Polishing machine for ceramic pipeline machining
By combining the support assembly, drive assembly, cleaning assembly, and guide device, the problem of severe wear at the front of the rotation direction of the ceramic pipe polishing device is solved, realizing efficient all-round polishing and debris removal of ceramic pipes, and adapting to ceramic pipes of different lengths.
Patent Information
- Application Number
- CN202423123342.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing ceramic pipe polishing devices rely on the rotation of the polishing structure, which leads to severe wear at the front of the rotation direction, greatly reducing the polishing effect.
It adopts a combined design of bracket assembly, drive assembly, blowing assembly, guide device and polishing assembly. Through the cooperation of end face gear and first gear, the polishing assembly is made to revolve and rotate. Combined with high pressure nozzle to clean debris, and driven by drive wheel to move pipeline to adapt to different lengths.
It effectively avoids wear on the front end of the polishing component, improves polishing speed, achieves all-round polishing, and cleans up debris, adapting to ceramic pipes of different lengths.
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Figure CN223519394U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic pipeline processing technical field especially is ceramic pipeline processing is polished with polishing machine. BACKGROUND
[0002] Ceramic wear -resistant pipeline can divide into alumina ceramic pipeline and silicon carbide ceramic pipeline. Ceramic wear -resistant pipeline is divided into self -spreading ceramic pipeline and ceramic patch wear -resistant pipeline according to structure form. Because the pipe has wear -resistant, corrosion -resistant, heat -resistant performance, therefore can be widely used in electric power, metallurgy, mine, coal, chemical industry etc. as conveying sand, stone, coal powder, ash, aluminium liquid etc. abrasive granular material and corrosive medium, is an ideal wear -resistant pipeline.
[0003] After pipeline production, the surface is rough, need polishing treatment to guarantee the pipeline's beautiful and practical.
[0004] And the existing ceramic pipeline polishing device usually relies on the rotation of polishing structure to polish the pipeline, which leads to serious wear at the front position of the rotation direction of the polishing structure, greatly reducing the polishing effect of the polishing structure. UTILITY MODEL CONTENTS
[0005] The utility model provides a kind of polishing machine for ceramic pipeline processing to solve the problem that the existing ceramic pipeline polishing device usually relies on the rotation of polishing structure to polish the pipeline, which leads to serious wear at the front position of the rotation direction of the polishing structure, greatly reducing the polishing effect of the polishing structure.
[0006] The technical problem solved by the utility model is realized by the following technical scheme:
[0007] A kind of polishing machine for ceramic pipeline processing, comprising:
[0008] Support assembly;
[0009] Drive assembly, the drive assembly is provided with two, and is symmetrically installed at the both ends of support assembly, and along support assembly sliding;
[0010] Blow clean component, the blow clean component is installed on support assembly, and is blown to clean to pipe polishing place;
[0011] Face gear, the face gear is fixed on blow clean component;
[0012] Guiding device, the guiding device is rotatably installed on blow clean component, and is wrapped with face gear;
[0013] Polishing assembly, the polishing assembly is provided with multiple, and is evenly distributed along the circumference of guiding device, and is rotated with pipe as center under the driving of guiding device;
[0014] A first gear is fixed on the outer side of the polishing assembly and rotates the polishing assembly under the drive of the end face gear when the polishing assembly revolves.
[0015] Optionally, the blowing assembly comprises:
[0016] A wind guide ring is concentrically arranged with the guide device;
[0017] A plurality of high-pressure nozzles are evenly distributed along the wind guide ring and blow the polished part of the pipe.
[0018] Optionally, the guide device comprises:
[0019] A rotating ring is rotatably installed on the wind guide ring and rotates the polishing assembly to polish the pipe when rotating;
[0020] A gear ring is fixed on the outer side of the rotating ring;
[0021] A second gear is engaged with the gear ring.
[0022] Optionally, the guide device further comprises:
[0023] A drive motor is installed on the support assembly and rotates the second gear.
[0024] Optionally, the polishing assembly comprises:
[0025] A rotating shaft is rotatably installed on the rotating ring and rotates under the drive of the first gear;
[0026] A polishing disc is fixed on the rotating shaft and polishes the ceramic pipe under the drive of the rotating shaft.
[0027] Optionally, the drive assembly comprises:
[0028] A mounting ring is concentrically arranged with the wind guide ring;
[0029] A plurality of driving wheels are evenly distributed along the mounting ring in the circumferential direction and move the ceramic pipe.
[0030] Optionally, the support assembly comprises:
[0031] A workbench;
[0032] A threaded rod is rotatably installed on the workbench;
[0033] Two first support frames are arranged and slide the mounting ring along the workbench under the drive of the threaded rod;
[0034] A second support frame is fixed on the workbench and supports the air guide ring.
