Semi-automatic flexible vibration feeding and placing equipment

Abstract

The utility model discloses a semi-automatic flexible vibration feeding and arranging device which comprises a machine frame, a double-station carrier material moving platform, a flexible vibration disc feeding device, a three-axis carrying device and a visual module. A flexible vibration disc feeding device is arranged on the rear side of the double-station carrier material moving platform in a butt joint mode, and a three-axis carrying device used for taking and placing materials is arranged above the flexible vibration disc feeding device in a butt joint mode. The visual module comprises an upper visual module installed above the flexible vibration disc feeding device and a lower visual module located at the side end of the double-station carrier material moving platform, the upper visual module is used for visually guiding the three-axis carrying device to take materials, and the lower visual module is used for visually guiding the three-axis carrying device to place materials. By means of the mode, flexible vibration feeding can be rapidly carried out on bulk materials, the bulk materials are automatically grabbed and carried to the film pasting carrier, and then manual subsequent film pasting is carried out.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical manufacturing technical field especially is related to a kind of semi-automatic flexible vibration feeding and placing equipment. BACKGROUND

[0002] Plastic product incoming state is bulk material, mixed together, need to be pasted on product surface, conventional pasting mode is artificial one hand takes material, another hand tears film and pastes film, since product is not positioned, it is difficult to align product, it is easy to paste skew, need to be placed into carrier, since plastic product is long strip-shaped special-shaped part, ordinary manipulator is difficult to sort out product, and product is provided with mesh strip-shaped hole, ordinary suction cup is difficult to adsorb and grab.

[0003] Based on the above defects and deficiencies, it is necessary to improve the existing technology and design a kind of semi-automatic flexible vibration feeding and placing equipment. INVENTION CONTENTS

[0004] The utility model mainly solves the technical problem to provide a kind of semi-automatic flexible vibration feeding and placing equipment, can quickly carry out flexible vibration feeding to bulk material, is grabbed and carried to pasting film carrier by oneself, and then artificial subsequent pasting film.

[0005] To solve the above technical problem, one technical scheme adopted by the utility model is: provide a kind of semi-automatic flexible vibration feeding and placing equipment, the semi-automatic flexible vibration feeding and placing equipment includes rack, double-station carrier material moving platform, flexible vibration disc feeding device, three-axis carrying device and vision module, double-station carrier material moving platform is installed on the workbench of rack, flexible vibration disc feeding device is connected at the rear side of double-station carrier material moving platform, three-axis carrying device for taking and placing is connected at the top of flexible vibration disc feeding device, the vision module includes upper vision module installed at the top of flexible vibration disc feeding device and lower vision module located at the side end of double-station carrier material moving platform, the upper vision module is used to visually guide three-axis carrying device to take material, and the lower vision module is used to visually guide three-axis carrying device to place material.

[0006] Preferably, the double-station carrier material moving platform includes two mobile air cylinders installed on the workbench, a moving carrier frame driven by the mobile air cylinders to move forward and backward and a pasting film carrier installed on the moving carrier frame, the pasting film carrier corresponds to a placing position and a pasting film position in front and back positions respectively, the pasting film carrier includes an adsorption base, an upper carrier, an inductive sensor and a positioning block, the adsorption base is fixed to the moving carrier frame, an adsorption cavity is formed in the adsorption base, and the upper carrier is installed on the adsorption base, a plurality of profiled positioning parts for positioning products are arranged on the upper carrier, a plurality of adsorption holes are formed in the profiled positioning parts and communicated with the adsorption cavity below, and the inductive sensor for identifying pasting film is embedded in the upper carrier.

[0007] Preferably, positioning blocks are arranged around the adsorption base, and a positioning groove is arranged at the side end of the upper loading platform and matched with the positioning blocks.

