Rapid prototyping metal tool manufacturing equipment

By introducing components such as electric linear actuators, rotary motors, and pressure sensors into rapid prototyping metal tool manufacturing equipment, automatic calibration and cleaning are achieved, solving the problem of manual calibration errors and improving prototyping accuracy and work efficiency.

CN223518640UActive Publication Date: 2025-11-07XIANGYANG XIECHENG MACHINERY CO LTD
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Patent Information

Application Number
CN202422735455.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-07
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing rapid prototyping metal tool manufacturing equipment lacks automatic calibration components, which leads to errors during manual adjustments and affects the forming accuracy.

Method used

Automatic calibration is achieved by using components such as electric push rods, rotary motors, pressure sensors, and cylinders to ensure the accuracy of the horizontal position between the base and the working area. The cleaning component automatically cleans the galvanometer, improving work efficiency.

Benefits of technology

It achieves precise calibration between the base and the workpiece, reduces human error, improves forming accuracy and work efficiency, and ensures the accuracy and cleanliness of laser printing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rapid prototyping manufacturing, and discloses rapid prototyping metal tool manufacturing equipment which comprises a workshop, a laser printer is fixedly connected to the inner wall of the workshop, a cleaning assembly for cleaning a galvanometer is arranged outside the laser printer, a first electric push rod is fixedly connected to the inner wall of the workshop, and a second electric push rod is fixedly connected to the inner wall of the workshop. A fixing box is fixedly connected to the other end of the first electric push rod, a rotating motor is fixedly connected to the inner wall of the fixing box, a control column is fixedly connected to the driving end of the rotating motor, a rotating rod is fixedly connected to the outer wall of the control column, and a transmission rod is rotatably connected to the outer wall of the rotating rod; and the other end of the transmission rod is fixedly connected with a pressure sensor. According to the utility model, the automatic calibration assembly is additionally arranged, and the horizontal position between the base and the workshop is adjusted before the rapid prototyping equipment operates, so that the calibration precision is improved, the calibration error is reduced, and the success rate of metal tool prototyping is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of rapid prototyping manufacturing technology, especially to rapid prototyping metal tool manufacturing equipment. BACKGROUND

[0002] The rapid prototyping metal tool manufacturing equipment converts three-dimensional CAD model into two-dimensional layer data, adds material layer by layer to build products. Its working principle is based on the principle of discrete / accumulation forming, which selectively solidifies or bonds material layer by laser beam or energy flow, and finally forms a complete three-dimensional solid part. This technology is not limited by the geometry of the prototype, and performs well when processing complex curved surfaces.

[0003] Rapid prototyping technology has the characteristics of high integration, high flexibility and high speed, which can shorten the product development cycle, reduce production cost and improve product quality. In the prior art, some rapid prototyping metal tool manufacturing equipment lacks automatic calibration components for manual calibration of the horizontal position between the base and the workbench, which causes errors after manual adjustment and affects work. Therefore, the rapid prototyping metal tool manufacturing equipment is proposed to solve the above problems. UTILITY MODEL CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides a rapid prototyping metal tool manufacturing equipment, which aims to improve the problem of lack of automatic calibration components in the prior art, which causes errors after manual adjustment.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] The rapid prototyping metal tool manufacturing equipment comprises a workroom, a laser printer is fixedly connected to the inner wall of the workroom, a cleaning assembly for cleaning the galvanometer is arranged outside the laser printer, an electric push rod one is fixedly connected to the inner wall of the workroom, a fixed box is fixedly connected to the other end of the electric push rod one, a rotating motor is fixedly connected to the inner wall of the fixed box, a control column is fixedly connected to the driving end of the rotating motor, a rotating rod is fixedly connected to the outer wall of the control column, a transmission rod is rotatably connected to the outer wall of the rotating rod, a pressure sensor is fixedly connected to the other end of the transmission rod, and a fixed telescopic rod is fixedly connected to the inner wall of the fixed box.

[0007] As a further description of the above technical scheme:

[0008] The cleaning assembly comprises a control motor, the control motor is fixedly connected to the inner wall of the laser printer, an electric telescopic rod is fixedly connected to the driving end of the control motor, a fixed block is fixedly connected to the outer wall of the electric telescopic rod, a scraping motor is fixedly connected to the bottom of the fixed block, and a cleaning scraper is fixedly connected to the driving end of the scraping motor.