[0035] The utility model has the beneficial effects that:
[0036] The end face gear and the first gear are matched to rotate simultaneously with revolution of the polishing assembly, avoid relative serious abrasion of the front end of the polishing assembly, accelerate polishing speed of the polishing assembly on the ceramic pipeline, can also polish the ceramic pipeline in all directions, and sweep the debris generated in polishing downward at the same time.
[0037] The driving wheel is arranged to drive the ceramic pipeline to move, and the distance between the two mounting rings can be adjusted under the driving of the support assembly to adapt to ceramic pipelines of different lengths, and the application range of the device in polishing is improved. BRIEF DESCRIPTION OF DRAWINGS
[0038] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to these drawings without creative labor for those skilled in the art.
[0039] Figure 1 It is a structural schematic diagram of the utility model;
[0040] Figure 2 It is a structural schematic diagram of the support assembly of the utility model;
[0041] Figure 3 It is a structural schematic diagram of the driving device of the utility model;
[0042] Figure 4 It is a structural schematic diagram of the polishing assembly of the utility model.
[0043] In the drawing: 100, support assembly; 110, workbench; 120, threaded rod; 130, first support frame; 140, second support frame;
[0044] 200, driving assembly; 210, mounting ring; 220, driving wheel;
[0045] 300, blowing and cleaning assembly; 310, air guide ring; 320, high-pressure spray head;
[0046] 400, end face gear;
[0047] 500, driving device; 510, rotating ring; 520, gear ring; 530, second gear; 540, driving motor;
[0048] 600, polishing assembly; 610, rotating shaft; 620, polishing disc;
[0049] 700, first gear. DETAILED DESCRIPTION
[0050] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application will be further described below with reference to specific drawings.
[0051] Referring to Figures 1-4 A polishing machine for ceramic pipeline machining, comprising:
[0052] A support assembly 100;
[0053] A driving assembly 200, two driving assemblies 200 are symmetrically installed at both ends of the support assembly 100 and slide along the support assembly 100;
[0054] A blowing and cleaning assembly 300, which is installed on the support assembly 100 and blows and cleans the polishing position of the pipeline;
[0055] An end face gear 400, which is fixed on the blowing and cleaning assembly 300, is a gear cooperating with a spur gear or a helical gear at an angle of 90 degrees, the center axis of the pinion and the end face gear of this type of gear is perpendicular, and the two perpendicular center axes can intersect or have a bias distance;
[0056] A guide device 500, which is rotatably installed on the blowing and cleaning assembly 300 and wraps the end face gear 400;
[0057] A polishing assembly 600, which is provided with a plurality of polishing assemblies 600 and is uniformly distributed in the circumferential direction of the guide device 500 and rotates around the pipeline under the driving of the guide device 500;
[0058] A first gear 700, which is fixed on the outer side of the polishing assembly 600 and rotates the polishing assembly 600 under the driving of the end face gear 400 when the polishing assembly 600 revolves, the first gear 700 can be a spur gear or a helical gear.
[0059] Wherein, in use, the ceramic pipe is inserted into the drive assembly 200, and the drive source (which can be a motor) on the drive assembly 200 and the drive device 500 is started, so that the drive assembly 200 drives the ceramic pipe to pass through the plurality of polishing assemblies 600 and contact the polishing assemblies 600; and when the drive source of the drive device 500 is started, the polishing assembly 600 and the first gear 700 will revolve around the ceramic pipe, and the first gear 700 will rotate around the polishing assembly 600 by relying on the drive of the face gear 400 when revolving;
[0060] Wherein, by the cooperation of the face gear 400 and the first gear 700, the polishing assembly 600 is rotated while revolving, which accelerates the polishing speed of the polishing assembly 600 on the ceramic pipe, and also enables the ceramic pipe to be polished in all directions, while the debris generated during polishing is swept downward;
[0061] Wherein, by the setting of the drive assembly 200, the ceramic pipe is driven to pass through the polishing assembly 600 for polishing;
[0062] Wherein, by the setting of the drive device 500, the polishing assembly 600 is driven to rotate, and the center of rotation of the polishing assembly 600 is positioned.
[0063] In some embodiments of the present application, in order to clean the ceramic pipe, refer to Figure 3 As shown in the figure, the blowing and cleaning assembly 300 comprises:
[0064] The air guide ring 310 is concentrically arranged with the drive device 500, the inside of the air guide ring 310 is hollow, and is communicated with the external air blower through a pipe;
[0065] The high-pressure spray head 320 is provided with a plurality of high-pressure spray heads 320, which are uniformly distributed along the air guide ring 310, and are blown out after being pressurized to clean the polished pipe.
