Automation device for integral substrate production

Abstract

The utility model discloses an automatic device for producing an integral substrate, which comprises a main frame, a driving gear, a driven gear, a gear disc, an original point shifting piece, a counting shifting piece and correlation type photoelectric sensors, and is characterized in that two stacked correlation type photoelectric sensors and the original point shifting piece and the counting shifting piece with different lengths are arranged; the two stacked correlation type photoelectric sensors can more accurately detect the positions of the original point plectrum and the counting plectrum, the length of the original point plectrum is equal to the height of the two sensors, and the length of the counting plectrum is equal to the height of one sensor, so that the original point plectrum can shield the two sensors at the same time when passing through the sensors; and the counting plectrum can only shield one sensor to generate different signals to realize high-precision positioning and counting, so that the problems of low positioning precision and difficult resetting in the prior art are solved, and the rotary table has the advantages of improving the positioning precision of the rotary table, realizing automatic resetting and improving the production efficiency and the product quality.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of automated production equipment, in particular to an automatic device for whole substrate production. BACKGROUND

[0002] In modern industrial production, the application of automated devices is becoming more and more widespread, especially in the production process of whole substrate. However, the existing automated devices have some shortcomings in the positioning and resetting of the turntable, which affects the production efficiency and product quality. Traditional automated devices usually use a single photoelectric sensor for positioning, but due to the precision limitations of the sensor itself and the influence of external environmental factors (such as dust, light changes, etc.), the positioning accuracy of the turntable is not high, and deviation is easy to occur. This inaccurate positioning may cause the deviation of the raw material feeding position, thereby affecting the quality and uniformity of the whole substrate.

[0003] In addition, when the turntable needs to be repositioned, due to the lack of effective resetting mechanism, the operator often needs to adjust manually, which not only increases the labor intensity, but also may cause inaccurate resetting, affecting the smooth progress of the subsequent process. Human error may be introduced during the manual adjustment process, reducing the consistency and repeatability of production. In this case, the production efficiency will be significantly affected, especially on high-speed production lines that require frequent adjustments.

[0004] Some devices use complex mechanical structures or electronic control systems to improve positioning accuracy, but this also increases the manufacturing cost and maintenance difficulty of the device, which is not conducive to large-scale popularization and application. Complex systems often require professional technicians for maintenance and debugging, increasing the operating costs of enterprises. At the same time, the complexity of the system may also lead to an increase in failure rate, affecting the stability of production.

[0005] The existing automated devices in the prior art also have other problems in the production process of whole substrate. For example, it is difficult to accurately control the feeding of raw materials, and it is difficult to achieve accurate proportioning of multiple raw materials; the real-time monitoring and data acquisition capability during production is insufficient, and it is not possible to timely discover and solve problems in production; the flexibility and scalability of the equipment are poor, making it difficult to adapt to different types of whole substrate production needs.

[0006] In view of the above problems, the prior art needs to be improved. CONTENT OF THE INVENTION

[0007] The purpose of the present application is to provide an automatic device for whole substrate production, which has the advantages of improving the positioning accuracy of the turntable, achieving automatic resetting, improving production efficiency and product quality.

[0008] The application provides an automatic device for whole matrix production, and the technical scheme is as follows: a main frame, a driving gear, a driven gear, a gear disc, an original point dial, a counting dial and a pair of light-sensing photoelectric sensors are provided, the gear disc is rotatably arranged on the main frame, and the main frame is also provided with the driving gear and the pair of light-sensing photoelectric sensors; the driven gear is coaxially and fixedly connected with the gear disc, the driving gear is engaged with the driven gear, the bottom surface of the gear disc is uniformly provided with one original point dial and a plurality of counting dials corresponding to the operation stations, the number of the pair of light-sensing photoelectric sensors is two, the two light-sensing photoelectric sensors are stacked, the original point dial or the counting dial extends into the light-sensing photoelectric sensor from above, the length of the original point dial is equal to the height of the two light-sensing photoelectric sensors, and the length of the counting dial sensor is equal to the height of one light-sensing photoelectric sensor.

