Cylinder cover water jacket grinding device
The modularly designed cylinder head water jacket grinding device solves the problems of burrs and irregular surfaces caused by the complex shape of the cylinder head water jacket cavity, achieving efficient cleaning of waste chips, improving grinding efficiency and quality, and reducing operation difficulty and energy consumption.
Patent Information
- Application Number
- CN202423032093.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The cylinder head water jacket has a complex inner cavity shape, which can easily produce burrs or irregular surfaces, leading to increased resistance to coolant flow, affecting heat dissipation efficiency and potentially causing coolant leakage, thus shortening the engine's service life.
A cylinder head water jacket grinding device was designed, including a drive rod, a sealing shaft, an extension rod, an outer ring, a connecting shaft, and a friction shaft. Through modular design, it can adapt to different shaped cavities. Combined with a dust extraction system, it can clean up waste chips and improve grinding efficiency and quality.
It improved the grinding efficiency and quality of cylinder head water jackets, reduced waste residue, lowered operating difficulty and energy consumption, and optimized the grinding process.
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Figure CN223519440U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a grinding device technical field, specifically relates to a cylinder cover water jacket grinding device. BACKGROUND
[0002] Due to the complex shape of the inner cavity of the cylinder cover water jacket, it can be circular or elliptical, and accompanied by a curve structure, burrs or irregular surface are easily produced in the production process, if not handled in time, these defects can cause the cooling water flow resistance to increase, affect the heat dissipation efficiency, even cause cooling liquid leakage and other problems, and further shorten the service life of the engine, therefore, the fine processing of the inner cavity of the cylinder cover water jacket becomes an important link that can not be ignored in the engine manufacturing process.
[0003] In order to solve the above problems, the application provides a cylinder cover water jacket grinding device, which can improve the grinding efficiency and quality, reduce the residue of waste chips, and reduce the operation difficulty and energy consumption, in recent years, the grinding device based on modular design and automation technology has gradually attracted attention, these devices can be adjusted according to the inner cavity of different shapes, at the same time, combined with the dust extraction system, the waste chips can be efficiently cleaned, so as to optimize the grinding process flow. UTILITY MODEL CONTENT
[0004] In view of the defects of the prior art, the utility model provides a cylinder cover water jacket grinding device, which solves the problems in the background art.
[0005] In order to achieve the above purpose, the utility model realizes the following technical scheme:
[0006] A cylinder cover water jacket grinding device, comprising,
[0007] The driving rod is connected with the external dust extractor through the pipeline at one end;
[0008] The sealing shaft is rotatably arranged on the driving rod;
[0009] The extension rod is detachably connected with the driving rod;
[0010] The outer ring is fixedly connected at one end of the extension rod away from the driving rod;
[0011] The connecting shaft is fixedly connected with the inner cavity of the extension rod;
[0012] The friction shaft is elliptical, and is detachably arranged at one end of the connecting shaft away from the extension rod through the sliding block.
[0013] Optionally, the sealing shaft comprises a fixed plate and a soft plate;
[0014] The fixed plate is connected with the driving rod through the rotating shaft;
[0015] The soft plate is connected with the fixed plate.
[0016] Optionally, the outer ring diameter is adapted to the inner maximum diameter of the cylinder head water jacket.
[0017] Optionally, the driving rod is in communication with the extension rod.
[0018] Optionally, the connecting shaft is connected with the extension rod lumen with a gap, and the cylinder head water jacket grinding waste can enter the driving rod from the bottom of the extension rod.
[0019] Optionally, the sliding block comprises a round plate and a square plate.
[0020] The round plate is detachably connected with the connecting shaft by bolts.
[0021] The square plate is fixedly connected to the side of the round plate away from the connecting shaft.
[0022] Optionally, the square plate is arranged in the friction shaft and can reciprocate along the friction shaft.
[0023] Optionally, the outer surface of the driving rod is provided with an anti-skid shaft.
[0024] The cylinder head water jacket grinding device has the following beneficial effects:
[0025] 1. The hollow design of the driving rod and the extension rod enables the device to be connected with an external dust extractor, and the waste is cleaned in real time during the grinding process, thereby reducing secondary pollution and improving work efficiency.