[0008] Preferably, the flexible vibration disc feeding device comprises a linear vibrator, a hopper, an electrostatic fan and a flexible vibration disc, the hopper is arranged on the linear vibrator and filled with bulk products, the electrostatic fan is arranged above the hopper in a butt joint mode, and the flexible vibration disc is arranged below the hopper outlet in a butt joint mode.

[0009] Preferably, the three-axis carrying device comprises a Y-direction linear module, an X-direction linear module driven to move by a Y-direction servo module, a push plate driven to move by the X-direction linear module, a plurality of groups of suction nozzle assemblies arranged on the push plate, and a protective cover arranged on the push plate and used for protecting the suction nozzle assemblies, the suction nozzle assembly comprises a lifting plate, a power unit, a tension spring, an R-direction motor, a floating suction rod and a suction nozzle, the lifting plate is vertically slidably arranged on the push plate through a linear sliding rail, the lifting plate is driven to move up and down by the power unit, the top of the push plate is connected with the push plate through the tension spring, the bottom of the lifting plate is provided with the R-direction motor, the R-direction motor drives the floating suction rod to rotate, the top of the floating suction rod is connected with a negative pressure device through a hose, and the lower end of the floating suction rod is provided with the suction nozzle in communication with the floating suction rod, the lower end of the suction nozzle is provided with a profiled suction surface used for contacting products, a plurality of vacuum suction holes are arranged on the profiled suction surface, and the vacuum suction hole comprises a first suction hole used for suctioning a product plane and a second suction hole used for suctioning a product curved surface.

[0010] Preferably, the power unit comprises synchronous pulleys, a motor and a toothed belt, the two synchronous pulleys are rotatably arranged on the push plate, one of the two synchronous pulleys is driven to rotate by the motor, the two synchronous pulleys are synchronously connected through the toothed belt, and the toothed belt is fixedly connected with the lifting plate through a belt pressing plate.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] The double-station carrier material moving platform sequentially moves the two groups of film pasting carriers to the material placing position and the film pasting position, simultaneously performs mechanical material placing and manual film pasting, and does not stop, so that the production rhythm is fast.

[0013] The profiled positioning part of the film pasting carrier is used for positioning and suctioning products.

[0014] The flexible vibration disc feeding device is flexible and convenient for subsequent material taking.

[0015] The three-axis carrying device sequentially sucks 5 PCS products from the flexible vibration disc according to the suction direction of the products detected by the upper vision, and the suction nozzle sequentially puts the 5 PCS products into the film pasting carrier according to the flying shot detection of the lower vision. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1It is a structural schematic view of a semi-automatic flexible vibration loading and placing device.

[0017] Figure 2 It is a structural schematic view of a semi-automatic flexible vibration loading and placing device.

[0018] Figure 3 It is a structural schematic view of a semi-automatic flexible vibration loading and placing device.

[0019] Figure 4 It is a structural schematic view of a semi-automatic flexible vibration loading and placing device.

[0020] Figure 5 It is a structural schematic view of a semi-automatic flexible vibration loading and placing device.

[0021] Figure 6 It is a structural schematic view of a semi-automatic flexible vibration loading and placing device.

[0022] Wherein, 1, rack, 2, double-station carrier material moving platform, 21, moving air cylinder, 22, carrier moving frame, 23, film pasting carrier, 231, adsorption base, 232, upper loading table, 2321, profiling positioning part, 2322, adsorption hole, 233, induction sensor, 234, positioning block, 3, flexible vibration disc loading device, 31, linear vibrator, 32, hopper, 33, electrostatic fan, 34, flexible vibration disc, 4, three-axis carrying device, 41, Y-direction linear module, 42, X-direction linear module, 43, push plate, 44, suction nozzle assembly, 441, lifting plate, 442, power unit, 4421, synchronous pulley, 4422, motor, 4423, toothed belt, 443, tension spring, 444, R-direction motor, 445, floating suction rod, 446, suction nozzle, 4461, profiling adsorption surface, 4462, first adsorption hole, 4463, second adsorption hole, 45, protective cover, 5, vision module, 51, upper vision module, 52, lower vision module, 6, safety shield, 7, safety grating, 8, display, 9, operation button. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present application are described in detail below with reference to the accompanying drawings, so that the advantages and features of the present application can be more easily understood by those skilled in the art, and the protection scope of the present application is more clearly defined.

