Double-reel material taking device for injection molding
By designing a material handling device for double-reel injection molding, and utilizing the synchronous operation of the suction cup assembly and the clamping assembly, the problem of sprue contamination was solved, and the recycling rate of the sprue and product quality were improved.
Patent Information
- Application Number
- CN202422931495.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing injection molding machines cause the sprue to fall directly into a container below the machine during mold opening, resulting in contamination and affecting the sprue recycling rate and product quality.
Design a material handling device for double-reel injection molding, which adopts a suction cup assembly and a clamping assembly to operate synchronously to prevent the sprue from falling directly under the machine. The product is picked up by the suction cup assembly and the sprue is clamped by the clamping assembly, and then moved synchronously to the sprue recycling point for crushing.
This improved the recycling rate of sprues, avoided pollution, and enhanced the production quality of subsequent products.
Smart Images

Figure CN223520121U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a material taking device for injection molding, in particular to a material taking device for double reel injection molding. BACKGROUND
[0002] The current common injection molding machine is opened mold after completing injection molding, and the water gap is cut at the same time of taking the product, and the water gap directly falls into the container below the machine table after cutting, and the water gap will pass through the machine table in the process of free falling, which will cause dirt to be attached to the surface of the water gap, and if the water gap with dirt is recycled, the production quality of subsequent products will be affected, and if the water gap with dirt is not recycled, the utilization rate of materials will be reduced, and waste will be caused.
[0003] Therefore, it is necessary to design a material taking device for double reel injection molding to prevent the water gap from directly falling into the container below the machine table and polluting the water gap. SUMMARY
[0004] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the utility model is to design a material taking device for double reel injection molding, which can prevent the water gap from directly falling into the container below the machine table and polluting the water gap, improve the recycling rate of the water gap, and improve the production quality of subsequent products.
[0005] To achieve the above purpose, a material taking device for double reel injection molding includes a fixed seat, one set of material taking mechanisms is arranged at both ends of the fixed seat, each set of the material taking mechanism includes a suction cup assembly and a clamping assembly, at least two vertical sliding grooves and a plurality of first through holes are arranged at both ends of the fixed seat, the vertical sliding grooves are symmetrically arranged along the center line of the fixed seat, a plurality of the first through holes are arranged along the center line, a plurality of second through holes are arranged at the positions close to the edges of both ends of the fixed seat, the suction cup assembly is installed in the vertical sliding groove and the first through hole, and the clamping assembly is installed in the second through hole.
[0006] Further, the suction cup assembly includes a suction cup body, a mounting screw rod and a gas pipe joint, one end of the mounting screw rod is fixedly connected with the suction cup body, a first nut is further arranged on the mounting screw rod, the mounting screw rod passes through the vertical sliding groove or the first through hole, and the suction cup body is fixed to the fixed seat by tightening the first nut, the other end of the mounting screw rod is fixedly connected with the gas pipe joint, the gas pipe joint is connected with an external negative pressure generating system, and air passages are arranged in the suction cup body, the mounting screw rod and the gas pipe joint and are in communication with each other.
[0007] Further, the clamping assembly includes a clamp and a U-shaped connecting piece, two clamp arms are arranged at the front end of the clamp, a connecting screw rod is arranged at the tail end, a second nut is arranged on the connecting screw rod, the connecting screw rod passes through the U-shaped groove of the U-shaped connecting piece, and the U-shaped connecting piece is fixedly connected with the connecting screw rod through the second nut.
[0008] Further, the open end of the U-shaped connecting piece is provided with a fixing bolt, the fixing bolt is sleeved with a third nut, the fixing bolt passes through the second through hole and is fixedly connected with the fixing base through the third nut.
[0009] Further, each group of the material taking mechanism comprises three suction disc assemblies and three clamping assemblies, and the three clamping assemblies are arranged around the outer sides of the three suction disc assemblies.
