Zinc stripping blanking adjusting device
By designing a zinc stripping and feeding adjustment device, the stacking of zinc sheets is automatically adjusted and an alarm light is triggered, which solves the problems of low zinc sheet transfer efficiency and safety hazards in the existing technology, and realizes efficient and automated transfer of zinc sheets and safe production.
Patent Information
- Application Number
- CN202422857119.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-21
AI Technical Summary
In the existing technology, zinc stripping equipment involves a large number of mobile devices. In the existing technology, when the zinc sheets in the zinc stripping section are transferred from the feeding port to the lower workshop, manual adjustment and stacking are required, resulting in low work efficiency, inconvenience for cooperation between upper and lower workers, and safety hazards.
A zinc stripping and feeding adjustment device was designed, including a hanging plate frame, a material trough, a feeding port, a feeding channel, a stacking trough, and a pusher cylinder. It automatically adjusts the stacking of zinc sheets and triggers an alarm light when a specified number is reached to notify the upper-level operators to stop feeding, thus simplifying the zinc sheet transfer process.
It enables automated stacking and transfer of zinc sheets, improving operational efficiency, eliminating manual adjustments, reducing safety hazards, and enhancing production smoothness.
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Figure CN223522693U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to zinc electrolysis production technical field, concretely relates to a kind of zinc stripping blanking adjusting device. BACKGROUND
[0002] Zinc electrolytic deposition is the last procedure of zinc hydrometallurgy, which is the process of extracting pure zinc from zinc sulfate solution by electrolysis. The electrodeposition process of zinc sulfate solution is to continuously send the mixed solution of purified zinc sulfate solution and waste electrolyte into the electrolytic cell from the liquid inlet end of the electrolytic cell at a certain ratio, and the anode and cathode are connected in parallel and staggered suspended in the cell, and direct current is passed through, zinc is deposited on the cathode, and oxygen is released on the anode. After a certain time of electrodeposition, the cathode plate is taken out, and the zinc sheet deposited on the cathode plate is peeled off and sent to the melting and casting process.
[0003] Due to the large number of large equipment in the zinc stripping section, the factory area is occupied, the zinc sheet is directly transported from the workshop, and the moving area of the forklift and other equipment is limited; therefore, a discharge port leading to the lower layer is provided between the building bodies, and the peeled zinc sheet is first transferred to the lower layer workshop for convenient transfer and transportation. After the zinc sheet enters from the discharge port, it reaches the lower layer workshop, and the operator stacks the zinc sheet into a whole stack, and transfers the zinc sheet to the melting and casting section by forklift. In this operation process, manual placement and adjustment of the zinc sheet position are required, which not only has low operation efficiency, but also because of the upper and lower floors, the workers in the upper zinc stripping section cannot be contacted in time, resulting in that when the forklift operator transfers the zinc sheet, the zinc sheet in the upper layer falls from the discharge port, and the workers in the two layers need to use communication equipment to cooperate. UTILITY MODEL CONTENT
[0004] According to the deficiencies of the prior art, the utility model provides a zinc stripping blanking adjusting device, which can automatically adjust and stack the zinc sheet while facilitating the transfer of the forklift, and the upper workshop is provided with an alarm lamp when the number of zinc sheets reaches a specified number. When the alarm lamp is on, the upper zinc stripping operator is notified, and the discharge port temporarily stops feeding.
[0005] To achieve the above purpose, the utility model is realized by the following technical scheme:
[0006] The utility model relates to a kind of zinc stripping blanking adjusting device, including hanging plate frame, chute, blanking port, blanking passage, laminated plate groove, push plate, push plate cylinder;The hanging plate frame is located upper layer workshop, and the bottom of upper layer workshop is provided with blanking port, and blanking port is communicated lower layer workshop;The hanging plate frame is hung with cathode plate;The bottom of the hanging plate frame is equipped with chute, and zinc sheet of cathode plate stripping falls into chute, and zinc sheet in chute is pushed into lower layer workshop from blanking port;The bottom of the blanking port is fixedly connected with one end of blanking passage;The other end of blanking passage is provided with discharge port in the bottom, and the one end of discharge port is fixed with laminated plate groove;The top of laminated plate groove is equipped with feed port;Zinc sheet in blanking passage is discharged from discharge port and then enters laminated plate groove;The side of laminated plate groove is movably equipped with push plate;The back of push plate is fixed with the telescopic end of push plate cylinder;The push plate cylinder is fixed on the outer wall of laminated plate groove.
