Automatic purging device for after-cooler of air compressor of electrolytic aluminum crown block

By designing an automatic purging device on the aftercooler of the air compressor of the electrolytic aluminum crane, and utilizing multiple dust blowing pipes and solenoid valve structure, the fin cover plate can be cleaned efficiently, solving the problem of dust blockage, improving the operational stability of the equipment and reducing the difficulty of maintenance.

CN223525664UActive Publication Date: 2025-11-07BINZHOU HONGNUO NEW MATERIALS CO LTD +1
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Patent Information

Application Number
CN202422587182.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-11-07
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The aftercoolers of the air compressors in the existing electrolysis workshop are prone to poor heat dissipation due to blockage by dust and debris, which affects equipment utilization, increases labor intensity, and makes maintenance inconvenient.

Method used

An automatic blowing device for the aftercooler of an air compressor in an electrolytic aluminum overhead crane was designed. It adopts a structure with multiple dust blowing pipes and solenoid valves, and uses high-pressure air to automatically clean the fin cover plate. Combined with hot air dehumidification function, it can achieve convenient disassembly and efficient cleaning.

Benefits of technology

It effectively reduces dust accumulation, lowers downtime frequency, increases equipment utilization, reduces labor intensity, and prevents dust from clumping and clogging in humid environments, ensuring stable equipment operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic purging device for an after-cooler of an electrolytic aluminum crown block air compressor, which belongs to the field of coolers and comprises a frame body, fin cover plates are detachably mounted at the top and the bottom of the frame body, a mounting component is mounted on the outer wall of the frame body in a threaded manner, a water inlet pipe is fixedly mounted on the inner wall of the frame body, and a water outlet pipe is mounted on the water inlet pipe. A water outlet pipe is fixedly mounted on the inner wall of the frame body, a heat dissipation pipe is fixedly mounted on the inner wall of the frame body, an air outlet pipe is fixedly mounted on the inner wall of the frame body, a mounting frame is mounted in the mounting assembly in an inserted mode, a dust blowing pipe is fixedly mounted at the bottom of the mounting frame, and an air outlet nozzle is fixedly mounted at the bottom of the dust blowing pipe. The dust blowing device has the advantages that an air compressor or a draught fan is connected through the external air pipe, after the crown block is shut down, high-pressure air enters the two-way pipe through the external air pipe and is distributed in the dust blowing pipes, the number of the dust blowing pipes is ten, and the dust blowing pipes just correspond to the positions above the gap grooves of the fin cover plate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of cooler, specifically, relate to a kind of electrolytic aluminium crown block air compressor rear cooler automatic purging device. BACKGROUND

[0002] Present electrolytic workshop multifunctional unit summer air compressor is often blocked due to dust or willow catkin and other sundries in rear cooler, poor heat dissipation leads to air compressor high temperature alarm, that is, it affects equipment utilization rate and increases the labor intensity of maintenance personnel, and also causes certain damage to the equipment itself.

[0003] Patent No. CN205236554U discloses an air compressor cooler soot blowing device, which also uses high-pressure gas to remove dust from the cooler. It includes an air pipe, an electromagnetic valve, a switch, and several soot blowing nozzles. The soot blowing nozzles are installed inside the cooling hood outside the cooler, all facing the cooler. The soot blowing nozzles are connected to the air pipe, which is connected to the air tank of the air compressor. An electromagnetic valve is installed between the air pipe and the soot blowing nozzles to control the opening and closing of the air pipe. The electromagnetic valve is electrically connected to the switch. According to the description, the soot blowing nozzles are installed inside the cooling hood. However, there are some defects. For example, although high-pressure air can handle dust, some dust may still accumulate in the blind area of the soot blowing nozzles and eventually affect the heat dissipation of the equipment. Therefore, regular disassembly and cleaning are required. In addition, when the soot blowing device itself fails, the cooler shell needs to be removed for maintenance and replacement. At this time, the soot blowing device installed inside the cooler is inconvenient to operate. Furthermore, there is room for improvement in handling the combined sundries in a humid environment. SUMMARY

[0004] To overcome the problems of dust blocking the cooler leading to shutdown and inconvenient cleaning in the prior art, the utility model provides an electrolytic aluminium crown block air compressor rear cooler automatic purging device, which includes a frame. The top and bottom of the frame are detachably installed with fin cover plates. The outer wall of the frame is threadedly installed with a mounting assembly. The inner wall of the frame is fixedly installed with an inlet pipe, an outlet pipe, a heat dissipation pipe, and an air outlet pipe.

[0005] The mounting assembly is internally inserted with a mounting bracket. The bottom of the mounting bracket is fixedly installed with a dust blowing pipe. The bottom of the dust blowing pipe is fixedly installed with an air outlet nozzle. One end of the dust blowing pipe is fixedly connected to a double-way pipe.

