High-speed mixer for color master batch raw materials
By setting up a support platform around the tank of the high-speed mixer for color masterbatch raw materials, supporting the push cylinder and air pipe, the automatic lifting and lowering of the cover plate and the tumbling of raw materials are realized, which solves the problems of poor mixing effect and inconvenient operation, and improves the mixing efficiency and automation level.
Patent Information
- Application Number
- CN202422484475.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing high-speed mixer for color masterbatch raw materials has poor mixing effect and the top cover is inconvenient to operate.
A support platform is set around the tank of the mixer to support the upper part of the push cylinder and air pipe. The push cylinder realizes the automatic lifting and lowering of the lifting cover plate, and the air pipe blows air into the tank to make the raw materials tumble, which is combined with the mixing component to mix the materials.
It improves the mixing effect, realizes automated operation, simplifies the manual feeding process, has a more reasonable structure, and improves mixing efficiency.
Smart Images

Figure CN223519955U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to color masterbatch raw material mixing equipment technical field, concretely is a color masterbatch raw material high speed mixer. BACKGROUND
[0002] The full name of color masterbatch is color masterbatch, also called color seed, is a kind of new type high molecular material special colorant, also called pigment preparation. Color masterbatch is mainly used in plastics. Color masterbatch is composed of pigment or dye, carrier and additive three basic elements, is the aggregate that evenly carries the super-constant pigment in resin and is prepared, can be called pigment concentrate, so its tinting strength is higher than that of pigment itself.
[0003] When color masterbatch is processed, pigment, plastic raw material and additive are poured into high-speed mixer, then high-speed mixing is realized through stirring assembly, at present, the color masterbatch raw material high-speed mixer only carries out mixing treatment through stirring assembly, and the raw material mixing effect still has room for improvement, and the upper cover of the color masterbatch raw material high-speed mixer is mostly opened by manual and locked by hasp, and the operation is not convenient enough, therefore, an improved technology is urgently needed to solve the problem existing in the prior art. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of color masterbatch raw material high-speed mixer, tank body is provided with support platform periphery, support platform is used to support the upper portion of push up air cylinder and air pipe, one aspect is realized the automatic lifting of lifting cover plate by push up air cylinder, to facilitate manual unloading, another aspect is realized by setting air pipe to blow into tank body, so that raw material tumbles in mixing process, greatly improve mixing effect, simultaneously, support platform is used to support the upper portion of push up air cylinder and air pipe, structure is more reasonable, need not to additionally set up support to support air pipe or annular pipe, to solve the problem raised in the above background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a color master batch raw material high -speed mixer, including base, drive motor, jar, support table, lift cover plate, trachea, annular pipe, discharge valve, push up pneumatic cylinder, stirring main shaft and mixing cutter head, the upper surface of base is provided with drive motor and lift seat, the jar bottom supports on the upper surface of lift seat, the jar periphery is provided with support table, the inner side of support table upper surface evenly is provided with a plurality of push up pneumatic cylinder, lift cover plate periphery is provided with a plurality of extension plate, the piston rod of push up pneumatic cylinder all faces upwards and with lift cover plate periphery's extension plate one to one and is connected with each other, lift cover plate movably sets up in the upper of jar, the lower part of jar is arc, a plurality of trachea is evenly installed in jar inside, the trachea is located in the arc part of jar lower part one end towards, the trachea is located in the outside one end of jar and is supported on support table upper surface and is connected with each other through the elbow towards the upper, the annular pipe bottom evenly is provided with a plurality of joints, the joint with elbow one to one and is inserted with each other, the one side of annular pipe is provided with air inlet, the one side of jar lower part is provided with discharge valve, the inside of base is provided with shaft seat, the stirring main shaft bottom is rotatably connected with shaft seat, the stirring main shaft upper portion passes through lift seat and is installed with mixing cutter head, the stirring main shaft is provided with driven pulley, the output shaft of drive motor is provided with driving pulley, the driving pulley is connected with driven pulley through transmission belt cooperation, the driving pulley, driven pulley and transmission belt all are provided in base inside;
[0006] The mixing cutter head comprises a lower disc body, an upper disc body and a sleeve, the lower disc body and the upper disc body are connected through the sleeve, the sleeve extends above the upper disc body, the upper portion of the stirring main shaft is inserted into the sleeve and is fastened and connected through bolts, a plurality of mixing blades are arranged on the periphery of the lower disc body and the upper disc body, and stirring paddles are uniformly arranged on the lower surface of the lower disc body.