[0007] Preferably, the bottom surface of the laminated plate groove is provided with a slot opening into the upper fork frame of the forklift; the slot is provided with a movable bottom sealing plate, and one or more movable rods are fixed below the movable bottom sealing plate; a spring is sleeved on the movable rod; a base is fixed below the laminated plate groove; a connecting plate is fixed in the base; the movable rod passes through the connecting plate, and the spring is compressed after the movable bottom sealing plate is pressed down.
[0008] Preferably, the bottom of the movable bottom sealing plate is fixed with a front baffle and a rear baffle at the front and rear ends of the connecting plate respectively; the connecting plate is provided with a notch corresponding to the positions of the front baffle and the rear baffle.
[0009] Preferably, the front end of the movable bottom sealing plate is provided with an inclined surface for facilitating the insertion of the upper fork frame of the forklift.
[0010] Preferably, the back of the push plate is fixed with a first photoelectric switch; a through hole is formed in the plate surface of the push plate corresponding to the first photoelectric switch; in the retracted state of the push plate, the zinc sheet is separated from the triggering stroke of the first photoelectric switch; a second photoelectric switch is fixed on the back of the laminated plate groove; the first photoelectric switch and the second photoelectric switch are in the same plane, and the height thereof is the maximum stacking height of each batch of zinc sheet; a penetration opening for preventing collision is formed in the laminated plate groove corresponding to the position of the first photoelectric switch; the first photoelectric switch, the second photoelectric switch and the alarm lamp are connected in series.
[0011] Preferably, the blanking passage is inclined, and a friction-reducing roller is movably arranged at the bottom of the discharge port of the blanking passage.
[0012] Preferably, the discharge port of the blanking passage is fixed with a cover at one end, and the cover is fixed on the top of the laminated plate groove.
[0013] Preferably, the four corners of the push plate are fixed with guide rods; the laminated plate groove is provided with a sliding sleeve corresponding to the positions of the guide rods, and the guide rods move along the sliding sleeve.
[0014] The utility model has the beneficial effects that:
[0015] Zinc sheet from the discharge port into the stack slot, easy to transfer, push plate can make zinc sheet more regular, avoid forklift handling, zinc sheet shaking, center of gravity unstable; when full, extrusion push plate, trigger two photoelectric switches, upper alarm light, notify the upper layer personnel to stop feeding; improve handling efficiency, while avoiding manual adjustment of zinc sheet. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0017] Figure 1 The present application is a schematic diagram of the overall position relationship structure of the upper and lower floors.
[0018] Figure 2 The present application is a schematic diagram of the position relationship of the hanging plate frame.
[0019] Figure 3 The present application is a schematic diagram of the internal connection relationship of the stack slot.
[0020] Figure 4 The present application is a schematic diagram of the back connection relationship of the stack slot.
[0021] Figure 5 The present application is a schematic diagram of the internal structure of the base.
[0022] In the figure, the hanging plate frame 1, the material tank 2, the discharge port 3, the discharge channel 4, the stack slot 5, the slot 5.1, the through hole 5.2, the through hole 5.3, the push plate 6, the push plate cylinder 7, the movable bottom sealing plate 8, the front baffle 8.1, the rear baffle 8.2, the connecting plate 9, the spring 10, the movable rod 11, the base 12, the first photoelectric switch 13, the second photoelectric switch 14, the alarm lamp 15, the roller 16, the cover 17, the guide rod 18, the sliding sleeve 19, the cathode plate 20, and the zinc sheet 21. DETAILED DESCRIPTION
[0023] As Figure 1 , 2As shown, a zinc stripping and feeding adjustment device is fixed in the lower workshop; while the hanging rack 1 is located in the upper workshop, mainly suspending the cathode plate 20 waiting to have zinc sheets 21 scraped off. A feeding port 3 is opened at the bottom of the upper workshop, which connects to the lower workshop. A trough 2 is provided below the hanging rack 1, and the zinc sheets 21 stripped from the cathode plate 20 fall into the trough 2. The zinc sheets 21 in the trough 2 are pushed into the lower workshop through the feeding port 3.
