Forging device for wear-resistant steel ball machining
By designing a forging die mechanism that is easy to disassemble and replace, the problem of poor processing effect caused by die wear in existing forging devices is solved, and the processing quality of wear-resistant steel balls is improved.
Patent Information
- Application Number
- CN202423089094.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-15
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-15
AI Technical Summary
The forging dies of existing forging devices for processing wear-resistant steel balls are fixed and are prone to wear after long-term use, resulting in poor processing results.
A forging device including an upper mold mechanism, a lower mold mechanism, and a clamping mechanism was designed. The clamping mechanism facilitates the disassembly and replacement of the forging mold, and the electric push rod and cam structure enable the rapid installation and disassembly of the mold.
It enables convenient disassembly and replacement of forging dies, extends the service life of the dies, and improves the processing effect of steel balls.
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Figure CN223518569U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wear -resistant steel ball processing technical field, concretely is a kind of forging device for wear -resistant steel ball processing. BACKGROUND
[0002] Through search, China patent publication No. CN216027826U discloses a kind of forging device for wear -resistant steel ball, including base, the top of base is fixedly connected with fixedly connected support, the end of fixedly connected support away from base is fixedly connected with cover plate, the top of fixedly connected support one side is fixedly connected with forging device mechanism, the top of cover plate and forging device mechanism is fixedly connected with hanging ring, the hydraulic rod of forging device mechanism is fixedly connected with forging upper die, the end of fixedly connected support away from forging device mechanism is fixedly connected with forging lower die, the shaft center of forging upper die and forging lower die is with same axis, forging lower die includes fixed damping device;Reduce the force of forging upper die to forging lower die, increase the use frequency of forging upper die and forging lower die, the prior art in the above has following defects: forging die is fixed installation form, do not change its disassembly, due to long time use, the impact of influence can cause wear to forging die, and then lead to steel ball processing effect is poor, so as to propose a kind of forging device for wear -resistant steel ball processing to solve the above problems proposed. UTILITY MODEL CONTENT
[0003] (One) technical problem solved
[0004] In view of the deficiencies in the prior art, the utility model provides a kind of forging device for wear -resistant steel ball processing, with the advantage of being convenient to disassemble forging die and replace, solve the problem mentioned in the above background art.
[0005] (Two) technical scheme
[0006] To realize the above-mentioned purpose of being convenient to disassemble forging die and replace, the utility model provides the following technical scheme: a kind of forging device for wear -resistant steel ball processing, including operation table and the installation plate of two numbers, the top of operation table is fixedly installed with frame body, the inner wall left and right sides of frame body are all fixedly installed with installation frame, installation plate is slidably installed between two installation frames, the top of operation table is fixedly installed with installation plate, the top of frame body is provided with the drive assembly extending to its inner side and being connected with top installation plate, the inner side of top installation plate is provided with the upper die mechanism extending to its bottom, the inner side of bottom installation plate is provided with the lower die mechanism extending to its top, the inner side of installation plate is provided with the clamping mechanism extending to its outer side, top clamping mechanism is connected with upper die mechanism, bottom clamping mechanism is connected with lower die mechanism;
[0007] The driving assembly comprises an electric push rod, the top of the frame body is fixedly provided with the electric push rod whose output end extends to the inside of the frame body, and the output end of the electric push rod is fixedly provided with a mounting frame which is fixedly connected with the outside of the top mounting plate.
[0008] Preferably, the upper die mechanism comprises first ladder blocks, the inside of the top mounting plate is slidably provided with two first ladder blocks which extend to the bottom thereof, the bottom of the first ladder block is fixedly provided with a first rectangular plate, the front side of the first rectangular plate is fixedly provided with a first handle, and the bottom of the first handle is fixedly provided with a forging upper die.
[0009] Preferably, the lower die mechanism comprises second ladder blocks, the inside of the bottom mounting plate is slidably provided with two second ladder blocks which extend to the top thereof, the top of the second ladder block is fixedly provided with a second rectangular plate, the second rectangular plate is symmetrically distributed with the first rectangular plate, the front side of the second rectangular plate is fixedly provided with a second handle, the top of the second rectangular plate is fixedly provided with a buffer mounting seat, the inside of the buffer mounting seat is movably provided with a forging lower die which extends to the top thereof.