[0007] The lift cover plate is provided with an exhaust port, a compression ring is arranged on the upper surface of the lift cover plate and located at the exhaust port, and a screen is arranged between the compression ring and the exhaust port.
[0008] Preferably, the high-speed mixer for color master batch raw materials provided by the utility model, wherein, the lift seat is provided with a bearing sleeve, and the stirring main shaft is rotatably connected with the bearing sleeve.
[0009] Preferably, the high-speed mixer for color master batch raw materials provided by the utility model, wherein, the bottom of the jar is provided with a support seat, the support seat is supported on the upper surface of the base and connected through bolts.
[0010] Preferably, the high-speed mixer for color master batch raw materials provided by the utility model, wherein, a plurality of reinforcing plates are arranged on the lower surface of the support table and connected with the jar.
[0011] Preferably, the utility model provides a kind of color master batch raw material high-speed mixer, wherein, the surface of base is provided with small door.
[0012] Compared with prior art, the utility model has the beneficial effects that:
[0013] Supporting table is arranged on the periphery of the tank body, and the supporting table is used for supporting the upper part of the push-up air cylinder and the air pipe. On the one hand, the push-up air cylinder is used to realize the automatic lifting of the lifting cover plate, so as to facilitate manual unloading. On the other hand, the air pipe is arranged to realize the blowing of air into the tank body, so that the raw materials are tumbled during the mixing process, thereby greatly improving the mixing effect. Meanwhile, the supporting table is used to support the upper part of the push-up air cylinder and the air pipe, so that the structure is more reasonable, and a support is not needed to support the air pipe or the annular pipe. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 is a structural schematic view of the utility model;
[0015] Fig. 2 is a sectional structural schematic view of the utility model;
[0016] Fig. 3 is a top view structural schematic view of the lifting cover plate.
[0017] In the drawing: base 1, driving motor 2, tank body 3, supporting table 4, lifting cover plate 5, air pipe 6, annular pipe 7, discharge valve 8, push-up air cylinder 9, stirring main shaft 10, lifting seat 11, extension plate 12, elbow 13, joint 14, air inlet 15, shaft seat 16, driven pulley 17, driving pulley 18, transmission belt 19, lower disc body 20, upper disc body 21, sleeve 22, mixing blade 23, stirring paddle 24, exhaust port 25, compression ring 26, screen 27, bearing sleeve 28, supporting seat 29, reinforcing plate 30, small door 31. DETAILED DESCRIPTION
[0018] The technical solutions of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model;
[0019] It should be noted that in the description of the utility model, it should be noted that the terms "inner", "outer", "upper", "lower", "two sides", "one end", "the other end", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0020] Please refer to Figs. 1-3 The utility model provides a technical scheme: a kind of color master batch raw material high-speed mixer, including base 1, driving motor 2, jar 3, support table 4, lifting cover plate 5, air pipe 6, annular pipe 7, discharge valve 8, push cylinder 9, stirring spindle 10 and mixing cutter head, driving motor 2 and lifting seat 11 are arranged on the upper surface of base 1, jar 3 bottom is supported on the upper surface of lifting seat 11, jar 3 bottom is provided with support seat 29, support seat 29 is supported on the upper surface of base 1 and is connected by bolt, to realize the connection of jar 3 and base 1, jar 3 is provided with support table 4 periphery, the lower surface of support table 4 and the connecting portion of jar 3 is provided with a plurality of reinforcing plates 30, to ensure the structural strength of support table 4, the inner side of the upper surface of support table 4 is evenly provided with a plurality of push cylinder 9, lifting cover plate 5 is provided with a plurality of extension plate 12 periphery, the piston rod of push cylinder 9 is all towards upper and is corresponding with the extension plate 12 of lifting cover plate 5 periphery and is mutually connected, lifting cover plate 5 is movably arranged in the upper of jar 3, the lower part of jar 3 is arc, a plurality of air pipes 6 are evenly installed in jar 3, and the one end of air pipe 6 in jar 3 is towards the arc portion of the lower part of jar 3, and the one end of air pipe 6 outside jar 3 is supported on the upper surface of support table 4 and is towards upper through elbow 13, annular pipe 7 bottom is evenly provided with a plurality of joints 14, joint 14 is corresponding with elbow 13 and is mutually inserted, annular pipe 7 one side is provided with inlet 15, jar 3 lower part one side is provided with discharge valve 8, base 1 is provided with shaft seat 16 inside, stirring spindle 10 bottom is rotatably connected