Multifunctional honing device

By designing a multifunctional honing device and adopting floating connection and low-speed grinding technology, the problems of precision and surface quality of the stern tube inner hole were solved, achieving efficient and safe processing results.

CN223519399UActive Publication Date: 2025-11-07CHINA EMPIRE OFFSHORE ENGINEERING EQUIPMENT MANUFACTURE CO LTD
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Patent Information

Application Number
CN202422805708.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-07
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing technologies cannot effectively guarantee the dimensional accuracy, roundness, cylindricity, coaxiality, and surface roughness of the stern tube inner bore, resulting in poor processing quality, especially the elliptical phenomenon of the inner bore in the shipbuilding industry.

Method used

A multifunctional honing device was designed, including a support frame, a thick-walled tube, a clamping sleeve, and a honing head. It adopts a floating connection method and uses a fine grinding wheel for low-speed grinding through the cooperation between the honing head and the machine tool spindle to ensure machining accuracy and quality.

Benefits of technology

It improved the machining quality of the stern tube inner hole, met the high requirements of the shipbuilding industry for precision and surface quality, and solved problems such as the elliptical inner hole.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multifunctional honing device which comprises supporting frames, the supporting frames are arranged on machine tool rails, thick-wall pipes are arranged on the two supporting frames, clamping sleeves are arranged on the thick-wall pipes, honing heads are arranged at the ends of the thick-wall pipes, and each supporting frame comprises a lower base, an upper base and a flat key. An upper cover is arranged on the upper base, and copper bushes are arranged in the upper base and the upper cover. The device is reasonable in structural design, convenient to use, safe and efficient, solves the problems of size precision, roundness, cylindricity, coaxiality and roughness of the inner hole of the stern tube, and improves the machining quality of the inner hole of the stern tube.
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Description

Technical Field

[0001] This utility model relates to the field of honing technology, and in particular to a multifunctional honing device. Background Technology

[0002] In the shipbuilding industry, high standards are required for the dimensional accuracy, roundness, cylindricity, coaxiality, and surface roughness of the stern tube inner bore. Currently, the machining of stern tube inner bores in factories, such as... Figure 1 As shown, clamp one end of the front stern tube seat, and use the sternstock to support the rear stern tube seat, connecting the intermediate pipe, front stern tube seat, and rear stern tube seat to adjust the workpiece's outer diameter. Machining center rest positions ① and ② at both ends, removing the sternstock, and supporting center rest position ① to machine the flange end A and the inner hole, leaving a 2mm allowance on one side of the inner hole; any defects should be repaired promptly. After rough machining, perform finish machining after the stern tube has cooled. During finish machining, pay attention to the length and diameter of the steps in the inner hole, and then polish it. Turn the stern tube around, use a copper pad to clamp one end of the flange, support center rest position ②, and machine the dimension at point B, following the same process as above. Currently, lathe machining cannot effectively address the requirements for roundness, cylindricity, coaxiality, and surface roughness of the inner hole, easily resulting in elliptical inner holes. To solve these problems, and considering the development trend of modern shipbuilding, a multi-functional honing device is needed to ensure the machining quality of the stern tube inner hole. Summary of the Invention

[0003] The purpose of this invention is to solve the above-mentioned technical problems and provide a multifunctional honing device to ensure the dimensional accuracy, roundness, cylindricity, coaxiality and roughness requirements of the stern tube inner hole.

[0004] To achieve the above technical objectives and meet the above technical requirements, the technical solution adopted by this utility model is: a multifunctional honing device, including a support frame, the support frame being set on a machine tool track, two thick-walled tubes being provided on the support frames, clamping sleeves being provided on the thick-walled tubes, and honing heads being provided at the ends of the thick-walled tubes. The support frame includes a lower base, an upper base, and a flat key, an upper cover being provided on the upper base, and copper bushings being provided inside the upper base and the upper cover.

[0005] Preferably, the copper bushing has a two-part structure, which is fixed to the upper cover and the upper base respectively by screws.

[0006] Preferably, the outer diameter of the copper bushing is interference-fitted with the inner hole of the upper cover and the upper base.