[0009] As a further description of the above technical solutions:

[0010] The inner wall of the workshop is fixedly connected with two air cylinders, the top of the two air cylinders is fixedly connected with a powder laying table, the other end of the fixed telescopic rod is fixedly connected to the bottom of the pressure sensor;

[0011] As a further description of the above technical solutions:

[0012] The inner wall of the workshop is fixedly connected with another two air cylinders, the top of the other two air cylinders is fixedly connected with a fixed table, the inner wall of the fixed table is slidably connected with a plurality of positioning pins, the top of the plurality of positioning pins is fixedly connected with a base;

[0013] As a further description of the above technical solutions:

[0014] The inner wall of the laser printer is fixedly connected with a galvanometer;

[0015] As a further description of the above technical solutions:

[0016] The inner wall of the workshop is fixedly connected with an air outlet, the outer surface of the air outlet is fixedly connected with two air pumps, the outer wall of the air outlet is fixedly connected with two air suction pipes, the ports of the two air suction pipes are respectively connected to the interiors of the two air pumps;

[0017] As a further description of the above technical solutions:

[0018] The inner wall of the workshop is fixedly connected with a sliding rail, the outer wall of the sliding rail is slidably connected with an electronic sliding block, the inner wall of the electronic sliding block is slidably connected with a fixed plate, the inner wall of the fixed plate is fixedly connected with an insulating scraping strip;

[0019] As a further description of the above technical solutions:

[0020] The top of the fixed table is detachably connected with a base, and the outer surface of the workshop is fixedly connected with a control panel.

[0021] The utility model has the advantages of the following beneficial effects:

[0022] 1、 the utility model discloses, before work, whether the base and workroom are level is the key of whether the metal tool is formed after printing, so before printing, start electric push rod no. 1, push it to the base center, rotate the motor to drive the control column to rotate, the control column drives the transmission rod and rotary rod to rotate, and the pressure sensor is lowered to the surface of the workroom or the base through the rotation of rotary rod and transmission rod, when the pressure sensor feels the pressure between the workroom and the base is inconsistent, it represents that the two are not level, at this time, the horizontal position between the workbench and the base can be adjusted by the cylinder driving the fixed table and the base to rise or fall, compared with artificial calibration, the pressure sensor can calibrate more accurately, avoid the influence that produces because of calibration error in printing.

[0023] 2、 the utility model discloses, after printing, the cleaning scraper strip is rotated outward by scraping motor, and the cleaning scraper strip is pushed out by control motor drive electric telescopic link, and the cleaning scraper strip is repeatedly scraped on the surface of galvanometer by scraping motor drive, can hang the dust attached to the surface of galvanometer, prevent the dust from the influence that produces to the positioning of laser in next use, can be rapidly put into next use, compared with artificial, greatly improve the efficiency. ACCURACY

[0024] Figure 1 It is the three-dimensional schematic view of the quick forming metal tool manufacturing equipment of the utility model;

[0025] Figure 2 It is the structure schematic view of the fixed plate of the quick forming metal tool manufacturing equipment of the utility model;

[0026] Figure 3 It is the structure schematic view of the fixed block of the quick forming metal tool manufacturing equipment of the utility model;

[0027] Figure 4 It is the structure schematic view of the air suction pipe of the quick forming metal tool manufacturing equipment of the utility model;

[0028] Figure 5 It is Figure 1 the enlarged view of A in the utility model.

[0029] Legend:

