Cutter for machining ring groove of conducting ring assembly

By designing a cutting tool with a V-shaped blade and a right-angle groove, the ring groove of the conductive ring assembly can be formed in one step, which solves the problems of poor positioning accuracy and insufficient adhesion of the insulation layer in the existing technology, and improves production efficiency and product quality.

CN223518662UActive Publication Date: 2025-11-07SHAANXI BAOCHENG AVIATION INSTR
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Patent Information

Application Number
CN202423018509.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-07
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In the existing technology, the ring groove processing of conductive slip ring components requires two positioning operations, resulting in poor positioning accuracy. It also requires secondary potting, which makes it difficult to guarantee the adhesion of the insulation layer, leading to product scrap and low production efficiency.

Method used

Design a tool with a V-shaped blade and a right-angle groove to achieve one-time machining of V-shaped grooves and square groove rings. The integrated structure ensures precise positioning, simplifies the process, and requires only one glue application.

Benefits of technology

This technology enables precise machining of the ring groove in conductive ring components, improving the production qualification rate, shortening the processing cycle, reducing costs, and avoiding problems such as insulation layer peeling and frequent tool replacement.

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Abstract

The cutter comprises a cutter bar and a cutter head arranged at the end of the cutter bar, the cutter bar is of a bar-shaped structure with a rectangular section, the cutter head comprises a V-shaped edge at the lower end and right-angle grooves symmetrically formed in the inclined walls of the two sides of the V-shaped edge, the V-shaped edge is used for machining the V-shaped groove in the conducting ring assembly, and the right-angle grooves are used for machining the conducting ring assembly. And the right-angle groove is used for processing a square groove ring on the conducting ring assembly. The tool bit with the V-shaped edge and the right-angle groove is arranged at the lower end of the tool bar, one-time machining forming and accurate positioning of the annular groove formed by the V-shaped groove and the square groove ring are achieved, the tool does not need to be replaced frequently, working efficiency is improved, cost is reduced, the problem of poor machining precision of two-time positioning is solved, the technology is simplified, and the machining cost is reduced. And the ring groove of the conducting ring assembly can be processed in place at one time more conveniently and accurately only through one-time glue pouring.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to cutter manufacturing technical field, concretely relates to a cutter for ring groove processing of electric ring assembly. BACKGROUND

[0002] Now the requirement of the stable performance of the electric slip ring transmission is higher and higher, and the high electric resistance can effectively resist the interference of external magnetic field and improve the stability of signal transmission. In order to improve the electric resistance of the electric slip ring, the height between the insulating layer and the ring groove in the electric ring assembly is increased to improve the area of the insulating layer, and the original process is used to carry out secondary glue filling to the electric slip ring glue filling assembly, but the following defects exist when the original forming cutter is used to process the ring groove: ① the electric ring assembly 3 needs to be glued twice, after the first glue filling, V-shaped groove 4 is cut in the middle of the ring, and then secondary glue filling is carried out, because the positioning of the glue filling assembly is different from the first glue filling, the glue filling clamp cannot completely guarantee that the positioning points of the two times of glue filling are completely overlapped, and it is easy to cause the two times of glue filling assembly to be different from the center; ② after the second glue filling, square groove ring 5 needs to be cut on the increased insulating layer, positioning needs to be carried out twice for twice groove cutting, and the center lines of the V-shaped groove 4 and the square groove ring cannot be overlapped, which does not meet the design drawing requirement; therefore, in order to solve the above technical problems, it is necessary to improve. CONTENT OF THE UTILITY MODEL

[0003] The utility model solves the technical problem: provide a kind of cutter for ring groove processing of electric ring assembly, adopt the cutter bar lower end to be equipped with the cutter head with V-shaped blade and right-angle groove, realize the ring groove formed by V-shaped groove and square groove ring one-time processing forming, accurate positioning, without frequent replacement of tooling improve work efficiency, reduce cost, solve the problem of twice positioning processing precision difference, simplify process, only once glue filling can more conveniently, accurately the ring groove of electric ring assembly is processed in place once.

[0004] The utility model employs the technical scheme: the cutter for ring groove processing of electric ring assembly, including cutter bar and the cutter head being equipped in the end of cutter bar, the cutter bar is the rod-like structure with the shape of rectangle section, the cutter head includes the V-shaped blade of lower end and the right-angle groove being equipped on the two sides inclined wall of V-shaped blade symmetry, the V-shaped blade is used to process V-shaped groove on electric ring assembly, and the right-angle groove is used to process square groove ring on electric ring assembly.

[0005] Wherein, the V-shaped blade lower end is circular arc structure.

[0006] Further, the shape and size of the V-shaped blade are the same as the shape of the single side section of the V-shaped groove.

[0007] Further, the shape and size of the right-angle groove are the same as the shape of the single side section of the square groove ring.

[0008] Further, the cutter bar and the cutter head are integrated structure.