with shaft seat 16, stirring spindle 10 upper portion passes through lifting seat 11 and is installed with mixing cutter head, lifting seat 11 is provided with bearing sleeve 28, and stirring spindle 10 is rotatably connected with bearing sleeve 28, to ensure the smoothness and stability when stirring spindle 10 high-speed rotation, stirring spindle 10 is provided with driven pulley 17, and the output shaft of driving motor 2 is provided with driving pulley 18, and driving pulley 18 is connected with driven pulley 17 through transmission belt 19, and driving pulley 18, driven pulley 17 and transmission belt 19 are all arranged in base 1, and the surface of base 1 is provided with small door 31, to facilitate the installation or replacement of driven pulley 17, driving pulley 18 and transmission belt 19 after being opened, and the connection of stirring spindle 10 and shaft seat 16 is realized simultaneously;
[0021] The mixing blade disc comprises a lower disc body 20, an upper disc body 21 and a sleeve 22, the lower disc body 20 and the upper disc body 21 are connected through the sleeve 22, the sleeve 22 extends above the upper disc body 21, the upper part of the stirring spindle 10 is inserted into the sleeve 22 and is fastened and connected through bolts, a plurality of mixing blades 23 are arranged on the periphery of the lower disc body 20 and the upper disc body 21, stirring paddles 24 are uniformly arranged on the lower surface of the lower disc body 20, and the mixing and smashing are realized through the mixing blades 23 on the periphery of the lower disc body 20 and the upper disc body 21;
[0022] The lifting cover plate 5 is provided with an exhaust port 25, a pressing ring 26 is arranged on the upper surface of the lifting cover plate 5 and located at the exhaust port 25, a screen 27 is arranged between the pressing ring 26 and the exhaust port 25, when air is introduced through the air pipe 6, the gas in the tank body 3 is discharged from the exhaust port 25, and the material is blocked by the screen 27 and remains in the tank body 3.
[0023] The installation method and use principle are as follows: firstly, the tank body 3 is installed on the upper surface of the base 1 through the support seat 29, then the driving motor 2 is installed on the upper surface of the base 1, subsequently the stirring main shaft 10 is inserted into the bearing sleeve 28 in the lifting seat 11 from top to bottom, passes through the driven pulley 17, and is inserted into the bearing seat, then the transmission belt 19 is connected with the driven pulley 17 and the driving pulley 18, the driving pulley 18 is installed on the output shaft of the driving motor 2, and finally the sleeve 22 of the mixing blade is inserted into the top end of the stirring main shaft 10 and is fastened by bolts. The push-up air cylinder 9 is installed on the upper surface of the support table 4, the lifting cover plate 5 is connected with the piston rod of the push-up air cylinder 9 through the extension plate 12, then the air pipe 6 passes through the side wall of the tank body 3 and is sealed and fixed, at this time, the air pipe 6 is supported on the upper surface of the support table 4 outside the tank body 3, the elbow 13 is welded on the outer end of the air pipe 6, finally, the joint 14 at the bottom of the annular pipe 7 is correspondingly inserted into the elbow 13, and the installation is completed. Before use, the air pump or air compressor is connected with the air inlet interface 15 through a pipeline. During use, the lifting cover plate 5 is lifted by the push-up air cylinder 9, the material is fed into the tank body 3, the piston rod of the push-up air cylinder 9 is retracted, the lifting cover plate 5 is pressed on the upper surface of the tank body 3, the driving motor 2 is started, the driving motor 2 drives the mixing blade to rotate through the transmission belt 19, the mixing blade 23 is driven to rotate at high speed through the lower disc body 20 and the upper disc body 21, so that high-speed mixing is realized. During the mixing process, the gas enters into each air pipe 6 from the annular pipe 7, the air pipe 6 blows the compressed air to the arc-shaped part at the bottom of the tank body 3, so that the raw materials are tumbled, and the pigment, plastic raw material and additive are fully mixed. The utility model has the advantages of reasonable structure, the support table 4 is arranged outside the tank body 3 and is used for supporting the upper part of the push-up air cylinder 9 and the air pipe 6, on one hand, the lifting cover plate 5 is automatically lifted through the push-up air cylinder 9, so that manual feeding is facilitated, on the other hand, the air pipe 6 is arranged, so that the gas can be blown into the tank body 3, so that the raw materials are tumbled during the mixing process, the mixing effect is greatly improved, and meanwhile, the upper part of the push-up air cylinder 9 and the air pipe 6 is supported by the support table 4, the structure is more reasonable, and a support for supporting the air pipe 6 or the annular pipe 7 is not needed.