[0030] 1, workshop; 2, electric push rod one; 3, transmission rod; 4, rotating rod; 5, control column; 6, rotating motor; 7, fixed telescopic rod; 8, fixed box; 9, pressure sensor; 10, cleaning blade; 11, electronic slider; 12, scraping motor; 13, fixed block; 14, electric telescopic rod; 15, control motor; 16, galvanometer; 17, base; 18, positioning pin; 19, fixed table; 20, powder laying table; 21, air cylinder; 22, slide rail; 23, control panel; 24, air pump; 25, air outlet; 26, air suction pipe; 27, fixed plate; 28, insulating blade; 29, laser printer. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0032] Reference Figure 1 , Figure 2 , Figure 5 An embodiment provided by the present application: a rapid prototyping metal tool manufacturing equipment, comprising a workshop 1, which is used for rapid prototyping metal tools by using laser D printing technology. The inner wall of the workshop 1 is fixedly connected with a laser printer 29, which is used for rapid prototyping metal tools. The laser printer 29 is externally provided with a cleaning assembly for cleaning a galvanometer 16 after printing. The inner wall of the workshop 1 is fixedly connected with an electric push rod one 2. The other end of the electric push rod one 2 is fixedly connected with a fixed box 8, which is used for pushing the fixed box 8 and internal components to the middle of a base 17.

[0033] The inner wall of the fixed box 8 is fixedly connected with a rotating motor 6, which is used for driving a control column 5 to rotate. The driving end of the rotating motor 6 is fixedly connected with the control column 5. The rotation of the control column 5 drives a transmission rod 3 and a rotating rod 4 to rotate. The outer wall of the control column 5 is fixedly connected with the rotating rod 4. The outer wall of the rotating rod 4 is rotatably connected with the transmission rod 3. The other end of the transmission rod 3 is fixedly connected with a pressure sensor 9, which is used for contacting the surface of the workshop 1 and the base 17 to perceive whether the surface of the workshop 1 and the base 17 are horizontal.

[0034] The inner wall of the fixed box 8 is fixedly connected with a fixed telescopic rod 7, which is used for fixing the pressure sensor 9 and telescoping with the movement, the inner wall of the working room 1 is fixedly connected with a laser printer 29, which is used for printing metal, the inner wall of the laser printer 29 is fixedly connected with a galvanometer 16, which can assist directional control of laser, the inner wall of the working room 1 is fixedly connected with an air outlet 25, which is used for filling inert gas, and the outer wall of the air outlet 25 is fixedly connected with two air pumps 24, which are used for extracting inert gas.

[0035] The outer wall of the air outlet 25 is fixedly connected with two air suction pipes 26, which are convenient for conveying inert gas, the ports of the two air suction pipes 26 are respectively connected to the interiors of the two air pumps 24, the inner wall of the working room 1 is fixedly connected with a sliding rail 22, which is convenient for the sliding of the electronic sliding block 11, the outer wall of the sliding rail 22 is slidingly connected with the electronic sliding block 11, the inner wall of the electronic sliding block 11 is slidingly connected with a fixed plate 27, and the inner wall of the fixed plate 27 is fixedly connected with an insulating scraping strip 28, which is convenient for scraping the metal printing powder of the powder laying table 20 to the surface of the base 17.

[0036] Referring to Figure 1 , Figure 3 , Figure 4 An embodiment of the utility model provides a kind of rapid prototyping metal tool manufacturing equipment, including working room 1, for using laser D printing technology rapid prototyping metal tool, the inner wall of working room 1 is fixedly connected with laser printer 29, for rapid prototyping metal tool, the outer portion of laser printer 29 is provided with the cleaning assembly of cleaning galvanometer 16, for cleaning galvanometer 16 after printing, the inner wall of working room 1 is fixedly connected with electric push rod one 2, and the other end of electric push rod one 2 is fixedly connected with fixed box 8, for pushing fixed box 8 and internal components to the middle of base 17.

[0037] The inner wall of the fixed box 8 is fixedly connected with a rotating motor 6, which is used for driving the rotation of the control column 5, the driving end of the rotating motor 6 is fixedly connected with the control column 5, and the rotation of the control column 5 drives the rotation of the transmission rod 3 and the rotating rod 4, the outer wall of the control column 5 is fixedly connected with the rotating rod 4, the outer wall of the rotating rod 4 is rotatably connected with the transmission rod 3, the other end of the transmission rod 3 is fixedly connected with the pressure sensor 9, which is used for contacting the surface of the working room 1 and the base 17, and whether the surface of the working room 1 and the base 17 are horizontal is perceived by the pressure.