[0007] Preferably, the inner hole of the copper bushing is provided with axial and longitudinal oil grooves.

[0008] Compared with the traditional structure, the utility model has the advantages of reasonable structure design, convenient, safe, efficient, solves the size precision, roundness, cylindricity, coaxiality and roughness problem of the stern tube inner hole, improves the processing quality of the stern tube inner hole. BRIEF DESCRIPTION OF DRAWINGS

[0009] Figure 1 It is the existing technology stern tube inner hole processing schematic diagram;

[0010] Figure 2 It is the utility model structure schematic diagram;

[0011] Figure 3 It is the utility model support frame structure schematic diagram;

[0012] Figure 4 It is Figure 3 The top view of

[0013] In the drawing: 1. honing head, 2. support frame, 21. lower base, 22. upper base, 23. upper cover, 24. copper bushing, 25. flat key, 3. clamping sleeve, 4. thick-walled tube. DETAILED DESCRIPTION

[0014] The utility model is further explained below.

[0015] Refer to the accompanying Figures 2-4 A kind of multifunctional honing device, including support frame 2, the support frame 2 is arranged on machine tool track, two the thick-walled tube 4 is provided on the support frame 2, the clamping sleeve 3 is provided on the thick-walled tube 4, the thick-walled tube 4 end is provided with honing head 1, the support frame 2 includes lower base 21, upper base 22, flat key 25, the upper base 22 is provided with upper cover 23, the upper base 22, upper cover 23 are provided with copper bushing 24 in.

[0016] In the preferred embodiment, the copper bushing 24 outer diameter and upper cover 23, upper base 22 inner hole interference fit, and the interference amount is 0.01~0.02mm.

[0017] In the preferred embodiment, the copper bushing 24 is two half formula structure, is fixed on upper cover 23 and upper base 22 respectively by screw.

[0018] In the preferred embodiment, the copper bushing 24 inner hole is provided with axial and longitudinal oil groove.

[0019] In the embodiment, the thick-walled pipe 4 is connected with the machine tool through the clamping sleeve 3, is supported by the two support frames 2 distributed on the machine tool track, the honing head 1 is provided with a fine grinding wheel, the inner hole of the stern tube is honed, and low-speed grinding is performed in the rotation and reciprocating motion of the honing head 2 and the workpiece. In order to reduce the influence of the non-coaxiality of the machine tool spindle and the stern tube center and the rotation of the machine tool spindle on the machining precision, the honing head 1 and the machine tool spindle are connected in a floating mode, and the inner hole of the stern tube is used as a guide. In the honing process, the fine grinding wheel and the overlapping contact points of the hole wall interfere with and modify each other, so that the surface quality and the precision requirement of the hole wall are continuously improved. The multifunctional honing device has honed several sets of stern tubes, meets the requirements of the customers, and has obtained consistent praise from the customers.

[0020] The above embodiments of the utility model are merely used to clearly illustrate the examples made by the utility model, but are not used to limit the protection scope of the utility model, and all equivalent technical solutions also belong to the scope of the utility model, and the patent protection scope of the utility model should be defined by the claims.

Claims

1. A multifunction honing device, characterized by: The utility model provides a support frame (2) is arranged on lathe track, two support frames (2) are provided with thick wall pipe (4), thick wall pipe (4) is provided with clamping sleeve (3), thick wall pipe (4) end is provided with honing head (1), support frame (2) includes lower base (21), upper base (22), flat key (25), upper base (22) is provided with upper cover (23), upper base (22), upper cover (23) are provided with copper bushing (24) in.

2. The multifunction honing apparatus according to claim 1, characterized by: The outer diameter of the copper bushing (24) is in interference fit with the inner hole of the upper cover (23) and the upper base (22).

3. The multifunction honing apparatus according to claim 1, characterized by: The copper bushing (24) is a two-piece structure and is fixed on the upper cover (23) and the upper base (22) by screws respectively.

4. The multifunction honing apparatus according to claim 1, characterized by: The inner hole of the copper bushing (24) is provided with axial and longitudinal oil grooves.