[0010] Preferably, the clamping mechanism comprises moving plates, the inside of the mounting plate is slidably provided with two moving plates between the front and rear sides of the inner wall thereof, one side of the moving plate is fixedly provided with a fixed spring which is fixedly connected with the inner wall of the mounting plate, the opposite side of each of the two moving plates is fixedly provided with a connecting plate, one end of the connecting plate is fixedly provided with a push plate, the inner wall of the mounting plate is rotatably provided with a rotating rod which extends to the outside thereof, the outside of the rotating rod is fixedly provided with a cam which is attached to the push plate, the opposite side of each of the two moving plates is fixedly provided with a vertical plate which extends to the outside of the mounting plate, one side of the vertical plate is fixedly provided with a strip plate, one side of the strip plate is fixedly provided with two clamping rods, one end of the top clamping rod is clamped with the first rectangular plate, one end of the bottom clamping rod is clamped with the second rectangular plate, the top rotating rod extends to the top of the mounting plate, and the bottom rotating rod extends to the bottom of the operation table.
[0011] Preferably, the inside of the mounting plate is provided with a mounting groove, one side of the mounting plate is provided with a strip-shaped hole which is adapted to the moving track of the vertical plate, and one side of the mounting plate is provided with two trapezoidal grooves.
[0012] Preferably, the bottom of the operation table is fixedly provided with two supporting plates, the two mounting frames are symmetrically distributed left and right, and the size of the mounting frame is adapted to the moving track of the top mounting plate.
[0013] (Three)beneficial effects
[0014] Compared with the prior art, the forging device for wear-resistant steel ball processing has the following beneficial effects:
[0015] The forging device for wear-resistant steel ball processing is fixed and installed to the upper die mechanism and the lower die mechanism through the clamping mechanism, the upper die mechanism and the lower die mechanism are convenient to disassemble and new upper die mechanism and lower die mechanism are convenient to replace, the movable plate and the vertical plate are moved and the fixed spring is compressed through the rotation of the rotating rod and the cam, then the strip plate and the clamping rod are moved, the top clamping rod is separated from the first rectangular plate, the bottom clamping rod is separated from the second rectangular plate, and the upper die mechanism and the lower die mechanism are quickly disassembled, then new upper die mechanism and lower die mechanism are replaced, the upper die mechanism is installed again through the clamping mechanism, the first trapezoidal block extends to the inner side of the top mounting plate, the top rotating rod is rotated again to release the limiting of the push plate by the cam, the tension of the fixed spring drives the movable plate to reset, the top vertical plate, the strip plate and the clamping rod are reset, the clamping rod fixes the first rectangular plate, the installation of the upper die mechanism is completed, the second trapezoidal block extends to the inner side of the bottom mounting plate, the installation of the second rectangular plate is completed through the control of the bottom rotating rod, and the purpose of conveniently disassembling and replacing the forging die is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structure perspective view of the utility model;
[0017] Figure 2 It is a local structure section view perspective view of the utility model;
[0018] Figure 3 It is a local structure bottom view explosion view of the utility model;
[0019] Figure 4 It is a local structure explosion view of the utility model.