[0009] Compared with the prior art, the utility model has the advantages of:

[0010] 1、 this technical scheme adopts the cutter head that the lower extreme of cutter bar is equipped with V-shaped blade and right angle groove, realize the annular groove that V type groove and square groove ring form one time processing forming, solved twice positioning processing precision problem, simplify the process, only need once glue pouring can more convenient, accurate conductive ring subassembly annular groove one time processing in place;

[0011] 2、 this technical scheme according to the design requirement of conductive ring subassembly insulating layer, the annular groove processing cutter that optimization design and it insulating requirement are met, need not twice glue pouring, eliminated the problem that the two layer insulating layer adhesion of twice glue pouring is insufficient and then cut groove causes insulating layer to fall off and causes conductive ring subassembly to be scrapped, improved production qualified rate, can widely be applied to the annular groove processing of insulating layer and ring subassembly not in unified plane product;

[0012] 3、 this technical scheme simple structure, novel design, positioning precision, need not frequently change cutter and improve work efficiency, reduce cost, effectively shorten the processing period of conductive ring subassembly annular groove, improve processing quality. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the processing state schematic view of the utility model;

[0014] Figure 2 It is the structure schematic view of the utility model;

[0015] Figure 3 It is the local enlarged schematic view of cutter head position of the utility model;

[0016] Figure 4 It is the annular groove structure schematic view formed by V type groove and square groove ring on conductive ring subassembly. DETAILED DESCRIPTION

[0017] The technical scheme in the embodiments of the utility model will be described below in a clear and complete manner, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model. Figures 1-4

[0018] ​It should be noted that, unless otherwise stated herein, the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are used only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," and "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In this document, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0020] Tools used for machining the ring grooves of conductive ring assemblies, such as Figures 1-3 As shown, the assembly includes a tool holder 1 and a cutting head 2 located at the end of the tool holder 1. The tool holder 1 is a rod-shaped structure with a rectangular cross-section. The cutting head 2 includes a V-shaped cutting edge 2-1 at the lower end and right-angled grooves 2-2 symmetrically arranged on the inclined walls on both sides of the V-shaped cutting edge 2-1. The V-shaped cutting edge 2-1 is used to machine a V-shaped groove 4 on the conductive ring assembly 3, and the right-angled grooves 2-2 are used to machine a square groove ring 5 on the conductive ring assembly 3. Specifically, the tool holder 1 and the cutting head 2 are an integral structure. In the above structure, the tool holder 1 has a cutting head 2 with a V-shaped cutting edge 2-1 and a right-angled groove 2-2 at its lower end, which realizes the machining of the V-shaped groove 4 and the square groove ring 5. The groove formed by the groove ring 5 is formed in one operation, which solves the problem of poor accuracy in two positioning operations, simplifies the process, and allows the groove of the conductive ring assembly 3 to be machined in one operation more conveniently and accurately with only one gluing. According to the design requirements of the insulation layer of the conductive ring assembly 3, the groove machining tool is optimized to meet the insulation requirements. No secondary gluing is required, which eliminates the problem of the insulation layer falling off and causing the conductive ring assembly to be scrapped when the groove is cut due to insufficient adhesion between the two insulation layers after secondary gluing. This improves the production qualification rate and can be widely applied to the groove machining of products where the insulation layer and the ring assembly are not on the same plane.

[0021] The lower end of the V-shaped blade 2-1 is an arc-shaped structure; specifically, the shape and size of the V-shaped blade 2-1 are the same as the single-sided cross-sectional shape of the V-groove 4; specifically, the shape and size of the right-angle groove 2-2 are the same as the single-sided cross-sectional shape of the square groove ring 5.

[0022] After the conductive ring assembly 3 is glued once, the conductive ring assembly 3 is installed on the lathe, the lead-out wire of the conductive ring assembly 3 is wound on the chuck and fixed with rubber bands, attention is paid to protect the lead wire, the lathe is started, the conductive ring assembly 3 is rotated, and the cutter is sequentially machined according to the ring groove, the ring groove is machined according to the required machining size, and the V-shaped groove 4 and the square groove ring 5 are formed by one-time machining.

[0023] The technical scheme has simple structure, novel design, accurate positioning, no need to frequently replace cutters, improved work efficiency, reduced cost, effectively shortened machining cycle of the ring groove of the conductive ring assembly, and improved machining quality.

[0024] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.

[0025] In addition, it should be understood that, although the present application is described in the specification in terms of embodiments, not every embodiment contains only one independent technical scheme, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical schemes in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A tool for machining a ring groove of an electrically conductive ring assembly, characterized in that: The utility model relates to a cutting tool, including cutter bar (1) and be equipped with cutter head (2) at the end of cutter bar (1), the cutter bar (1) is the rod -like structure of rectangular cross -section shape, the cutter head (2) includes the V -shaped blade (2-1) of lower end and the right angle groove (2-2) of symmetry and be equipped with on the inclined wall of V -shaped blade (2-1) both sides, the V -shaped blade (2-1) is used for processing V -shaped groove (4) on the conductive ring assembly (3), and the right angle groove (2-2) is used for processing square groove ring (5) on the conductive ring assembly (3).

2. The tool for grooving of electrically conductive ring assembly rings according to claim 1, characterized in that: The lower end of the V-shaped blade (2-1) is a circular arc structure.

3. The tool for machining a ring groove of an electrically conductive ring assembly according to claim 2, characterized in that: The shape and size of the V-shaped blade (2-1) are the same as the unilateral cross-sectional shape of the V-shaped groove (4).

4. The tool for grooving of electrically conductive ring assembly rings according to claim 1, characterized in that: The shape and size of the right angle groove (2-2) are the same as the unilateral cross-sectional shape of the square groove ring (5).

5. The tool for machining of the ring groove of the electrically conductive ring assembly according to claim 1 or 2 or 3 or 4, characterized in that: The cutter bar (1) and the cutter head (2) are an integral structure.