[0009] Further, the application also provides that raw material barrels are arranged on the gear disc, and each operation station is provided with one raw material barrel, and the original point dial or the counting dial is arranged below the raw material barrel.

[0010] Further, the application also provides that a connecting part is arranged, the top end of the original point dial or the counting dial is fixed to the bottom surface of the gear disc through the connecting part, the original point dial and the connecting part are in an integrated structure, and the counting dial and the connecting part are in an integrated structure.

[0011] Further, the application also provides that the connecting part and the original point dial or the counting dial are arranged to be perpendicular to each other.

[0012] Further, the application also provides that the main frame comprises a supporting cylinder and a mounting plate, the gear disc is rotatably arranged on the supporting cylinder, the mounting plate is arranged on the supporting cylinder, and the pair of light-sensing photoelectric sensors and the driving gear are arranged on the mounting plate.

[0013] Further, the application also provides that the pair of light-sensing photoelectric sensors and the driving gear are arranged on opposite ends of the mounting plate.

[0014] Further, the application also provides that the mounting plate is located below the driven gear.

[0015] Further, the application also provides that the pair of light-sensing photoelectric sensors are located outside the driven gear.

[0016] From the above, the application provides an automatic device for whole matrix production, which comprises a main rack, a driving gear, a driven gear, a gear disc, an origin dial, a counting dial and a pair of light-sensing photoelectric sensors, high-precision rotating disc positioning and automatic reset functions are realized by arranging two stacked pair of light-sensing photoelectric sensors and origin dials and counting dials with different lengths, thereby solving the problems of low positioning accuracy and difficult reset in the prior art, and the device has the advantages of improving rotating disc positioning accuracy, realizing automatic reset, improving production efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0018] Figure 1 The structure diagram of the automatic device for whole matrix production provided by the present application is shown in the figure.

[0019] Figure 2 Another structure diagram of the automatic device for whole matrix production provided by the present application is shown in the figure.

[0020] Element number explanation

[0021] 1 main rack 6 counting dial

[0022] 2 driving gear 7 pair of light-sensing photoelectric sensors

[0023] 3 driven gear 8 raw material barrel

[0024] 4 gear disc 9 supporting cylinder

[0025] 5 origin dial 10 mounting plate DETAILED DESCRIPTION

[0026] The present application provides an automatic device for whole matrix production, in order to make the purpose, technical scheme and effect of the present application more clear and definite, the following will make further detailed description of the present application with reference to the drawings and examples.

[0027] In the description of the utility model, need understanding is, the orientation or positional relation indicated by the term '' up and down, left and right '' etc. is based on the orientation or positional relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, can not be understood as the limitation of the utility model, in addition, the terms '' installation '', '' connection '' etc. should be understood in a broad sense, for ordinary skilled in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.

[0028] Bubble mud, also known as light clay or super-light clay, is a new type of handmade modeling material that is non-toxic, environmentally friendly, safe and sanitary. It is mainly made by foaming high molecular material powder, and then physically mixing with polyethylene, crosslinking agent, glycerol, pigment and other materials in a certain proportion. This material has a very soft feel and excellent ductility and plasticity, and can be easily shaped into various shapes and sizes of works. At the same time, it also has good elasticity, and can quickly recover to its original shape even if it is stretched or twisted. During the production of the overall matrix of bubble mud, the accuracy of the positioning and resetting of the rotating disc of the automatic device is a key problem. Due to the precision limitation and environmental influence, the traditional single photoelectric sensor cannot meet the high-precision positioning requirement. The application provides an automatic device for overall matrix production, which comprises a main frame 1, a driving gear 2, a driven gear 3, a gear disc 4, an origin dial 5, a counting dial 6 and a pair of photoelectric sensors 7. The gear disc 4 is rotatably arranged on the main frame 1, and the main frame 1 is also provided with the driving gear 2 and the pair of photoelectric sensors 7. The driven gear 3 is coaxially fixedly connected with the gear disc 4, the driving gear 2 is engaged with the driven gear 3, and the bottom surface of the gear disc 4 is uniformly distributed with an origin dial 5 and a plurality of counting dials 6 corresponding to the operation station. The number of the pair of photoelectric sensors 7 is two, the two pairs of photoelectric sensors 7 are stacked, the origin dial 5 or the counting dial 6 extends into the pair of photoelectric sensors 7 from above, the length of the origin dial 5 is equal to the height of the two pairs of photoelectric sensors 7, and the length of the counting dial 6 is equal to the height of one pair of photoelectric sensors 7.