[0024] Please refer to Figures 1 to 6 The embodiments of the present application include:

[0025] The utility model provides a kind of semi-automatic flexible vibration loading and placing equipment, which comprises rack 1, double-station carrier material transfer platform 2, flexible vibration disc loading device 3, three-axis carrying device 4, visual module 5, safety shield 6, safety grating 7, display 8 and operation button 9.

[0026] The double-station carrier material transfer platform 2 is installed on the workbench of the rack 1, and the flexible vibration disc loading device 3 is connected to the rear side of the double-station carrier material transfer platform 2. The three-axis carrying device 4 for taking and placing materials is connected above the flexible vibration disc loading device 3. The visual module 5 includes an upper visual module 51 installed above the flexible vibration disc loading device 3 and a lower visual module 52 located at the side end of the double-station carrier material transfer platform 2. The upper visual module 51 is used for visually guiding the three-axis carrying device 4 to take materials, and the lower visual module 52 is used for visually guiding the three-axis carrying device 4 to place materials. The safety shield 6 is also installed on the rack 1, and the safety grating 7 is installed at the door of the safety shield 6. The display 8 is also installed on the safety shield 6, and the operation button 9 is installed on the workbench of the rack 1.

[0027] The double-station carrier material transfer platform 2 includes two mobile air cylinders 21 installed on the workbench, a material transfer frame 22 driven by the mobile air cylinders 21 to move forward and backward, and a film pasting carrier 23 installed on the material transfer frame 22. The front and rear positions of the film pasting carrier 23 correspond to the placing position and the film pasting position, respectively. The film pasting carrier 23 includes a suction base 231, an upper carrier 232, a sensing sensor 233, and a positioning block 234. The suction base 231 is fixed to the material transfer frame 22, and a suction cavity is formed in the suction base 231. The suction cavity is connected to a negative pressure device through a connecting head. The upper carrier 232 is installed on the suction base 231, and a plurality of profiled positioning parts 2321 for positioning products are arranged on the upper carrier 232. A plurality of suction holes 2322 are formed in the profiled positioning parts 2321 and communicate with the suction cavity below, for suctioning the products. The sensing sensor 233 for identifying the film is embedded in the upper carrier 232.

[0028] A plurality of positioning blocks 234 are installed around the suction base 231, and a positioning groove matched with the positioning blocks 234 is formed in the side end of the upper carrier 232, for quickly positioning and installing the upper carrier 232.

[0029] The flexible vibration disc loading device 3 includes a linear vibrator 31, a hopper 32, an electrostatic fan 33, and a flexible vibration disc 34. The hopper 32 is installed on the linear vibrator 31 and contains bulk products. The electrostatic fan 33 is connected above the hopper 32 and is installed on the workbench of the rack 1 through a support. The flexible vibration disc 34 is connected below the discharge port of the hopper 32.