[0066] Wherein, the external air pump or air blower is started, so that the air pump or air blower transports air to the inside of the air guide ring 310, and sprays out after being pressurized by the high-pressure spray head 320;
[0067] Wherein, by the setting of the air guide ring 310, the external air is transported to each high-pressure spray head 320, and is blown out by the high-pressure spray head 320, so that the debris generated by polishing is blown away, avoiding the influence of the debris on subsequent polishing.
[0068] In some embodiments of the present application, refer to Figure 3 and Figure 4 As shown in the figure, the drive device 500 comprises:
[0069] A rotating ring 510 is rotatably installed on the air guide ring 310 and drives the polishing assembly 600 to rotate when rotating;
[0070] A gear ring 520 is fixed on the outside of the rotating ring 510;
[0071] A second gear 530 is engaged with the gear ring 520 and drives the gear ring 520 to rotate when the second gear 530 rotates, and the transmission ratio of the second gear 530 is related to the size of the second gear 530.
[0072] The rotating ring 510 is provided to ensure normal installation and use of the polishing assembly 600, and drives the polishing assembly 600 to rotate when rotating to polish the circumference of the ceramic pipe, and the rotating ring 510 cooperates with the air guide ring 310 to determine the center of the rotation of the polishing assembly 600.
[0073] The rotating ring 510 is driven to rotate by the gear ring 520 and the second gear 530, and the speed of the rotating ring 510 is adjusted according to the transmission ratio of the gear ring 520 and the second gear 530.
[0074] In some embodiments of the present application, in order to drive the second gear 530 to rotate, referring to Figure 3 The drive device 500 further comprises:
[0075] A drive motor 540 is installed on the support assembly 100 and drives the second gear 530 to rotate.
[0076] The drive motor 540 is provided to drive the second gear 530 to rotate when starting, so that the second gear 530 can normally drive the gear ring 520 to rotate.
[0077] In some embodiments of the present application, in order to polish the ceramic pipe, referring to Figure 4 The polishing assembly 600 comprises:
[0078] A rotating shaft 610 is rotatably installed on the rotating ring 510 and is driven to rotate by the first gear 700;
[0079] A polishing disc 620 is fixed on the rotating shaft 610 and is driven to polish the ceramic pipe by the rotating shaft 610. The polishing disc 620 is provided with a spiral outward thread on the side in contact with the ceramic pipe, and the outside is not in contact with the ceramic pipe. The polishing disc 620 has a certain deformation capacity, so that the polishing disc 620 maintains contact with the ceramic pipe when rotating. The shape and size of the polishing disc 620 can be adjusted according to requirements, and the polishing disc 620 is provided in a cylindrical or square shape.
[0080] The polishing disc 620 is connected with the first gear 700 through the rotation shaft 610, the relative position of the first gear 700 is ensured, and the polishing disc 620 is rotated to rotate the polishing disc 620 to polish the polishing disc 620;
[0081] The polishing disc 620 is connected with the first gear 700 through the rotation shaft 610, the relative position of the first gear 700 is ensured, and the polishing disc 620 is rotated to rotate the polishing disc 620 to polish the polishing disc 620;
[0082] In some embodiments of the utility model, in order to drive the ceramic pipeline to move, referring to Figure 2 As shown in the figure, the driving assembly 200 comprises:
[0083] The mounting ring 210 is concentrically arranged with the air guide ring 310 and is provided with a hinged frame;
[0084] The driving wheel 220 is provided with a plurality of driving wheels 220, is evenly divided along the circumference of the mounting ring 210 and is rotatably mounted on the hinged frame, drives the ceramic pipeline to move, and the driving wheel 220 is driven by a motor or a motor driving device, so that the driving wheel 220 can rotate normally.
[0085] The driving wheel 220 can drive the ceramic pipeline to move, and the distance between the two mounting rings 210 can be adjusted under the driving of the support assembly 100 to adapt to ceramic pipelines of different lengths, thereby improving the application range of the device during polishing.
[0086] The outer side of the driving wheel 220 is provided with a friction mark, which can limit the rotation of the ceramic pipeline, so that the ceramic pipeline will not rotate with the polishing disc 620.
[0087] In some embodiments of the utility model, in order to normally drive the driving assembly 200 to move, referring to Figure 2 As shown in the figure, the support assembly 100 comprises:
[0088] The workbench 110;
[0089] The threaded rod 120 is rotatably mounted on the workbench 110 and is driven by a motor and a motor, so that the threaded rod 120 can rotate normally, and the threaded rod 120 is provided with two sections, and the directions of the two sections are opposite;
[0090] The first support frame 130 is provided with two first support frames 130 and is driven by the threaded rod 120 to slide along the workbench 110 and support the mounting ring 210;
[0091] The second support frame 140 is fixed on the workbench 110 and supports the air guide ring 310, and two second support frames 140 can be arranged to support the rotating ring 510.