[0029] By using two layer-stacked transmission-type photoelectric sensors 7, the positions of the origin dial 5 and the counting dial 6 can be detected more accurately. The length of the origin dial 5 is equal to the height of the two sensors, and the length of the counting dial 6 is equal to the height of one sensor. This design allows the origin dial 5 to block both sensors at the same time when it passes through the sensors, while the counting dial 6 can only block one sensor. Therefore, different signals can be generated when the gear disc 4 rotates through different angles, achieving high-precision positioning and counting. This design not only improves the accuracy of positioning, but also simplifies the structure of the device, reduces the manufacturing cost and maintenance difficulty. It solves the problem of low precision in positioning and resetting of traditional automation devices, and improves the overall production efficiency and product quality. In addition, this design simplifies the structure of the device, reduces the manufacturing cost and maintenance difficulty, and has high practical value and promotion prospects.

[0030] Further, in order to ensure accurate positioning and counting of the raw material barrels 8, the present application sets a raw material barrel 8 on the gear disc, and sets a raw material barrel 8 on each operating station. The bottom of the raw material barrel 8 is correspondingly provided with an origin dial 5 or a counting dial 6, ensuring accurate positioning and counting of each raw material barrel 8 during the overall matrix production process. By setting a raw material barrel 8 on each operating station and setting an origin dial 5 or a counting dial 6 below it, the positioning and counting problem of the raw material barrel can be effectively solved, and the production efficiency and product quality can be improved.

[0031] Further, the present application also includes a connecting part, the top end of the origin dial 5 or the counting dial 6 is fixed to the bottom surface of the gear disc 4 through the connecting part, the origin dial 5 and the connecting part are an integral structure, and the counting dial 6 and the connecting part are an integral structure. In detail, the integral structure is in the shape of L, ensuring that the origin dial 5 and the counting dial 6 can be stably fixed to the bottom surface of the gear disc 4, avoiding affecting the accuracy of positioning and counting due to loosening or falling off, thereby improving the efficiency and quality of the overall matrix production.

[0032] By adopting the connecting part to fix the original point dial 5 or the counting dial 6 on the bottom surface of the gear disc 4, and making the original point dial 5 and the connecting part into an integrated structure, and making the counting dial 6 and the connecting part into an integrated structure, the problem of inaccurate positioning and counting caused by loosening or falling can be effectively avoided. Specifically, the connecting part can be implemented in various ways, for example, it can be implemented by welding, gluing or mechanical fixing, etc., to ensure that the connection between the connecting part and the original point dial 5 or the counting dial 6 is firm and reliable. As a preferred embodiment, the connecting part can be integrally formed with the same material as the bottom surface of the gear disc 4 to improve the strength and stability of the overall structure. By fixing the top end of the original point dial 5 or the counting dial 6 to the bottom surface of the gear disc 4 through the connecting part, and making the original point dial 5 and the connecting part into an integrated structure, and making the counting dial 6 and the connecting part into an integrated structure, the problem of unstable fixation of the original point dial 5 or the counting dial 6 in the prior art is effectively solved.

