rotate through the telescopic rods 306, so that the clamping blocks 308 are tightly attached around the bearing ring, and quick clamping is realized.
[0031] As shown in the drawings, Figure 3 and Figure 4 As shown in the drawings, the telescopic rods 306 and the clamping blocks 308 are provided in three groups, the three groups of telescopic rods 306 and the clamping blocks 308 are arranged in a ring array around the sleeve frame 301, the bearing ring is clamped around by the three groups of clamping blocks 308, the clamping range is improved, and the stability of clamping the bearing ring is improved.
[0032] As shown in the drawings, Figure 1 and Figure 5 As shown in the drawings, the two sides of the upper plate 7 are fixedly connected with movable rods 8, the movable rods 8 are movably connected with the top plate 6, and the outside of the movable rods 8 is provided with springs 9, when the hydraulic cylinder 5 pushes the top plate 6 to contact the lower plate 7 and the shaping pressure head 12 to the bearing ring, in order to avoid that the compacting force is too large to cause damage to the bearing ring, when the lower plate 7 and the shaping pressure head 12 are pressed down, the movable rods 8 around the lower plate 7 are telescoped and moved in the top plate 6, and the springs 9 outside the movable rods 8 play a buffering role between the lower plate 7 and the top plate 6, so that damage to the bearing ring is avoided when the bearing ring is shaped and compacted.
[0033] The working principle of this utility model is as follows: First, connect the external power supply. Then, place the bearing ring to be shaped on the sleeve 301. Next, turn on the cylinder 304 switch, pushing the connecting rod 303 to rotate the connecting block 302 inside the sleeve 301. The rotation of the connecting block 302 causes the external inclined block to press the telescopic rod 306 around the perimeter to extend and retract. The extension and retraction of the telescopic rod 306 pushes the clamping block 308 to rotate on the fixed frame 307, thus making the clamping block 308 close to the bearing ring, achieving quick clamping. After clamping and fixing, turn on the drive motor 202 switch, driving the lead screw 203 inside the bracket 201 to rotate. The rotation of the lead screw 203 drives the external moving seat 206, quick clamping mechanism 3, and bearing ring to move to the shaping processing area. After moving to the shaping area, turn off the drive motor 202 switch, and then turn on the hydraulic cylinder 5 switch, pushing the top plate 6, the lower plate 7, and the shaping pressure head 12 below to neatly press the bearing ring. In practice, the movable rods 8 around the lower plate 7 extend and retract within the top plate 6. The springs 9 outside the movable rods 8 act as a buffer between the lower plate 7 and the top plate 6, thus preventing damage during the shaping and pressing of the bearing race. Pressure is applied to the bearing race by the shaping pressure head 12, thereby shaping the bearing race. After shaping, the hydraulic cylinder 5 switch is turned off, and the shaping pressure head 12 is raised and lowered to the initial position. Then, the drive motor 202 switch is turned on, driving the lead screw 203 to rotate. The lead screw 203 drives the moving seat 206 and the shaped bearing race to slide forward. Finally, the drive motor 202 switch is turned off, and the shaped bearing race is removed by quickly reversing the previous steps. Then, the next bearing race that needs to be shaped is placed in. Finally, when the device is no longer in use, all drive power is turned off, and the external power is disconnected. This completes the use of the quick-clamping machine tool bearing race shaping device.
[0034] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A quick clamping machine tool bearing ring sizing device, characterized by: Including base (1) for carrying bearing ring shaping device; The mobile assembly (2) is installed above the base (1), used for moving, the upper side of the base (1) is fixedly connected with a support frame (4), the upper side of the support frame (4) is provided with a hydraulic cylinder (5), the output end of the hydraulic cylinder (5) is fixedly connected with a top plate (6), the lower side of the top plate (6) is provided with a lower plate (7), the lower side of the lower plate (7) is fixedly connected with a connecting seat (10), one side of the connecting seat (10) penetrates through a bolt (11), the inside of the connecting seat (10) is fixedly installed with a shaping pressure head (12); The fast clamping mechanism (3) is installed above the mobile assembly (2) for clamping the bearing ring.
2. A quick clamping machine bearing ring truing device according to claim 1 wherein: The mobile assembly (2) includes a bracket (201), which is installed above the base (1), and a drive motor (202) is fixedly arranged on the rear side of the bracket (201), a lead screw (203) is fixedly connected to the output end of the drive motor (202), and a moving seat (206) is movably connected to the outside of the lead screw (203).
3. A quick clamping machine bearing ring truing device according to claim 2, wherein: The upper sides of the bracket (201) are fixedly connected with slide rails (204), the outside of the slide rails (204) is movably connected with slide blocks (205), and the moving seat (206) is fixedly connected with the slide blocks (205).
4. A quick clamping machine bearing ring truing device according to claim 2, wherein: The fast clamping mechanism (3) includes a sleeve frame (301) installed above the moving seat (206), a connecting block (302) movably connected to the inside of the sleeve frame (301), a connecting rod (303) fixedly connected to one side of the connecting block (302), an air cylinder (304) movably connected to one side of the connecting rod (303), a rotary table (305) fixedly connected to the upper side of the connecting block (302), telescopic rods (306) movably connected to the inside of the sleeve frame (301) around, a fixing frame (307) fixedly connected to the outside of the sleeve frame (301) around, a clamping block (308) movably connected to the inside of the fixing frame (307), and anti-skid protrusions (309) fixedly arranged on the surface of one side of the clamping block (308).
5. A quick clamping machine bearing ring truing device according to claim 4 wherein: The telescopic rods (306) and the clamping blocks (308) are provided with three groups, and the three groups of telescopic rods (306) and clamping blocks (308) are distributed in a ring array around the sleeve frame (301).
6. A quick clamping machine bearing ring truing device according to claim 1 wherein: The upper sides of the lower plate (7) are fixedly connected with movable rods (8), the movable rods (8) are movably connected with the top plate (6), and the outside of the movable rods (8) is provided with springs (9).