[0024] like Figures 2-4 As shown, the bottom of the feed inlet is fixedly connected to one end of the feeding channel 4; the other end of the feeding channel 4 has a discharge port at its bottom, and a stacking trough 5 is fixed to one end of the discharge port; the feeding channel 4 is inclined, and a roller 16 to reduce friction is movably installed at the bottom of the discharge port of the feeding channel 4. The top of the stacking trough 5 has a feed inlet; a baffle 17 is fixed to one end of the discharge port of the feeding channel 4, and the baffle 17 is fixed to the top of the stacking trough 5. The zinc sheet 21 in the feeding channel 4 is discharged from the discharge port and enters the stacking trough 5; a push plate 6 is movably installed on one side of the stacking trough 5; the back of the push plate 6 is fixed to the telescopic end of the push plate cylinder 7; the push plate cylinder 7 is fixed to the outer wall of the stacking trough 5. Guide rods 18 are fixed at the four corners of the push plate 6; a sliding sleeve 19 is provided in the stacking trough 5 corresponding to the guide rods 18, and the guide rods 18 move along the sliding sleeve 19 to ensure the stability of the push plate 6.
[0025] like Figure 5 As shown, further considering that the forklift needs to reserve a position for inserting the fork carriage when picking up the zinc sheet 21, a slot 5.1 for entering the upper fork carriage of the forklift is opened on the bottom surface of the stacking groove 5; however, when there is a slot 5.1 at the bottom of the stacking groove 5 that cannot be closed, the bottom zinc sheet 21 is easily blocked by the slot 5.1 when the push plate 6 moves, causing the bottom zinc sheet 21 to deform. Therefore, a movable bottom plate 8 is provided within the notch, and one or more movable rods 11 are fixed below the movable bottom plate 8; a spring 10 is sleeved on the movable rod 11; a base 12 is fixed below the stacking groove 5; a connecting plate 9 is fixed inside the base 12; the movable rod 11 passes through the connecting plate 9, and the movable bottom plate 8 presses down to compress the spring 10; when the forklift's inserter is inserted from the slot 5.1, the movable bottom plate 8 moves down, and after the inserter is removed, the movable bottom plate 8 automatically resets under the influence of the spring 10, keeping the bottom surface of the stacking groove 5 intact and preventing the zinc sheet 21 from deforming when the pusher 6 pushes the bottom zinc sheet 21. A front baffle 8.1 and a rear baffle 8.2 are fixed at the front and rear ends of the connecting plate 9 at the bottom of the movable bottom plate 8; the connecting plate 9 has notches corresponding to the positions of the front baffle 8.1 and the rear baffle 8.2. The front baffle 8.1 and the rear baffle 8.2 interfere with the connecting plate 9 during the downward movement of the movable bottom plate 8. Furthermore, to facilitate the insertion of the rack, an inclined surface is provided at the front end of the movable bottom plate 8 to facilitate the insertion of the forklift rack.
[0026] likeFigure 3 、 4 As shown in the drawings, the back of the push plate 6 is fixed with a first photoelectric switch 13; the first photoelectric switch 13 is provided with a through hole 5.3 on the plate surface corresponding to the push plate 6; in the retracted state of the push plate 6, the zinc sheet 21 is separated from the trigger stroke of the first photoelectric switch 13; the back of the stack plate groove 5 is fixed with a second photoelectric switch 14; the first photoelectric switch 13 and the second photoelectric switch 14 are in the same plane, and the height is the maximum stacking height of each batch of zinc sheet 21; the stack plate groove is provided with an anti-collision through hole 5.2 corresponding to the position of the first photoelectric switch 13; the first photoelectric switch 13, the second photoelectric switch 14 and the alarm lamp 15 are connected in series. The alarm lamp 15 is used to intuitively transmit information to the operators in the upper workshop. If the fixing method is not introduced separately, welding or screw fastening is used.
