Universal salted duck egg production conveying device
By designing the bracket, support rollers, transmission components, and guide troughs, the problem of unstable transmission in salted duck egg production was solved, achieving stable separation and precise feeding of duck eggs, reducing the breakage rate, and improving the automation and applicability of the production process.
Patent Information
- Application Number
- CN202423162154.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing salted duck egg production conveyor systems are difficult to precisely separate and arrange, have poor versatility, and are costly to adjust processes or replace production lines, affecting the smoothness and quality of the production process.
The transmission device, composed of brackets, support rollers, transmission components, conveying rollers, gears, etc., combined with protective pads and guide grooves, achieves stable separation and precise feeding of duck eggs, and is suitable for various production processes and production lines.
It reduces the breakage rate of duck eggs, improves the continuity and automation of the production process, is applicable to various production processes, and reduces equipment investment and operating costs.
Smart Images
Figure CN223521637U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of salted duck egg production, in particular to a universal salted duck egg production conveying device. BACKGROUND
[0002] In the production process of salted duck eggs, stable and reliable conveying devices are crucial from the feeding of raw eggs, conveying to various processing links, to discharging into the next process. During the conveying process of duck eggs, maintaining their stable arrangement and order is crucial for subsequent processing procedures such as pickling, cleaning, packaging, etc. However, the existing conveying devices are difficult to achieve precise separation and orderly arrangement of duck eggs, which may cause duck egg accumulation and disorder, affecting the smoothness of the production process and the consistency of the processing quality. In addition, different salted duck egg production enterprises may adopt different production processes and production line layouts, which puts higher requirements on the universality of the conveying device. However, traditional conveying devices are usually designed for specific production processes or production lines, and have poor adaptability. When the enterprise needs to adjust the production process or replace the production line, large-scale modification or replacement of the conveying device is often required, increasing the equipment investment and operating cost of the enterprise. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the problems of the existing devices, such as difficulty in precise separation and orderly arrangement, poor universality, high cost when adjusting the process or replacing the production line, and impact on production, the application provides a universal salted duck egg production conveying device.
[0004] The universal salted duck egg production conveying device provided by the application adopts the following technical scheme:
[0005] A universal salted duck egg production conveying device, comprising a support, a plurality of support rollers are arranged on the support, a plurality of transmission assemblies are arranged on the support rollers, the transmission assembly comprises a circulating transmission chain, a plurality of conveying rollers are equidistantly arranged on the transmission chain, the conveying roller comprises a rotating rod, a plurality of edge separating wheels are arranged on the rotating rod, a driving member is arranged on the edge separating wheel for driving the rotating rod to rotate, and a feeding guide groove and a directional discharging guide groove are arranged on both sides of the support.
[0006] Preferably, the transmission chain comprises a chain, a plurality of mounting seats are equidistantly arranged on the chain, and a plurality of sprockets are arranged on the inner side of the chain.
[0007] Preferably, the support comprises a support plate for mounting on the support roller, a track groove is arranged on the outer side of the support roller of the support plate, and a gear groove is arranged on one side of the track groove.
[0008] Preferably, the rotating rod is rotatably installed on the corresponding mounting seat, and the end of the rotating rod is movably arranged in the track groove, and the driving member is a gear engaged with the gear slot.
[0009] Preferably, the directional blanking guide groove comprises a plurality of material receiving grooves mounted on the support, and the material receiving grooves are located on the inner side of the two edge separating wheels, and the end of the material receiving groove is provided with a variable-diameter material guide hopper for realizing the reversing blanking operation of the duck eggs.
[0010] Preferably, the side of the rotating rod, the edge separating wheel, the material feeding guide groove, the material receiving groove and the variable-diameter material guide hopper which contacts the duck eggs is provided with a protective soft pad.
[0011] In summary, the present application has the following beneficial technical effects:
[0012] 1. By using the support, the supporting roller, the transmission assembly, the conveying roller, the gear and the material feeding guide groove in cooperation, the protective pad attached to the surface reduces the breakage rate of the duck eggs, the edge separating wheel realizes stable separation of the duck eggs, and the gear and the gear slot are used in cooperation to realize rotation of the rotating rod and the edge separating wheel, so that the duck eggs are automatically moved between the two rotating rods and the edge separating wheels, realizing stable conveying of the duck eggs, and reducing the breakage rate of the duck eggs compared with the prior art.