[0033] Further, the connecting part and the original point dial 5 or the counting dial 6 are arranged perpendicular to each other. This feature plays an important role in solving the stability problem of the connecting part of the original point dial 5 or the counting dial 6 fixed to the bottom surface of the gear disc 4. By arranging the connecting part perpendicular to the original point dial 5 or the counting dial 6, the fixation is realized while facilitating the smooth passage of the original point dial 5 or the counting dial 6 through the light barrier photoelectric sensor 7, thereby improving the positioning accuracy and stability of the overall device and ensuring the smooth progress of the production process. Specifically, the connecting part and the original point dial 5 or the counting dial 6 are arranged perpendicular to each other, which can be implemented in various ways. For example, an integrated design can be adopted to directly connect the connecting part at a right angle to the original point dial 5 or the counting dial 6, ensuring their perpendicular relationship. Another implementation way is to set a positioning slot or a positioning hole between the connecting part and the original point dial 5 or the counting dial 6 through mechanical assembly, to ensure the verticality after assembly. In addition, the shape and size of the connecting part can be adjusted to naturally form a perpendicular relationship when connected to the original point dial 5 or the counting dial 6. As can be seen, by arranging the connecting part perpendicular to the original point dial 5 or the counting dial 6, not only the fixing stability of the original point dial 5 or the counting dial 6 is improved, but also the positioning accuracy and stability of the overall device are effectively improved, avoiding production deviation caused by photoelectric sensor reading error, and ensuring the smooth progress of the production process.

[0034] Further, the host frame 1 of the present application comprises a support cylinder 9 and a mounting plate 10, the gear disc 4 is rotatably arranged on the support cylinder 9, the support cylinder 9 is provided with the mounting plate 10, and the active gear 2 and the active gear 2 are arranged on the mounting plate 10. The design of the support cylinder 9 and the mounting plate 10 enables the gear disc 4 to rotate stably and accurately, thereby improving the positioning accuracy of the rotating disc. The application of the active gear 2 further ensures the accuracy of positioning, and through cooperation with the active gear 2, the problem of inaccurate positioning caused by the limitation of sensor accuracy and the influence of external environmental factors in traditional automation devices is solved. In addition, this design simplifies the structure, avoids the high cost and maintenance difficulty of complex mechanical structure or electronic control system, and is beneficial to large-scale popularization and application.

[0035] The design of the support cylinder 9 and the mounting plate 10 enables the gear disc 4 to remain stable during rotation. The active gear 2 can accurately determine the position of the gear disc 4 by detecting the origin dial 5 and the counting dial 6 on the gear disc 4. The cooperation of the active gear 2 and the gear disc 4 ensures the synchronization and accuracy of transmission. The structure of the support cylinder 9 and the mounting plate 10 can be made of high-strength materials to ensure its stability and durability during long-term use. The active gear 2 can be selected from high-precision models to further improve the accuracy of positioning.

[0036] Further, the active gear 2 and the active gear 2 of the present application are arranged on opposite ends of the mounting plate 10. By arranging the active gear 2 and the active gear 2 on opposite ends of the mounting plate 10, the mutual interference between them can be avoided, the overall stability and positioning accuracy of the device can be improved, and the problem of their position distribution on the mounting plate 10 can be effectively solved. The mutual interference between the active gear 2 and the active gear 2 can be avoided, thereby improving the overall stability and positioning accuracy of the device. The active gear 2 and the active gear 2 arranged on opposite ends of the mounting plate 10 can be realized in various ways. Further, positioning holes or positioning grooves can be provided on the mounting plate 10 to ensure the accurate installation position of the active gear 2 and the active gear 2. The size and shape of the mounting plate 10 can also be adjusted to adapt to the installation requirements of different specifications of the active gear 2 and the active gear 2.