[0092] The two first support frames 130 are driven to approach or move away from each other by the threaded rod 120 during rotation, and the first support frames 130 can normally support and drive the mounting ring 210 to slide.
[0093] The air guide ring 310 is supported by the second support frame 140, and the stability of the air guide ring 310 is ensured.
[0094] The working method of the utility model:
[0095] In use, the motor, air pump and driving motor 540 are started, the threaded rod 120 is rotated, the two mounting rings 210 are made to approach or move away from each other according to the length of the ceramic pipeline, then the ceramic pipeline is inserted into the inside of the driving assembly 200, the driving wheel 220 drives the ceramic pipeline to slide by rotation, and the ceramic pipeline passes through the polishing assembly 600.
[0096] When the driving motor 540 is started, the second gear 530 is rotated, the second gear 530 drives the rotating ring 510 and the gear ring 520 to rotate, the rotating ring 510 drives the first gear 700 and the polishing disc 620 to rotate, and the polishing disc 620 is driven to rotate by the end face gear 400 when the first gear 700 revolves.
[0097] The external air pump or fan is started, the air pump or fan transports wind power to the inside of the air guide ring 310, and the high-pressure spray head 320 sprays after pressurization.
[0098] The basic principle and main features of the utility model and the advantages of the utility model are shown and described. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A polishing machine for ceramic pipe processing, characterized by, Comprise: Support assembly (100); Drive assembly (200), the drive assembly (200) is provided with two, and is symmetrically installed at both ends of support assembly (100), and along support assembly (100) sliding; Blow clear assembly (300), the blow clear assembly (300) is installed on support assembly (100), and blow clear is carried out to the polishing place of pipe; Face gear (400), the face gear (400) is fixed on blow clear assembly (300); Guide device (500), the guide device (500) is rotatably installed on blow clear assembly (300), and the face gear (400) is wrapped up; Polishing assembly (600), the polishing assembly (600) is provided with multiple, and is evenly distributed along the circumference of guide device (500), and is rotated with pipe as the center under the driving of guide device (500); First gear (700), the first gear (700) is fixed on the outside of polishing assembly (600), and when following the revolution of polishing assembly (600), polishing assembly (600) is driven to rotate under the driving of face gear (400). 2.The polishing machine for ceramic pipe machining according to claim 1, characterized in that: the blow clear assembly (300) comprises: air guide ring (310), the air guide ring (310) is concentrically arranged with guide device (500); High-pressure spray head (320), the high-pressure spray head (320) is provided with multiple, and is evenly distributed along air guide ring (310), and blow clear is carried out to the polishing place of pipe. 3.The polishing machine for ceramic pipe machining according to claim 2, characterized in that: the guide device (500) comprises: Rotary ring (510), the rotary ring (510) is rotatably installed on air guide ring (310), and when rotating, polishing assembly (600) is driven to polish pipe; Gear ring (520), the gear ring (520) is fixed on the outside of rotary ring (510); Second gear (530), the second gear (530) is engaged with gear ring (520). 4.The polishing machine for ceramic pipe machining according to claim 3, characterized in that: the guide device (500) further comprises: Drive motor (540), the drive motor (540) is installed on support assembly (100), and drives second gear (530) to rotate. 5.The polishing machine for ceramic pipe machining according to claim 3, characterized in that: the polishing assembly (600) comprises: Rotating shaft (610), the rotating shaft (610) is rotatably installed on rotary ring (510), and is rotated under the driving of first gear (700); Polishing disc (620), the polishing disc (620) is fixed on rotating shaft (610), and is polished to ceramic pipe under the driving of rotating shaft (610). 6.The polishing machine for ceramic pipe machining according to claim 2, characterized in that: the drive assembly (200) comprises: Mounting ring (210), the mounting ring (210) is concentrically arranged with air guide ring (310); Driving wheels (220) are provided in plurality and evenly distributed along the circumference of the mounting ring (210), and drive the ceramic pipe to move.
7. The polishing machine for ceramic pipe machining according to claim 6, characterized in that: The support assembly (100) comprises: a workbench (110); a threaded rod (120) rotatably mounted on the workbench (110); a first support frame (130) provided with two and driven by the threaded rod (120) to drive the mounting ring (210) to slide along the workbench (110); a second support frame (140) fixed on the workbench (110) and supporting the air guide ring (310).