[0013] 2. By using the cooperation of the material receiving groove and the variable-diameter material guide hopper, the gravity and inertia of the duck eggs are used to make the duck eggs smoothly slide in the predetermined direction and order, accurately realize the reversing blanking operation of the duck eggs, accurately convey the duck eggs to the next production process (such as a pickling pool, a packaging production line, etc.), improve the coherence and automation degree of the production process, accurately transmit and blank, and be suitable for various production lines of various salted duck eggs in various production processes, and have the effects of wide application range and high universality. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 is a first perspective three-dimensional structure schematic diagram of the application embodiment;
[0015] Fig. 2 is a second perspective three-dimensional structure schematic diagram of the application embodiment;
[0016] Fig. 3 is a third perspective three-dimensional structure schematic diagram of the application embodiment.
[0017] Explanation of reference numerals: 1, support; 101, supporting plate; 102, outer guide rail; 103, inner guide rail; 2, supporting roller; 3, transmission assembly; 301, sprocket; 302, transmission chain; 3021, chain; 3022, mounting seat; 4, conveying roller; 401, rotating rod; 402, edge separating wheel; 5, gear; 6, material feeding guide groove; 7, directional blanking guide groove; 701, material receiving groove; 702, variable-diameter material guide hopper. Detailed Implementation
[0018] The following is in conjunction with the appendix Figs. 1-3 This application will be described in further detail.
[0019] This application discloses a universal salted duck egg production conveying device. (Refer to...) Figs. 1-3 A general-purpose salted duck egg production conveying device is mainly composed of a bracket 1, a support roller 2, a transmission component 3, a conveying roller 4, a gear 5, a feeding guide 6, and a directional feeding guide 7. It realizes efficient, stable, low-loss transmission and precise feeding of salted duck eggs in the production process. It is applicable to various salted duck egg production processes and has good versatility and reliability.
[0020] Reference Fig. 3 The support frame 1 serves as the fundamental support structure of the entire transmission device. Its support plate 101 is made of high-strength steel, possessing sufficient thickness and structural strength to withstand the weight of the device itself and the impact and pressure generated by the duck eggs during transmission. This ensures the stability of the entire device during operation and prevents deformation of the support frame from affecting the transmission effect of the duck eggs. The surface anti-rust treatment effectively prevents rusting, not only extending the service life of the device but also ensuring the hygienic condition of the salted duck egg production environment, meeting the hygiene standards of the food processing industry. The track groove, composed of the outer guide rail 102 and the inner guide rail 103, is made of high-precision guide rail material, possessing high surface hardness and good wear resistance. Its straightness and flatness meet the requirements of precision transmission, providing precise guidance for the smooth and accurate operation of the conveyor roller 4. This greatly reduces frictional resistance and operating errors, ensuring the stability of the duck eggs during transmission and reducing the risk of breakage due to shaking and collisions, thus helping to improve the production quality and yield of salted duck eggs.
[0021] Reference Fig. 2 The support roller 2 and sprocket 301 are made of high-quality alloy steel. The surface of the support roller 2 is smoothed, which effectively reduces the frictional resistance with the transmission chain 302, reduces energy loss and component wear, and ensures sufficient strength and rigidity. This allows it to stably support the transmission chain 302 and conveyor roller 4 during long-term operation, preventing deformation or damage and ensuring the continuity and stability of the transmission process. The teeth and pitch of the sprocket 301 are precision machined, achieving high meshing accuracy with the chain 3021 of the transmission chain 302. This precise meshing design ensures efficient and stable power transmission, enabling the transmission chain 302 to smoothly and reliably drive the conveyor roller 4 along the track groove under the action of a power source (such as a motor driving the support roller 2 to rotate through the sprocket, thereby driving the transmission chain 302 to rotate cyclically), providing stable power support for the transmission of duck eggs.
[0022] Reference Fig. 3The chain 3021 of the transmission chain 302 adopts a high-strength alloy steel chain, the pitch and strength of which are reasonably selected according to the load and running speed of the transmission device, so as to ensure that no rupture or elongation occurs under long-term high-strength operation conditions, and the reliability and stability of the transmission process are ensured. The mounting seat 3022 is fixed firmly on the chain 3021 by welding or bolt connection, and is connected with the rotating rod 401 of the conveying roller 4 by using a precise bearing or shaft sleeve. This connection mode can ensure that the rotating rod 401 rotates flexibly on the mounting seat 3022, so that the conveying roller 4 can accurately operate according to the guidance of the track groove, and can also ensure that the connection part will not be loose or displaced during high-speed operation, thereby ensuring the accuracy and stability of the duck egg transmission and reducing the probability of duck egg breakage and transmission failure caused by loose parts.