[0006] The end of the double-way pipe away from the dust blowing pipe is fixedly installed with an external air pipe. The external air pipe is externally fixedly connected with a first electromagnetic valve. The first electromagnetic valve is internally fixedly connected with a backflow pipe.

[0007] Preferably, the return pipe is fixedly connected with the second electromagnetic valve at one end away from the first electromagnetic valve.

[0008] The two ends of the return pipe are connected by the first electromagnetic valve and the second electromagnetic valve, so that the effect of controlling the gas blocking is achieved.

[0009] Preferably, the second electromagnetic valve is fixedly installed at the top of the gas outlet pipe.

[0010] When the second electromagnetic valve is opened, the gas in the gas outlet pipe enters the return pipe through the second electromagnetic valve.

[0011] Preferably, the mounting assembly comprises a mounting plate, the inside of the mounting plate is provided with a plug-in slot, and the inside of the mounting plate is provided with a threaded hole.

[0012] The plug-in slot can be used for plug-in mounting of the mounting frame, and the threaded hole is matched with the bolt to connect the mounting plate and the frame body, and both can realize the effect of disassembly.

[0013] Preferably, the outer wall of the frame body is provided with eight threaded grooves.

[0014] The threaded grooves are used for threadedly mounting the threaded holes.

[0015] Preferably, the number of the dust blowing pipes is ten, and the ten dust blowing pipes are located directly above the fin cover plate at the top.

[0016] The ten dust blowing pipes are evenly distributed above the fin cover plate, and high-pressure air is blown out uniformly to treat the dust and impurities in the gap.

[0017] Preferably, the return pipe is located above the mounting bracket.

[0018] The mounting space is provided to facilitate disassembly and assembly.

[0019] Beneficial effects:

[0020] The beneficial effects produced by the technical scheme of the utility model are as follows:

[0021] (1) The air compressor or the fan is connected by the external air pipe, after the trolley is stopped, the high-pressure air enters the inside of the double-way pipe from the external air pipe and is distributed in each dust blowing pipe, the number of the dust blowing pipes is ten, which is just above the gap groove of the fin cover plate, the high-pressure air is blown out through the air outlet nozzle, the dust, impurities and willow catkins and other easily clogged substances in the fin cover plate gap are blown off and discharged through the fin cover plate at the bottom, since the cleaning method is convenient and can be automatically cleaned every day, the accumulation of dust is reduced, the phenomenon that the air compressor is frequently stopped due to the blocking of the after-cooler is reduced, the equipment utilization rate and the stable operation are improved in essence, and the labor intensity of the workers is greatly reduced.

[0022] (2) through the return pipe is connected with the first solenoid valve and the second solenoid valve, and the second solenoid valve is connected with the air outlet pipe, and the first solenoid valve is connected with the external air pipe, in the humid season or due to the water leakage of the cooler itself, the dust and water are combined into a group, which makes the fin cover plate more difficult to clean after being blocked, therefore, when the second solenoid valve is opened, the hot gas in the frame body is discharged through the air outlet pipe, and part of the hot gas enters the return pipe through the second solenoid valve, and then enters the external air pipe through the first solenoid valve, at this time, the high-pressure air generated by the fan connected with the external air pipe is combined with the hot gas, so that the gas sprayed from the air outlet nozzle is hot air, thereby reducing the humidity in the frame body and the fin cover plate, making the dehydrated dust fluffy and more conducive to cleaning, and avoiding the deficiency of needing to connect the heater additionally.

[0023] (3) the frame is installed with the dust blowing pipe and other components through the mounting assembly, and the mounting mode of detachable and plug-in can be quickly assembled and disassembled, which is very convenient for operation in the case of equipment installation and overall disassembly and maintenance. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0025] Fig. 1 is a structural schematic view of the present application;

[0026] Fig. 2 is a structural side view of the frame body of the present application;

[0027] Fig. 3 is a structural schematic view of the mounting assembly of the present application.

[0028] In the drawings: 1, frame body; 2, fin cover plate; 3, mounting assembly; 31, mounting plate; 32, plug-in slot; 33, threaded hole; 4, mounting bracket; 41, dust blowing pipe; 42, double pipe; 43, air outlet nozzle; 5, external air pipe; 6, first solenoid valve; 7, return pipe; 8, air outlet pipe; 9, second solenoid valve; 10, heat dissipation pipe; 11, water outlet pipe; 12, water inlet pipe. DETAILED DESCRIPTION

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0030] This implementation method is successful. The specific implementation method is as follows:

[0031] like Figs. 1 to 3 As shown, an automatic cleaning device for the aftercooler of an air compressor in an electrolytic aluminum crane is described. In this embodiment 1, an external air duct 5 is used to connect to the air compressor or other fans. After the air enters the external air duct 5, it is transmitted to each dust blowing pipe 41 through a double-pass pipe 42. There are ten dust blowing pipes 41, and each dust blowing pipe 41 is located above the gap groove of the top fin cover plate 2. High-pressure air is used to blow away the dust, catkins and other impurities blocking the fin cover plate 2. The air pressure is also blown out from the bottom fin cover plate 2 after passing through the frame 1. By adding a DC air blowing cleaning method, daily cleaning can be carried out, which can effectively reduce the high temperature shutdown caused by dust accumulation, and also reduce the number of times that need to be stopped for cleaning, thereby improving the efficiency of the crane and reducing manual labor.