[0020] In the drawing: 1 operation table, 2 frame body, 3 installation frame, 4 mounting plate, 5 drive assembly, 51 electric push rod, 52 mounting bracket, 6 upper die mechanism, 61 first trapezoidal block, 62 second rectangular plate, 63 first handle, 64 forging upper die, 7 lower die mechanism, 71 second trapezoidal block, 72 second rectangular plate, 73 second handle, 74 buffer mounting seat, 75 forging lower die, 8 clamping mechanism, 81 movable plate, 82 fixed spring, 83 connecting plate, 84 push plate, 85 rotating rod, 86 cam, 87 vertical plate, 88 strip plate, 89 clamping rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0022] Please refer to Figures 1-4 The utility model provides a kind of technical scheme: a kind of forging device for wear-resistant steel ball processing, including operation platform 1 and the mounting plate 4 of two numbers, two mounting plate 4 is symmetrically distributed, the top of operation platform 1 is fixedly installed with frame body 2, frame body 2 is U type design, the inner wall of frame body 2 left and right sides is fixedly installed with mounting frame 3, two mounting frame 3 are slidably installed with mounting plate 4, the top of operation platform 1 is fixedly installed with mounting plate 4, the top of frame body 2 is provided with the drive assembly 5 extending to its inner side and being connected with top mounting plate 4, the inner side of top mounting plate 4 is provided with the upper die mechanism 6 extending to its bottom, the inner side of bottom mounting plate 4 is provided with the lower die mechanism 7 extending to its top, the inner side of mounting plate 4 is provided with the clamping mechanism 8 extending to its outer side, top clamping mechanism 8 is connected with upper die mechanism 6, bottom clamping mechanism 8 is connected with lower die mechanism 7.
[0023] The bottom of operation platform 1 is fixedly installed with the support plate of two numbers, two mounting frame 3 is symmetrically distributed, and the size of mounting frame 3 is adapted to the movement track of top mounting plate 4.
[0024] Drive assembly 5 includes electric push rod 51, the top of frame body 2 is fixedly installed with the electric push rod 51 of output end extending to the inner side of frame body 2, and electric push rod 51 is electrically connected with external power supply, and is controlled by external program, and the output end of electric push rod 51 is fixedly installed with mounting bracket 52, and mounting bracket 52 is fixedly connected with the outer side of top mounting plate 4.
[0025] Upper die mechanism 6 includes first ladder block 61, and the inner side of top mounting plate 4 is slidably installed with the first ladder block 61 of two numbers and extending to its bottom, two first ladder blocks 61 are symmetrically distributed, and the bottom of locking first ladder block 61 is fixedly installed with first rectangular plate 62, the left and right sides of first rectangular plate 62 are all provided with the circular clamping groove adapted to clamping rod 89, first handle 63 is fixedly installed on the front side of first rectangular plate 62, and the outer side of first handle 63 is wrapped with sponge cover, comfortable holding feeling is provided, first handle 63 is fixedly installed with forging upper die 64 on the bottom.
[0026] The lower mold mechanism 7 comprises two second ladder blocks 71, the inner side of the bottom mounting plate 4 is slidably provided with two second ladder blocks 71 extending to the top thereof, the two second ladder blocks 71 are symmetrically distributed left and right, the top of the second ladder block 71 is fixedly provided with a second rectangular plate 72, the left and right sides of the second rectangular plate 72 are provided with clamping grooves matched with the clamping rods 89, the second rectangular plate 72 is symmetrically distributed with the first rectangular plate 62, the front side of the second rectangular plate 72 is fixedly provided with a second handle 73, the outer side of the second handle 73 is wrapped with a sponge cover, which provides a comfortable holding feeling and is convenient for users to operate, the top of the second rectangular plate 72 is fixedly provided with a buffer mounting seat 74, the buffer mounting seat 74 can provide a certain buffering effect during forging to protect the mold and the workpiece from being damaged, and the inner side of the buffer mounting seat 74 is movably provided with a forging lower mold 75 extending to the top thereof.
[0027] The clamping mechanism 8 comprises two moving plates 81, the inner wall of the mounting plate 4 is slidably provided with two moving plates 81 between the front and rear sides thereof, the two moving plates 81 are symmetrically distributed left and right, one side of the moving plate 81 is fixedly provided with a fixed spring 82 fixedly connected with the inner wall of the mounting plate 4, the elastic coefficient of the fixed spring 82 can be set according to requirements, the opposite side of each of the two moving plates 81 is fixedly provided with a connecting plate 83, one end of the connecting plate 83 is fixedly provided with a push plate 84, the inner wall of the mounting plate 4 is rotatably connected with a rotating rod 85 extending to the outer side thereof, the outer side of the rotating rod 85 is fixedly provided with a cam 86 abutting against the push plate 84, the front and rear ends of the cam 86 are protruding, the opposite sides of the upper and lower moving plates 81 are fixedly provided with vertical plates 87 extending to the outer side of the mounting plate 4, one side of the vertical plate 87 is fixedly provided with a strip plate 88, one side of the strip plate 88 is fixedly provided with two clamping rods 89, one end of the top clamping rod 89 is clamped with the first rectangular plate 62, and one end of the bottom clamping rod 89 is clamped with the second rectangular plate 72, the top rotating rod 85 extends to the top of the mounting plate 4, and the bottom rotating rod 85 extends to the bottom of the operation table 1.