[0037] Further, the mounting plate 10 is located below the driven gear 3, which helps to ensure the accurate positioning of the mounting plate 10. In this way, the positioning problem of the mounting plate 10 in the device can be effectively solved, ensuring the stability and precision in the overall substrate production process. The mounting plate 10 is located below the driven gear 3, which can provide better support and stability, reduce vibration and displacement during equipment operation, avoid interference with the rotating gear disc 4, and thus improve production efficiency and product quality. For example, the mounting plate 10 can be fixed on the support structure by bolts, or connected with the support structure by welding. The material of the mounting plate 10 can be high-strength alloy steel or other wear-resistant materials to ensure its stability and durability in long-term use. Further, the design of the mounting plate 10 can be adjusted according to specific application requirements, such as adding a shock-absorbing layer or using a modular design to facilitate maintenance and replacement. By setting the mounting plate 10 below the driven gear 3, the positioning problem of the mounting plate 10 is effectively solved, avoiding the low production efficiency and product quality problems caused by inaccurate positioning of the mounting plate 10 in traditional devices.

[0038] Further, the application is located on the outer side of the driven gear 3, which can more accurately detect the position of the gear disc 4, thereby improving the positioning accuracy of the gear disc 4. The setting of the through-beam photoelectric sensor 7 effectively solves the positioning deviation problem caused by sensor accuracy limitations and external environmental influences. This arrangement can be to install the photoelectric sensor on the outer edge of the driven gear 3, ensuring that the photoelectric sensor can directly detect the marks on the gear disc 4. As a preferred embodiment, a dust cover can be provided on the outer side of the through-beam photoelectric sensor 7 to reduce the influence of external dust on the sensor, thereby improving the stability and accuracy of detection.

[0039] It can be understood that for those skilled in the art, equivalent replacements or changes can be made according to the technical scheme and the utility model concept of the present application, and all these changes or replacements shall belong to the protection scope of the present application.

Claims

1. An automated device for bulk substrate production, characterized by, Including main frame, driving gear, driven gear, gear disc, origin dial, counting dial and pair of photoelectric sensor, the gear disc is rotatably arranged on the main frame, the main frame is also provided with the driving gear and pair of photoelectric sensor; The driven gear is coaxially fixedly connected with the gear disc, the driving gear is engaged with the driven gear, the bottom surface of the gear disc is uniformly distributed with one origin dial and a plurality of counting dials corresponding to the operation station, the number of pair of photoelectric sensor is two, two pair of photoelectric sensor are stacked, the origin dial or the counting dial is inserted into the pair of photoelectric sensor from above, the length of the origin dial is equal to the height of two pair of photoelectric sensor, and the length of the counting dial is equal to the height of one pair of photoelectric sensor.

2. The automated apparatus for bulk substrate production of claim 1, wherein, It also includes a raw material barrel arranged on the gear disc, one raw material barrel is arranged on each operation station, and the origin dial or the counting dial is arranged below the raw material barrel.

3. The automated apparatus for bulk substrate production of claim 1, wherein, It also includes a connecting part, the top end of the origin dial or the counting dial is fixed to the bottom surface of the gear disc through the connecting part, the origin dial and the connecting part are an integral structure, and the counting dial and the connecting part are an integral structure.

4. The automated apparatus for bulk substrate production of claim 3, wherein, The connecting part and the origin dial or the counting dial are arranged perpendicularly.

5. The automated apparatus for bulk substrate production of claim 1, wherein, The main frame includes a supporting cylinder and a mounting plate, the gear disc is rotatably arranged on the supporting cylinder, the supporting cylinder is provided with a mounting plate, and the pair of photoelectric sensor and the driving gear are arranged on the mounting plate.

6. The automated apparatus for bulk substrate production of claim 5, wherein, The pair of photoelectric sensor and the driving gear are arranged on opposite ends of the mounting plate.

7. The automated apparatus for bulk substrate production of claim 5, wherein, The mounting plate is located below the driven gear.

8. The automated apparatus for bulk substrate production of claim 1, wherein, The pair of photoelectric sensor is located outside the driven gear.

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