[0038] The inner wall of the fixed box 8 is fixedly connected with a fixed telescopic rod 7, which is used for fixing the pressure sensor 9 and telescoping with the movement, the inner wall of the working room 1 is fixedly connected with a laser printer 29, which is used for printing metal, the inner wall of the laser printer 29 is fixedly connected with a galvanometer 16, which can assist directional control of laser, the inner wall of the working room 1 is fixedly connected with an air outlet 25, which is used for filling inert gas, and the outer wall of the air outlet 25 is fixedly connected with two air pumps 24, which are used for extracting inert gas.

[0039] The outer wall of the air outlet 25 is fixedly connected with two air suction pipes 26, which are convenient for conveying inert gas. The ports of the two air suction pipes 26 are respectively connected to the interiors of the two air pumps 24. The inner wall of the working room 1 is fixedly connected with sliding rails 22, which are convenient for the sliding of the electronic sliding block 11. The outer wall of the sliding rail 22 is slidably connected with the electronic sliding block 11. The inner wall of the electronic sliding block 11 is slidably connected to the outer wall of the fixed plate 27. The inner wall of the fixed plate 27 is fixedly connected with insulating scraping strips 28, which are convenient for scraping the metal printing powder on the powder laying table 20 to the surface of the base 17.

[0040] Referring to the drawings, the cleaning assembly comprises a control motor 15 for driving the electric telescopic rod 14. The control motor 15 is fixedly connected to the inner wall of the laser printer 29. The driving end of the control motor 15 is fixedly connected with the electric telescopic rod 14, which is convenient for the extension of the cleaning scraping strip 10. The outer wall of the electric telescopic rod 14 is fixedly connected with a fixed block 13. The bottom of the fixed block 13 is fixedly connected with a scraping motor 12, which is convenient for driving the cleaning scraping strip 10 to reciprocatingly rotate to clean the galvanometer 16. The driving end of the scraping motor 12 is fixedly connected with the cleaning scraping strip 10. The inner wall of the working room 1 is fixedly connected with two air cylinders 21, which are used to drive the fixed table 19 and the powder laying table 20 to ascend and descend. The top of the two air cylinders 21 is fixedly connected with the powder laying table 20, which is used to lay a large amount of metal powder. The other end of the fixed telescopic rod 7 is fixedly connected to the bottom of the pressure sensor 9.

[0041] The inner wall of the working room 1 is fixedly connected with another two air cylinders 21. The top of the other two air cylinders 21 is fixedly connected with the fixed table 19, which is used to drive the fixed table 19 to ascend and descend. The inner wall of the fixed table 19 is slidably connected with a plurality of positioning pins 18, which are convenient for fixing the base 17 to the workbench. The top of the plurality of positioning pins 18 is fixedly connected with the base 17, which is convenient for the molding of the D-printed metal tool. The bottom of the base 17 is in contact with the top of the fixed table 19. The outer surface of the working room 1 is fixedly connected with a control panel 23, which is convenient for controlling the internal components and electronic elements.

[0042] Working principle: when the metal tool needs to be quickly formed, the metal tool drawing that needs to be quickly formed is input into the control panel 23, and then a large amount of metal powder is scattered on the surface of the powder laying table 20. Before work, whether the base 17 and the working room 1 are horizontal is the key to whether the metal tool is formed after printing. Before printing, the electric push rod 2 is started and pushed to the center of the base 17. At this time, the control column 5 is rotated by the rotating motor 6. The rotation of the control column 5 drives the rotating rod 4 to rotate. The rotation of the rotating rod 4 drives the transmission rod 3 to rotate. The rotation of the rotating rod 4 and the transmission rod 3 drives the pressure sensor 9 to descend to the surface of the working room 1 or the base 17. When the pressure sensor 9 senses that the pressure between the working room 1 and the base 17 is inconsistent, it means that the two are not horizontal. At this time, the fixed table 19 and the base 17 can be raised or lowered by the air cylinder 21 to adjust the horizontal position between the workbench and the base 17.

[0043] When the base 17 and the position of the workshop 1 remain horizontal, the air pump 24 draws inert gas through the air inlet pipe 26 through the air outlet 25 into the interior of the workshop 1, and maintains the vacuum environment inside, so as to prevent the metal powder from burning in large quantities when printing, at this time the electronic slider 11 drives the insulating scraping strip 28 to move to the right edge of the powder laying table 20, at this time the fixed plate 27 drives the insulating scraping strip 28 to descend to the appropriate position to scrape the powder of the powder laying table 20 to the surface of the base 17, at this time the laser printer 29 starts to print the metal tool through the galvanometer 16, when a layer is printed, the air cylinder 21 drives the fixed table 19 and the base 17 to descend to the appropriate position, and the air cylinder 21 on the other side drives the powder laying table 20 to ascend to the same position, so as to print layer by layer until the metal tool is completely printed.