[0026] 2. The setting of the friction shaft enables stable rotation in a circular inner cavity, and enables the sliding block 7 to move on the slide in an elliptical inner cavity, thereby adapting to the grinding requirements of inner cavities of different shapes and improving the multifunctionality of the device. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of the utility model;
[0028] Figure 2 It is a sliding block structure schematic diagram of the utility model;
[0029] Figure 3 It is a connecting shaft structure schematic diagram of the utility model.
[0030] In the figure: 1, driving rod; 2, sealing shaft; 21, fixed plate; 22, soft plate; 3, extension rod; 4, outer ring; 5, connecting shaft; 6, friction shaft; 7, sliding block; 71, round plate; 72, square plate; 8, anti-skid shaft. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative characteristics, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0032] In the description of the utility model, it needs to be understood that the directions or positional relations indicated by the terms "transverse", "longitudinal", "end", "edge", "side wall", "upper", "lower", "upper part", "lower part", "directly above", "surface", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", "end", "head", "tail" are based on the directions or positional relations shown in the drawings, and are only for the convenience of describing the technical scheme of the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular direction, be constructed and operated in a particular direction, and therefore cannot be understood as limiting the utility model.
[0033] The application provides a cylinder head water jacket grinding device, and specifically comprises the following;
[0034] Reference can be made to Figure 1 The application mainly comprises a driving rod 1, a sealing shaft 2 arranged on the driving rod 1, an extension rod 3 detachably connected with the driving rod 1, an outer ring 4 fixedly connected to one end of the extension rod 3 away from the driving rod 1, a connecting shaft 5 fixedly connected with an inner cavity of the extension rod 3 and an elliptical friction shaft 6 detachably arranged on one end of the connecting shaft 5 away from the extension rod 3 through a sliding block 7, so that the cylinder head water jacket with a circular or elliptical inner cavity can be ground.
[0035] Reference can be made to Figures 1-2 The driving rod 1 is hollow, and one end of the driving rod 1 is connected with an external dust extractor through a pipeline; when the dust extractor starts to work, the grinding waste can be extracted.
[0036] Reference can be made to Figure 1 The driving rod 1 is provided with an anti-skid shaft 8, which can assist the driving rod 1 in rotating work; in order to prevent waste from running out from the top when the driving rod 1 works, the sealing shaft 2 that can be optionally rotated is arranged on the driving rod 1, the outlet can be tightly sealed through the sealing shaft 2, and the sealing shaft 2 is fixed, so that only the driving rod 1 located in the sealing shaft 2 can work.
[0037] Reference can be made to Figure 1 The extension rod 3 is detachably connected with the driving rod 1, and the length of the extension rod 3 is not limited; therefore, when the cylinder head water jacket with different depths is cleaned, the extension rod 3 with a more suitable length can be used.
[0038] Reference can be made to Figure 1The outer ring 4 of the extension rod 3 is arranged in the cylinder head water jacket, which reduces the left and right shaking during the grinding, reduces the contact area between the extension rod 3 and the cylinder head water jacket, thereby reducing the friction area and the resistance formed when the extension rod 3 rotates.
[0039] Further, the extension rod 3 is arranged in communication with the driving rod 1, and after the driving rod 1 is connected with the external dust extractor, the waste can enter the inner cavity of the two rods (the extension rod 3 and the driving rod 1) from the end of the extension rod 3 away from the driving rod 1.
[0040] Reference can be made to Figures 1-3 In order to arrange the friction shaft 6 at the end of the extension rod 3 away from the driving rod 1, but not to the requirement of absorbing the waste to the inner cavity for collection, the connecting shaft 5 is arranged to work, and the connecting shaft 5 is fixedly connected in the inner cavity of the end of the extension rod 3 away from the driving rod 1. After the connecting shaft 5 is connected with the inner cavity of the extension rod 3, there is a gap therebetween, so that the cylinder head water jacket grinding waste can enter the driving rod 1 from the bottom of the extension rod 3.