[0028] The inner side of the mounting plate 4 is provided with a mounting groove, one side of the mounting plate 4 is provided with a strip-shaped hole matched with the moving track of the vertical plate 87, and one side of the mounting plate 4 is provided with two trapezoidal grooves.
[0029] In use, first, the parts need to be checked for damage, and ensure that the connection between the components fastening reliable, then according to the wear-resistant steel ball size and requirements of the appropriate mold, and install it on the mounting plate 4, after power on, start the electric push rod 51, make its output end push mounting frame 52 and top mounting plate 4 down, in the process of moving, the upper die mechanism 6 will contact with the lower die mechanism 7 and wear-resistant steel ball forging, in the process of forging, need to observe the forging effect meet the requirements, if found that the forging effect is poor or there are other problems, can adjust the electric push rod 51 stroke, speed and other parameters, or replace the appropriate mold to improve the forging effect, when the wear-resistant steel ball reaches the required shape and size, close the electric push rod and make it back to the initial position, then take out the forged wear-resistant steel ball, after use, the device needs to be cleaned and maintained, including cleaning the mold mechanism on the residue, check the wear of each part and the necessary replacement or repair.
[0030] Meanwhile, the contents not described in detail in the specification are all prior art known to those skilled in the art.
[0031] In summary, the forging device for wear-resistant steel ball processing, by setting the upper die mechanism 6, lower die mechanism 7 and clamping mechanism 8, through the clamping mechanism 8 on the upper die mechanism 6 and lower die mechanism 7 fixed installation, convenient to disassemble the upper die mechanism 6, lower die mechanism 7 and further convenient to replace the new upper die mechanism 6, lower die mechanism 7, clamping mechanism 8 through the rotation of the rotating rod 85 and cam 86, push plate 81 and vertical plate 87 move and compression fixed spring 82, and then drive the strip plate 88 and the clamping rod 89 move, so that the top clamping rod 89 and the first rectangular plate 62 separate, the bottom clamping rod 89 and the second rectangular plate 72 separate, and then realize the quick disassembly of the upper die mechanism 6 and the lower die mechanism 7, then replace the new upper die mechanism 6 and the lower die mechanism 7, and fix it again through the clamping mechanism 8, the first trapezoidal block 61 extends to the inside of the top mounting plate 4, rotates the top rotating rod 85 again to release the limit of the push plate 84 by the cam 86, the tension of the fixed spring 82 pushes the moving plate 81 to reset, so that the top vertical plate 87, strip plate 88 and clamping rod 89 reset, the clamping rod fixes the first rectangular plate 62, completes the installation of the upper die mechanism 6, and then extends the second trapezoidal block 71 to the inside of the bottom mounting plate 4, controls the bottom rotating rod 85 to complete the installation of the second rectangular plate 72, realizes the purpose of convenient disassembly and replacement of the forging die, solves the problem that the forging die is fixedly installed and cannot be disassembled, because of long time use and the influence of impact force, the forging die will be damaged, and then lead to poor steel ball processing effect.
[0032] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.