[0023] With reference to Fig. 2 The rotating rod 401 of the conveying roller 4 is made of stainless steel, has good corrosion resistance and strength, and its diameter and length are optimized according to the size of the duck egg and the layout of the transmission device. During rotation, the rotating rod 401 can stably support the dividing wheel 402 and will not interfere with other parts, thereby ensuring the stability and reliability of the conveying roller 4 during the transmission of duck eggs. The dividing wheel 402 is made of soft materials such as rubber or polyurethane, and has a certain roughness on the surface. Such material and surface characteristics can better push the duck egg to move when the duck egg contacts the dividing wheel 402, and can effectively prevent damage to the duck egg shell, thereby reducing the breakage rate of the duck egg during the transmission process. The diameter and thickness of the dividing wheel 402 are carefully optimized and designed according to the size of the duck egg and the transmission requirements, so as to effectively separate the duck eggs and avoid mutual collision and accumulation of the duck eggs during the transmission process, thereby ensuring the stable transmission of the duck eggs on the conveying roller 4, and further protecting the integrity of the duck eggs.
[0024] With reference to Fig. 2 The gear 5 is made of high-strength alloy steel, and the tooth shape and modulus thereof are accurately matched with the tooth groove on the support 1. Such accurate matching design ensures that the power can be smoothly and accurately transmitted during meshing, thereby driving the rotating rod 401 to rotate. When the conveying roller 4 moves along the track groove, the gear 5 meshes with the tooth groove to rotate, thereby driving the rotating rod 401 to rotate, so that the dividing wheel 402 rotates, thereby realizing automatic pushing and separation of the duck eggs, and improving the automation degree and stability of the duck egg transmission. The gear 5 is firmly and reliably installed, and the meshing gap thereof with the tooth groove can be easily adjusted, so as to ensure that the meshing state is always good during long-term operation, thereby ensuring the stability and reliability of power transmission, reducing transmission failures and part wear caused by poor gear meshing, and prolonging the service life and maintenance period of the device.
[0025] With reference to Fig. 1The receiving groove 701 of the feeding guide groove 6 and the directional discharging guide groove 7 is made of plastic or stainless steel material, with smooth surface and no burr and sharp angle, effectively preventing the duck eggs from being scratched during the transmission process, ensuring the appearance quality and integrity of the duck eggs, and meeting the quality requirements of salted duck eggs as food. The shape and size of the feeding guide groove 6 are accurately designed according to the feeding mode of duck eggs and the position of the conveying roller 4, ensuring that the duck eggs can smoothly enter the conveying roller 4 from the source, reducing the jamming and collision in the feeding process, and improving the feeding efficiency and stability. The slope and length of the receiving groove 701 are optimized according to the sliding speed of the duck eggs and the discharging position, ensuring that the duck eggs can accurately fall into the variable-diameter guide hopper 702, realizing the precise discharging of the duck eggs, improving the coherence and automation level of the production process, reducing manual intervention, and reducing production cost and labor intensity. The variable-diameter guide hopper 702 is made of plastic or metal material, and the shape and size of its interior are optimized through simulation and test, which can accurately guide the duck eggs to the specified position of the next production process (such as pickling pool, packaging production line, etc.), realizing the efficient and accurate connection between the duck eggs in different production processes, improving the automation level and production efficiency of the whole salted duck egg production process, enhancing the universality and adaptability of the device, and meeting the needs of different production processes and production line layouts. The protective soft pad is made of soft materials such as rubber or silicone, with moderate thickness and elasticity, and is fixed on the rotating rod 401, the edge dividing wheel 402, the feeding guide groove 6, the receiving groove 701, the variable-diameter guide hopper 702 and other parts that contact the duck eggs through pasting, inlaying or other reliable methods, effectively buffering the collision between the duck eggs and the parts, further reducing the breakage rate of the duck eggs, and ensuring the quality and yield of the salted duck eggs. In the long-term use process, the protective soft pad will not fall off or be damaged, ensuring the stability and reliability of its protection effect, and providing continuous protection for the safe transmission of duck eggs.
[0026] The implementation principle of the general salted duck egg production and transmission device according to an embodiment of the present application is as follows:
[0027] The duck eggs are conveyed from the raw material storage area to the feeding guide groove 6 through the feeding equipment (such as a conveyor belt, an elevator, etc.). The inclination angle and surface roughness of the feeding guide groove 6 are optimized to make the duck eggs roll onto the conveying roller 4 at an appropriate speed and in an appropriate order under the action of gravity. The width and height of the feeding guide groove 6 are matched with the size of the duck eggs to ensure that the duck eggs can smoothly pass through and prevent the duck eggs from falling or being stuck during the rolling process.