[0041] Reference can be made to Figures 1-3 In order to facilitate the replacement of the friction shaft 6, the sliding block 7 is arranged at one end of the connecting shaft 5, and the sliding block 7 is detachably connected with the connecting shaft 5. Thus, the disassembly and replacement of the friction shaft 6 are facilitated. Specifically, the sliding block 7 comprises a circular plate 71 and a square plate 72. The circular plate 71 is detachably connected with the connecting shaft 5 through bolts, and the square plate 72 is fixedly connected at the side of the circular plate 71 away from the connecting shaft 5. The square plate 72 is arranged in the friction shaft 6 and can reciprocate along the friction shaft 6, and will not rotate on the friction shaft 6. When the inner cavity of the cylinder head water jacket is in an elliptical shape, the friction shaft 6 rotates relatively with the rotation of the extension rod 3. During the rotation, based on the distance between the center of the friction shaft 6 and the edge of the inner cavity of the cylinder head water jacket, the friction causes the friction shaft 6 to move on the straight slide on the surface through the square plate 72, thereby realizing the effect of facilitating the grinding of the elliptical inner cavity. In addition, when the device grinds in a circular inner cavity, the distance to the friction shaft 6 is equal, so the relative movement of the friction shaft 6 will not be affected.
[0042] In the utility model, the working steps of the device are as follows:
[0043] 1. First, connect the driving rod 1 with the external dust extractor, and then stably arrange the sealing shaft 2 at the outlet end.
[0044] 2. Then, rotate the driving rod 1 under the condition that the sealing shaft 2 does not rotate, and at this time, the extension rod 3 rotates synchronously with the driving rod 1.
[0045] 3. Then, in the process of rotation, the extension rod 3 drives the friction shaft 6 to rotate synchronously through the connecting shaft 5, and the friction shaft 6 rotates to realize the grinding effect of the inner cavity of the cylinder head water jacket;
[0046] 4. Finally, through the work of the external dust extractor, the grinding waste can be extracted in the grinding process, avoiding subsequent impact.
[0047] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and various changes and improvements can be made without departing from the spirit and scope of the present application. These changes and improvements are all within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A cylinder head water jacket grinding apparatus characterized by: The utility model relates to a cylinder head water jacket grinding device, including, The driving rod (1) one end is connected with external dust collector through pipeline, The sealing shaft (2) rotatable is established in the driving rod (1), The extension rod (3) is detachably connected with the driving rod (1), The outer ring ring (4) is fixedly connected at the one end of the extension rod (3) away from the driving rod (1), The connecting shaft (5) is fixedly connected with the inner chamber of the extension rod (3), The friction shaft (6) is oval, and is detachably established at the one end of the connecting shaft (5) away from the extension rod (3) through the sliding block (7).
2. The cylinder head water jacket grinding apparatus according to claim 1, characterized by: The sealing shaft (2) includes fixed plate (21) and soft board (22), The fixed plate (21) is connected on the driving rod (1) through the pivot, The soft board (22) is connected with the fixed plate (21).
3. The cylinder head water jacket grinding apparatus of claim 1, wherein: The outer ring ring (4) diameter is adapted with the maximum diameter in cylinder head water jacket.
4. The cylinder head water jacket grinding apparatus of claim 1, wherein: The driving rod (1) is communicated with the extension rod (3).
5. The cylinder head water jacket grinding apparatus of claim 1, wherein: There is gap connection between the connecting shaft (5) and the inner chamber of the extension rod (3), and the cylinder head water jacket grinding waste can enter the driving rod (1) from the bottom of the extension rod (3).
6. The cylinder head water jacket grinding apparatus of claim 1, wherein: The sliding block (7) includes round plate (71) and square plate (72), The round plate (71) is detachably connected with the connecting shaft (5) through bolt, The square plate (72) is fixedly connected at the one side of the round plate (71) away from the connecting shaft (5).
7. The cylinder head water jacket grinding apparatus of claim 6, wherein: The square plate (72) is arranged in the friction shaft (6) and can make reciprocating motion along the friction shaft (6).
8. The cylinder head water jacket grinding apparatus of claim 1, wherein: The outer surface of the driving rod (1) is provided with antiskid shaft (8).