[0033] While the embodiments of the present application have been shown and described with respect to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. Therefore, the scope of the application should not be limited by the embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims
1. A kind of wear-resistant steel ball processing with forging device, including operation platform (1) and the mounting plate (4) of two quantity, the top of the operation platform (1) is fixedly installed with frame body (2), the inner wall left and right sides of the frame body (2) are fixedly installed with mounting frame (3), the mounting plate (4) is slidably installed between two mounting frames (3), the top of the operation platform (1) is fixedly installed with mounting plate (4), the top of the frame body (2) is provided with the drive assembly (5) extending to its inner side and being connected with top mounting plate (4), it is characterized by: The inner side of the top mounting plate (4) is provided with an upper die mechanism (6) extending to the bottom thereof, the inner side of the bottom mounting plate (4) is provided with a lower die mechanism (7) extending to the top thereof, the inner side of the mounting plate (4) is provided with a clamping mechanism (8) extending to the outer side thereof, the top clamping mechanism (8) is connected with the upper die mechanism (6), and the bottom clamping mechanism (8) is connected with the lower die mechanism (7); The driving assembly (5) comprises an electric push rod (51), the top of the frame body (2) is fixedly provided with the electric push rod (51) with an output extending to the inner side of the frame body (2), the output of the electric push rod (51) is fixedly provided with a mounting bracket (52), and the mounting bracket (52) is fixedly connected with the outer side of the top mounting plate (4).
2. The forging device for processing wear-resistant steel ball according to claim 1, characterized in that: The upper die mechanism (6) comprises first ladder blocks (61), the inner side of the top mounting plate (4) is slidably provided with two first ladder blocks (61) extending to the bottom thereof, the bottom of the first ladder block (61) is fixedly provided with a first rectangular plate (62) for locking the first ladder block (61), the front side of the first rectangular plate (62) is fixedly provided with a first handle (63), and the bottom of the first handle (63) is fixedly provided with a forging upper die (64).
3. The forging device for processing wear-resistant steel ball according to claim 2, characterized in that: The lower die mechanism (7) comprises second ladder blocks (71), the inner side of the bottom mounting plate (4) is slidably provided with two second ladder blocks (71) extending to the top thereof, the top of the second ladder block (71) is fixedly provided with a second rectangular plate (72), the second rectangular plate (72) is symmetrically distributed with the first rectangular plate (62) in an up-down manner, the front side of the second rectangular plate (72) is fixedly provided with a second handle (73), the top of the second rectangular plate (72) is fixedly provided with a buffer mounting seat (74), and the inner side of the buffer mounting seat (74) is movably provided with a forging lower die (75) extending to the top thereof.
4. The forging device for processing wear-resistant steel ball according to claim 3, characterized in that: The clamping mechanism (8) includes two moving plates (81) slidingly installed between the front and rear sides of the inner wall of the mounting plate (4), one side of the moving plate (81) is fixedly installed with a fixed spring (82) fixedly connected with the inner wall of the mounting plate (4), the opposite side of the two moving plates (81) is fixedly installed with a connecting plate (83), one end of the connecting plate (83) is fixedly installed with a push plate (84), the inner wall of the mounting plate (4) is rotatably connected with a rotating rod (85) extending to the outside thereof, the outer side of the rotating rod (85) is fixedly installed with a cam (86) abutting the push plate (84), the opposite side of the moving plate (81) is fixedly installed with a vertical plate (87) extending to the outside of the mounting plate (4), one side of the vertical plate (87) is fixedly installed with a strip plate (88), one side of the strip plate (88) is fixedly installed with two clamping rods (89), one end of the top clamping rod (89) is clamped with the first rectangular plate (62), one end of the bottom clamping rod (89) is clamped with the second rectangular plate (72), the top rotating rod (85) extends to the top of the mounting plate (4), and the bottom rotating rod (85) extends to the bottom of the operation table (1).
5. The forging device for processing wear-resistant steel ball according to claim 4, characterized in that: The inner side of the mounting plate (4) is provided with a mounting groove, one side of the mounting plate (4) is provided with a strip-shaped hole matched with the moving track of the vertical plate (87), and the other side of the mounting plate (4) is provided with two trapezoidal grooves.
6. The forging device for processing wear-resistant steel ball according to claim 1, characterized in that: The bottom of the operation table (1) is fixedly installed with two supporting plates, the two mounting frames (3) are symmetrically distributed, and the size of the mounting frame (3) is matched with the moving track of the top mounting plate (4).
Citation Information
Patent Citations
Forging device for wear-resistant steel balls
CN216027826U