[0030] The three-axis carrying device 4 comprises a Y-direction linear module 41, an X-direction linear module 42 driven to move by the Y-direction servo module 41, a push plate 43 driven to move by the X-direction linear module 42, a plurality of groups of suction nozzle assemblies 44 mounted to the push plate 43, a protective cover 45 for protecting the suction nozzle assemblies 44 mounted to the push plate 43, the suction nozzle assembly 44 comprising a lifting plate 441, a power unit 442, a tension spring 443, an R-direction motor 444, a floating suction rod 445 and a suction nozzle 446, the lifting plate 441 being vertically slidably mounted to the push plate 43 through a linear slide rail, the lifting plate 441 being driven to move up and down by the power unit 442, the top of the push plate 43 being connected with the push plate 43 through the tension spring 443, the bottom of the lifting plate 441 being provided with the R-direction motor 444, the R-direction motor 444 driving the floating suction rod 445 to rotate, the top of the floating suction rod 445 being connected with a negative pressure device through a hose, the lower end of the floating suction rod 445 being provided with the suction nozzle 446 in communication with the floating suction rod 445, and the lower end of the suction nozzle 446 being provided with a profiled suction surface 4461 for contacting products, a plurality of vacuum suction holes being formed in the profiled suction surface, the vacuum suction holes comprising first suction holes 4462 for suctioning product planes and second suction holes 4463 for suctioning product curved surfaces.

[0031] The power unit 442 comprises synchronous pulleys 4421, a motor 4422 and a toothed belt 4423, the two synchronous pulleys 4421 being rotatably arranged on the push plate 43, one of the two synchronous pulleys 4421 being driven to rotate by the motor 4422, and the two synchronous pulleys 4421 being synchronously connected through the toothed belt 4423, the toothed belt 4423 being fixedly connected with the lifting plate 441 through a belt pressing plate.

[0032] When the semi-automatic flexible vibration feeding and placing equipment works, an operator presses the operation button 9, the double-station carrier moving platform 2 moves the empty film pasting carrier 23 to the placing position; the bulk product in the hopper 3 is electrostatically charged under the action of the electrostatic fan 33, and is sequentially dropped to the flexible vibration disc 34 under the vibration of the linear vibrator 31, and is dispersed again by the flexible vibration of the flexible vibration disc 34, the upper visual module 51 separates the product suction direction, the three-axis carrying device 4 sequentially sucks 5 PCS of plastic from the flexible vibration disc 34, the suction nozzle 446 sequentially puts the 5 PCS of plastic into the film pasting carrier 23 after flying detection by the lower visual module 52, and the double-station carrier moving platform 2 moves the full product film pasting carrier 23 to the film pasting position, and the operator pastes the film and takes down the product.

[0033] The semi-automatic flexible vibration feeding and placing equipment can quickly perform flexible vibration feeding on bulk material, and automatically grab and carry the bulk material to a film pasting carrier, and then the operator pastes the film.

[0034] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made according to the content of the present application specification and drawings, are also included in the patent protection scope of the present application.

Claims

1. A semi-automatic flexible vibration loading and placing device, characterized in that: The application relates to a flexible vibration plate feeding device, a three-axis carrying device and a visual module.

2. The semi-automatic soft vibration loading and placing device according to claim 1, characterized in that: The double-position carrier material moving platform comprises two moving air cylinders installed on the workbench, a moving carrier frame driven to move forward and backward by the moving air cylinders and a film pasting carrier installed on the moving carrier frame.

3. The semi-automatic soft vibration loading and placing device according to claim 2, characterized in that: The flexible vibration plate feeding device comprises a linear vibrator, a material bin, an electrostatic fan and a flexible vibration plate.

4. The semi-automatic soft vibration loading and placing device according to claim 1, characterized in that: The three-axis carrying device comprises a Y-direction linear module, an X-direction linear module driven to move by a Y-direction servo module, a push plate driven to move by the X-direction linear module, a plurality of suction nozzle assemblies installed on the push plate and a protective cover installed on the push plate and used for protecting the suction nozzle assemblies.

5. The semi-automatic soft vibration loading and placing device according to claim 1, characterized in that: The power unit comprises synchronous pulleys, a motor and a toothed belt, the two synchronous pulleys are rotatably arranged on the push plate, one of the synchronous pulleys is driven to rotate by the motor, the two synchronous pulleys are synchronously connected by the toothed belt, and the toothed belt is fixedly connected with the lifting plate by a belt pressing plate.

6. A semi-automatic soft-shock loading and indexing apparatus according to claim 5, wherein: ​

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