[0010] After the above technical scheme is adopted, the beneficial effects of the double-capstan material taking device for injection molding are as follows: on one hand, one group of material taking mechanisms is arranged at the two ends of the fixing base, so that the material taking of two capstans can be completed in one material taking stroke, and the material taking efficiency is improved; and on the other hand, the clamping assembly of the automatic water outlet is added to the material taking device, the clamping assembly and the suction disc assembly for taking products are synchronously operated, the products and the water outlet are synchronously driven to leave the injection molding device and move to the water outlet recycling position, and then the clamping assembly is opened, so that the water outlet is prevented from directly falling into the container below the machine table and polluting the water outlet, the recycling rate of the water outlet is improved, and the production quality of subsequent products is improved. BRIEF DESCRIPTION OF DRAWINGS
[0011] Fig. 1 It is a front view of the double-capstan material taking device for injection molding according to the embodiment of the present application.
[0012] Fig. 2 It is an axial side view of the double-capstan material taking device for injection molding according to the embodiment of the present application.
[0013] Fig. 3 It is an exploded view of the double-capstan material taking device for injection molding according to the embodiment of the present application.
[0014] Fig. 4 It is a front view of the suction disc assembly according to the embodiment of the present application.
[0015] The reference signs are as follows: 1, fixing base; 11, vertical sliding groove; 12, first through hole; 13, second through hole; 2, suction disc assembly; 21, suction disc body; 22, mounting screw; 23, gas pipe joint; 3, clamping assembly; 31, clamp; 32, U-shaped connecting piece; 4, water outlet; 5, product. DETAILED DESCRIPTION
[0016] The technical scheme of the present application will be further described through embodiments as follows:
[0017] The present application provides a double-capstan material taking device for injection molding, which combines Figs. 1-3As shown, it comprises a fixed seat 1, a set of taking mechanisms is arranged at both ends of the fixed seat 1 respectively, each set of taking mechanisms comprises a suction cup assembly 2 and a clamping assembly 3, at least two vertical sliding grooves 11 and a plurality of first through holes 12 are arranged at both ends of the fixed seat 1, the vertical sliding grooves 11 are symmetrically arranged along the center line respectively, the plurality of first through holes 12 are arranged along the center line, a plurality of second through holes 13 are arranged at positions close to the edges of both ends of the fixed seat 1 at equal intervals. The suction cup assembly 2 is installed in the vertical sliding groove 11 and the first through hole 12, and the clamping assembly 3 is installed in the second through hole 13. The installation positions and quantities of the suction cup assembly 2 and the clamping assembly 3 can be selected according to actual needs to match different products 5. When the taking device for double-chuck injection molding is running, the product 5 is taken out by the suction cup assembly 2, and the sprue 4 is clamped by the clamping assembly 3. The taking device drives the product 5 and the sprue 4 to leave the injection molding device synchronously. When the taking device moves to the sprue recovery position, the clamping assembly 3 is opened to make the sprue 4 fall into the sprue crushing device for crushing.
[0018] Specifically, the suction cup assembly 2 comprises a suction cup body 21, a mounting screw 22 and a gas pipe joint 23. One end of the mounting screw 22 is fixedly connected with the suction cup body 21, and a first nut is further arranged on the mounting screw 22. The mounting screw 22 passes through the vertical sliding groove 11 or the first through hole 12, and the suction cup body 21 is fixed to the fixed seat 1 by tightening the first nut. The other end of the mounting screw is fixedly connected with the gas pipe joint. The gas pipe joint 23 is connected with an external negative pressure generating system, and a gas passage is arranged in the suction cup body 21, the mounting screw 22 and the gas pipe joint 23 and communicates with each other.
[0019] In this embodiment, the clamping assembly 3 is arranged around the suction cup 2, but in other embodiments, other installation positions can also be used as long as the suction cup 2 can take the product 5 and the clamping assembly 3 can clamp the sprue 4.
[0020] Specifically, the clamping assembly 3 comprises a clamp 31 and a U-shaped connecting piece 32. The front end of the clamp 31 is provided with two clamping arms, and the distal end is provided with a connecting screw. A second nut is arranged on the connecting screw. The connecting screw passes through the U-shaped groove of the U-shaped connecting piece 32 and is fixedly connected with the U-shaped connecting piece 32 through the second nut. The position of the clamp 31 on the U-shaped connecting piece 32 can be adjusted to adjust the spacing between a plurality of clamping assemblies 3 to adapt to different products 5. In other embodiments, the clamp 31 can also be connected with the U-shaped connecting piece through other connecting pieces.