[0027] The working principle is as follows:
[0028] After the zinc sheet 21 is peeled off from the cathode plate 20, the zinc sheet 21 falls into the chute 2, and the operator pushes the zinc sheet 21 in the chute 2 into the discharge port 3, and the zinc sheet 21 enters from the feeding port and is transferred to the stacking groove in the lower workshop along the discharge channel 4; when the zinc sheet 21 in the lower workshop reaches the specified number, the second photoelectric switch 14 is triggered, and the operator controls the push plate cylinder 7 to push the push plate 6, so that the push plate 6 moves towards the zinc sheet 21, first ensuring that the left and right ends of the zinc sheet 21 are aligned. (The front and rear ends will be pushed to complete the alignment of the front and rear ends when the fork enters, because the stack plate groove 5 has a back plate, and the fork moves towards the back plate after entering, and the regular operation is completed between the back plate and the fork, which is naturally completed after the fork truck enters.) While the push plate 6 moves towards the zinc sheet 21 and is regular, the first photoelectric switch 13 enters the range of the stroke, at which time the two photoelectric switches are triggered, and the alarm lamp 15 in the upper workshop is turned on after the trigger, and the operator stops feeding. When the push plate 6 is reset, the first stroke switch is out of the trigger range, the fork truck walks away from the batch of zinc sheet 21, the alarm lamp 15 is turned off at the same time, and the upper operator continues to feed.
[0029] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A strip zinc adjustment device characterized by: It includes hanging plate frame, trough, discharging port, discharging channel, stacking plate groove, push plate, push plate cylinder; The hanging plate frame is located in the upper layer workshop, the bottom of the upper layer workshop is provided with a discharging port, the discharging port is communicated with the lower layer workshop; The hanging plate frame is hung with a cathode plate; The bottom of the hanging plate frame is provided with a trough, the zinc sheet peeled off from the cathode plate falls into the trough, and the zinc sheet in the trough is pushed into the lower layer workshop from the discharging port; The bottom of the discharging port is fixedly connected with one end of the discharging channel; The other end of the discharging channel is provided with a discharging port in the bottom, and the discharging port is fixedly provided with a stacking plate groove; The top of the stacking plate groove is provided with a feeding port; The zinc sheet in the discharging channel is discharged from the discharging port and then enters the stacking plate groove; The push plate is movably arranged on one side of the stacking plate groove; The back of the push plate is fixedly connected with the telescopic end of the push plate cylinder; The push plate cylinder is fixedly arranged on the outer wall of the stacking plate groove.
2. The zinc stripping blank adjusting device according to claim 1, characterized in that: The bottom surface of the stacking plate groove is provided with a notch for entering the fork frame of the forklift; The notch is provided with a movable bottom sealing plate, and one or more movable rods are fixedly arranged below the movable bottom sealing plate; The movable rod is sleeved with a spring; The bottom of the stacking plate groove is fixedly provided with a base; The base is fixedly provided with a connecting plate; The movable rod penetrates through the connecting plate, and the spring is compressed after the movable bottom sealing plate is pressed downward.
3. The zinc stripping blank adjustment device of claim 2, wherein: The bottom of the movable bottom sealing plate is fixedly provided with a front baffle and a rear baffle at the front and rear positions of the connecting plate; The connecting plate is provided with notches corresponding to the positions of the front baffle and the rear baffle.
4. The zinc stripping blank adjustment device of claim 3, wherein: The front end of the movable bottom sealing plate is provided with an inclined surface for facilitating the insertion of the fork frame of the forklift.
5. The zinc stripping blank adjustment device of claim 1, wherein: The back of the push plate is fixedly provided with a first photoelectric switch; The first photoelectric switch is provided with a through hole corresponding to the surface of the push plate; In the retracted state of the push plate, the zinc sheet is separated from the triggering stroke of the first photoelectric switch; The back of the stacking plate groove is fixedly provided with a second photoelectric switch; The first photoelectric switch and the second photoelectric switch are located in the same plane, and the height thereof is the maximum stacking height of each batch of zinc sheet; The stacking plate box is provided with a penetration opening corresponding to the position of the first photoelectric switch; The first photoelectric switch and the second photoelectric switch are connected in series with the alarm lamp.
6. The zinc stripping blank adjustment device of claim 1, wherein: The discharging channel is inclinedly arranged, and a friction-reducing roller is movably arranged at the bottom of the discharging port of the discharging channel.
7. A zinc stripping blank adjustment device according to claim 6, wherein: The discharging port of the discharging channel is fixedly provided with a cover, and the cover is fixedly arranged on the top of the stacking plate groove.
8. The zinc stripping blank adjustment device of claim 5, wherein: The four corners of the push plate are fixedly provided with guide rods; The stacking plate groove is provided with a sliding sleeve corresponding to the positions of the guide rods, and the guide rods move along the sliding sleeve.