[0024] The parts not described in the utility model are the known technology of the person skilled in the art.
[0025] Finally, it should be pointed out that the above specific embodiments are only used to illustrate the technical scheme of the utility model and not to limit it, although the utility model is described in detail with reference to the embodiments, the person skilled in the art should understand that the technical scheme of the utility model can be modified and replaced equivalently without departing from the spirit and range of the technical scheme of the utility model, and all of them should be covered in the claim range of the utility model.
Claims
1. A color masterbatch raw material high-speed mixer, characterized in that: The utility model provides a mixing machine, including base (1), drive motor (2), jar (3), support platform (4), lift cover plate (5), air pipe (6), ring pipe (7), discharge valve (8), push up cylinder (9), stirring spindle (10) and mixing cutter head, the upper surface of base (1) is provided with drive motor (2) and elevating seat (11), jar (3) bottom supports on the upper surface of elevating seat (11), jar (3) periphery is provided with support platform (4), the inner side of support platform (4) upper surface evenly is provided with a plurality of push up cylinder (9), lift cover plate (5) periphery is provided with a plurality of extension plate (12), the piston rod of push up cylinder (9) all faces upwards and with lift cover plate (5) periphery's extension plate (12) one to one correspondence and is connected with each other, lift cover plate (5) movably sets up in the upper of jar (3), the lower part of jar (3) is arc, jar (3) inside evenly is installed with a plurality of air pipe (6), air pipe (6) is located in jar (3) inside one end towards the arc portion of jar (3) lower part, air pipe (6) is located in jar (3) outside one end and supports on support platform (4) upper surface and is through elbow (13) towards the upper, ring pipe (7) bottom evenly is provided with a plurality of joints (14), joint (14) with elbow (13) one to one correspondence and is mutually inserted, ring pipe (7) one side is provided with air inlet (15), jar (3) lower part one side is provided with discharge valve (8), the inside of base (1) is provided with shaft seat (16), stirring spindle (10) bottom rotationally connected with shaft seat (16), stirring spindle (10) upper portion passes through elevating seat (11) and is installed with mixing cutter head, stirring spindle (10) is provided with driven pulley (17), the output shaft of drive motor (2) is provided with driving pulley (18), driving pulley (18) and driven pulley (17) are connected through transmission belt (19), driving pulley (18), driven pulley (17) and transmission belt (19) all are provided in base (1) inside; The mixing cutter head includes a lower disc body (20), an upper disc body (21), and a sleeve (22), the lower disc body (20) and the upper disc body (21) are connected through the sleeve (22), the sleeve (22) extends above the upper disc body (21), the stirring spindle (10) is inserted into the sleeve (22) and is fastened and connected through bolts, the lower disc body (20) and the upper disc body (21) are provided with a plurality of mixing blades (23) around, and the lower disc body (20) is uniformly provided with stirring paddles (24) on the lower surface. The lift cover plate (5) is provided with an exhaust port (25), the upper surface of the lift cover plate (5) is provided with a compression ring (26) at the exhaust port (25), and a screen (27) is arranged between the compression ring (26) and the exhaust port (25).
2. The color master batch raw material high-speed mixer according to claim 1, characterized in that: The elevating seat (11) is provided with a bearing sleeve (28), and the stirring spindle (10) is rotationally connected with the bearing sleeve (28).
3. The high-speed mixer for color master batch raw materials according to claim 1, characterized in that: The bottom of the tank body (3) is provided with a support seat (29) which is supported on the upper surface of the base (1) and connected by bolts.
4. The high-speed mixer for color master batch raw materials according to claim 1, characterized in that: The lower surface of the support table (4) and the connection part with the tank body (3) are provided with several reinforcing plates (30).
5. The color master batch raw material high-speed mixer according to claim 1, characterized in that: The surface of the base (1) is provided with a small door (31).