[0044] After printing, the scraping motor 12 drives the cleaning scraping strip 10 to rotate outward, the control motor 15 drives the electric telescopic rod 14 to push the cleaning scraping strip 10 out, and the scraping motor 12 drives the cleaning scraping strip 10 to repeatedly scrape the galvanometer 16 on the surface of the galvanometer 16, so that the galvanometer 16 can be quickly put into use next time, and the work efficiency is greatly improved.

[0045] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be contained in the protection scope of the utility model.

Claims

1. A rapid tooling metal tool manufacturing apparatus comprising a working chamber (1), characterised in that: The inner wall of the workshop (1) is fixedly connected with a laser printer (29), the outer part of the laser printer (29) is provided with a cleaning assembly for cleaning the galvanometer, the inner wall of the workshop (1) is fixedly connected with an electric push rod (2), the other end of the electric push rod (2) is fixedly connected with a fixed box (8), the inner wall of the fixed box (8) is fixedly connected with a rotating motor (6), the driving end of the rotating motor (6) is fixedly connected with a control column (5), the outer wall of the control column (5) is fixedly connected with a rotating rod (4), the outer wall of the rotating rod (4) is rotatably connected with a transmission rod (3), the other end of the transmission rod (3) is fixedly connected with a pressure sensor (9), and the inner wall of the fixed box (8) is fixedly connected with a fixed telescopic rod (7).

2. The rapid prototyping metal tooling apparatus of claim 1, wherein: The cleaning assembly comprises a control motor (15) fixedly connected to the inner wall of the laser printer (29), the driving end of the control motor (15) is fixedly connected with an electric telescopic rod (14), the outer wall of the electric telescopic rod (14) is fixedly connected with a fixed block (13), the bottom of the fixed block (13) is fixedly connected with a scraping motor (12), and the driving end of the scraping motor (12) is fixedly connected with a cleaning scraping strip (10).

3. The rapid prototyping metal tooling apparatus of claim 1, wherein: The inner wall of the workshop (1) is fixedly connected with two air cylinders (21), the top of the two air cylinders (21) is fixedly connected with a powder laying table (20), and the other end of the fixed telescopic rod (7) is fixedly connected to the bottom of the pressure sensor (9).

4. The rapid prototyping metal tooling apparatus of claim 1, wherein: The inner wall of the workshop (1) is fixedly connected with another two air cylinders (21), the top of the other two air cylinders (21) is fixedly connected with a fixed table (19), and the inner wall of the fixed table (19) is slidably connected with a plurality of positioning pins (18), the top of each of the plurality of positioning pins (18) is fixedly connected with a base (17).

5. The rapid prototyping metal tooling apparatus of claim 1, wherein: The inner wall of the laser printer (29) is fixedly connected with a galvanometer (16).

6. The rapid prototyping metal tooling apparatus of claim 1, wherein: The inner wall of the workshop (1) is fixedly connected with an air outlet (25), the outer surface of the air outlet (25) is fixedly connected with two air pumps (24), the outer wall of the air outlet (25) is fixedly connected with two air suction pipes (26), and the ports of the two air suction pipes (26) are respectively connected to the interiors of the two air pumps (24).

7. The rapid prototyping metal tooling apparatus of claim 6, wherein: The inner wall of the workshop (1) is fixedly connected with a sliding rail (22), the outer wall of the sliding rail (22) is slidably connected with an electronic sliding block (11), the inner wall of the electronic sliding block (11) is slidably connected with a fixed plate (27), and the inner wall of the fixed plate (27) is fixedly connected with an insulating scraping strip (28).

8. The rapid prototyping metal tooling apparatus of claim 4, wherein: The top of the fixed table (19) is detachably connected with a base (17), and the outer surface of the workshop (1) is fixedly connected with a control panel (23).