[0021] In the embodiment, the clamp 31 is connected and fixed with the U-shaped connecting piece 32 through the connecting screw rod, the opening end of the U-shaped connecting piece 32 is provided with a fixing bolt, the fixing bolt is sleeved with a third nut, the fixing bolt passes through the second through hole 13 and is fixedly connected with the fixing base 1 through the third nut. The U-shaped connecting piece 32 can be rotated according to the specific position of the water gap 4, so that the angle of the U-shaped connecting piece 32 relative to the fixing base 1 is adjusted, and after the adjustment is completed, the U-shaped connecting piece 32 is connected and fixed with the fixing base 1 by tightening the third nut. At the same time, the U-shaped connecting piece 32 can be selectively connected with different second through holes 13, so that the position of the U-shaped connecting piece 32 and the clamp 31 is more flexibly adjusted, so as to improve the application range of the material taking device.
[0022] Specifically, in the embodiment, the clamp 31 can be a pneumatic finger, and in other embodiments, the clamp 31 can also be other clamps as long as it can clamp the water gap 4.
[0023] Preferably, each group of material taking mechanisms comprises three suction cup assemblies 2 and three clamping assemblies 3, and the three clamping assemblies 3 are arranged on the outer side of the three suction cup assemblies 2.
[0024] When the material taking device for double-chuck injection molding is running, the suction cup assembly 2 takes out the product 5 by generating suction force, at this time, the clamping assembly 3 is aligned with the water gap 4 on the product 5, and the water gap 4 is clamped, when the material taking device for double-chuck injection molding runs to the water gap 4 recovery position, the clamping assembly 3 releases the clamp 31, so that the water gap 4 automatically falls into the water gap crushing device for crushing and secondary use, which avoids the water gap 4 from directly falling into the container below the machine table to pollute the water gap 4 when the water gap 4 is recovered, and affects the recovery and reuse of the water gap 4.
[0025] The above-described embodiments only express some embodiments of the present application, the description is more specific and detailed, but it cannot be understood as limiting the scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, some modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A material handling device for double-reel injection molding, characterized in that: The fixed seat is provided with a group of material taking mechanisms at both ends, each group of the material taking mechanisms comprises a suction disc assembly and a clamping assembly, at least two vertical sliding grooves and a plurality of first through holes are arranged at both ends of the fixed seat, the vertical sliding grooves are symmetrically arranged along the center line of the fixed seat, the plurality of first through holes are arranged along the center line, a plurality of second through holes are arranged at positions close to the edges of both ends of the fixed seat.
2. The material taking device for double-die injection molding according to claim 1, characterized in that: The suction disc assembly comprises a suction disc body, a mounting screw and a gas pipe joint, one end of the mounting screw is fixedly connected with the suction disc body, a first nut is further arranged on the mounting screw, the mounting screw passes through the vertical sliding groove or the first through hole, and the suction disc body is fixed to the fixed seat by tightening the first nut, the other end of the mounting screw is fixedly connected with the gas pipe joint, the gas pipe joint is connected with an external negative pressure generating system, and air passages that are in communication with each other are arranged in the suction disc body, the mounting screw and the gas pipe joint.
3. The material taking device for double reel injection molding according to claim 1, characterized in that: The clamping assembly comprises a clamp and a U-shaped connecting piece, two clamping arms are arranged at the front end of the clamp, a connecting screw is arranged at the tail end, a second nut is arranged on the connecting screw, the connecting screw passes through the U-shaped groove of the U-shaped connecting piece, and the U-shaped connecting piece is fixedly connected with the U-shaped connecting piece by the second nut.
4. The material taking device for double-die injection molding according to claim 3, characterized in that: A fixing bolt is arranged at the open end of the U-shaped connecting piece, a third nut is arranged on the fixing bolt, the fixing bolt passes through the second through hole, and the fixing seat is fixedly connected with the fixing seat by the third nut.
5. The material taking device for double reel injection molding according to claim 1, characterized in that: Each group of the material taking mechanisms comprises three suction disc assemblies and three clamping assemblies, and the three clamping assemblies are arranged outside the three suction disc assemblies.