[0028] When the duck eggs enter between the two side separating wheels 402, the power source is started to drive the supporting rollers 2 to rotate, and the supporting rollers 2 drive the transmission chain 302 to rotate circularly through the sprocket wheel 301, so that the conveying rollers 4 move forward along the track groove. In the moving process, the gear 5 meshes with the gear groove to drive the rotating rod 401 to rotate, and the side separating wheel 402 rotates to continuously separate and push the duck eggs. The existence of the protective soft pad effectively reduces the collision and friction between the duck eggs and the components of the conveying rollers 4, and reduces the risk of damage to the duck eggs.
[0029] During the transmission of the duck eggs, the operator needs to closely observe the transmission situation and check whether there are abnormal conditions such as accumulation, jamming or falling of the duck eggs. If problems are found, the operation of the transmission device is stopped in time, the blocked duck eggs are cleaned, and whether the corresponding components are damaged or deformed is checked. If there is a problem, it is repaired or replaced in time to ensure the smoothness and stability of the transmission process.
[0030] When the duck eggs are transmitted to the directional unloading guide groove 7, the duck eggs roll into the receiving groove 701 under the action of gravity and inertia. The slope and surface smoothness of the receiving groove 701 should ensure that the duck eggs can smoothly slide down and will not be thrown out of the receiving groove 701 due to excessive speed. The width of the receiving groove 701 should be slightly larger than the diameter of the duck eggs so as to accommodate the duck eggs and guide them to slide down. The duck eggs continue to slide down in the receiving groove 701 and finally enter the variable-diameter guide hopper 702. The variable-diameter guide hopper 702 is designed according to the inlet position and size requirements of the next process, and the shape and size change inside should be able to arrange the duck eggs in the predetermined direction and order, and accurately drop into the equipment of the next process, realizing efficient and accurate unloading of the duck eggs and ensuring the continuity and automation degree of the entire production process.
[0031] Finally, it should be pointed out that: first of all, in the description of the present application, it should be pointed out that unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0032] Secondly: the utility model discloses the embodiment in the drawing only relates to the structure involved in the embodiment of the present disclosure, and other structures can refer to the usual design, and under the condition of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other.
[0033] Finally: the above only for the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
[0034] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A universal salted duck egg production conveying device, characterized in that: Including support (1), be provided with a plurality of support rollers (2) on the support (1), be provided with a plurality of transmission assemblies (3) on the support roller (2), the transmission assembly (3) includes the transmission chain (302) that can circulate rotation, the transmission chain (302) is provided with a plurality of conveying rollers (4) equidistantly, the conveying roller (4) includes rotating rod (401), the rotating rod (401) is provided with a plurality of edge wheels (402), the edge wheel (402) is provided with driving part, for driving rotating rod (401) rotation, the support (1) both sides are provided with feeding guide slot (6) and directional unloading guide slot (7).
2. The universal salted duck egg production and transfer device according to claim 1, characterized in that: The transmission chain (302) includes chain (3021), the chain (3021) is provided with a plurality of mounting seats (3022) equidistantly, the inner side of the chain (3021) is provided with a plurality of sprockets (301), the sprocket (301) is respectively set in the sprocket (301) on the corresponding support roller (2).
3. The universal salted duck egg production and transfer device according to claim 2, characterized in that: The support (1) includes the support plate (101) for installing in the support roller (2), the outer side of the support plate (101) is provided with a track groove on the support roller (2), one side of the track groove is provided with a gear slot.
4. The universal salted duck egg production and transfer device according to claim 3, characterized in that: The rotating rod (401) is rotatably installed on the corresponding mounting seat (3022), and the end of the rotating rod (401) is movably arranged in the track groove, and the driving part is a gear (5) engaged with the gear slot.
5. The universal salted duck egg production and transfer device according to claim 4, characterized in that: The directional unloading guide slot (7) includes a plurality of receiving grooves (701) mounted on the support (1), and the receiving groove (701) is located on the inner side of the two edge wheels (402), and the end of the receiving groove (701) is provided with a variable-diameter guide hopper (702) for realizing the reversing unloading operation of duck eggs.
6. The universal salted duck egg production and transfer device according to claim 4, characterized in that: The side of the rotating rod (401), the edge wheel (402), the feeding guide slot (6), the receiving groove (701) and the variable-diameter guide hopper (702) in contact with the duck egg is provided with a protective soft pad.