[0032] In addition, the external air duct 5 can also be used in conjunction with a hot air blower to make the air blown into the dust blowing pipe 41 hot air, thereby improving the dust removal effect.

[0033] like Figs. 1 to 3 As shown, in this embodiment 2, an automatic purging device for the aftercooler of an air compressor in an electrolytic aluminum crane is described. The external air duct 5 is connected to the return pipe 7 via a first solenoid valve 6, and the other end of the return pipe 7 away from the first solenoid valve 6 is connected to a second solenoid valve 9. The second solenoid valve 9 is also connected to the outlet pipe 8. During normal use, both the first solenoid valve 6 and the second solenoid valve 9 are closed, and there is no gas inside the return pipe 7. When cleaning is required, the first solenoid valve 6 and the second solenoid valve 9 are opened, and the hot gas inside the frame 1 after heat dissipation is discharged through the outlet pipe 8. A portion of the hot gas enters the external air duct 5 through the return pipe 7 and is mixed with the hot gas from the external high-pressure wind and rain and then sprayed out again through the air nozzle 43. The hot gas helps to loosen the dust, preventing the dust from clumping and clogging the fin cover plate 2 due to water stains or other weather factors, which makes it difficult to clean.

[0034] Need to explain, the mounting plate 31 is through the bolt penetrates the threaded hole 33 and is connected with the threaded groove, can be disassembled to maintain, and the return pipe 7 is also located above the dust blowing pipe 41, does not affect the disassembly and assembly work of the dust blowing pipe 41 and the mounting assembly 3 and other components, very convenient for the maintenance and assembly of the frame 1 as a whole.

[0035] Working principle: through the bolt, the mounting plate 31 is installed with the frame 1, and the mounting bracket 4 is inserted into the inside of the insertion slot 32, so that the dust blowing pipe 41 can be located above the top fin cover plate 2, when the crane stops working, the external air pipe 5 is connected with the air compressor or other air source, so that the high pressure air is delivered to the dust blowing pipe 41 through the external air pipe 5 and is sprayed through the air outlet nozzle 43, and the fin cover plate 2 has a gap heat dissipation part, which is often prone to blockage, resulting in the problem of reduced heat dissipation effect, therefore, each dust blowing pipe 41 is just located above the gap groove, and the dust is pushed out of the gap groove by the vertical high pressure air, and the dust is discharged from the bottom fin cover plate 2, after daily cleaning in this way, the dust is greatly reduced, and the small amount of dust that is not blown out of the bottom fin cover plate 2 is relatively concentrated, which is more convenient for the staff to regularly handle, can reduce the cleaning frequency of shutdown and reduce the labor intensity of the staff, and can effectively ensure the safe temperature of the crane air compressor in the summer high temperature season.

[0036] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic purging device for a post-cooler of an aluminum electrolysis overhead air compressor, characterized in that, The application relates to a frame body (1), the top and bottom of which are detachably provided with fin cover plates (2), the outer wall of the frame body (1) is screw-connected with mounting assemblies (3), the inner wall of the frame body (1) is fixedly provided with water inlet pipes (12), the inner wall of the frame body (1) is fixedly provided with water outlet pipes (11), the inner wall of the frame body (1) is fixedly provided with radiating pipes (10), and the inner wall of the frame body (1) is fixedly provided with air outlet pipes (8); The mounting assemblies (3) are internally inserted with mounting racks (4), the bottom of the mounting rack (4) is fixedly provided with dust blowing pipes (41), the bottom of the dust blowing pipe (41) is fixedly provided with air outlet nozzles (43), and one end of the dust blowing pipe (41) is fixedly connected with double-way pipes (42); The double-way pipes (42) are fixedly provided, at one end away from the dust blowing pipes (41), with external air pipes (5), the external air pipes (5) are fixedly connected with first electromagnetic valves (6) outside, and the first electromagnetic valves (6) are fixedly connected with backflow pipes (7) inside.

2. The automatic purging device for the rear cooler of the aluminum electrolysis overhead compressor according to claim 1, characterized in that, The backflow pipes (7) are fixedly connected, at one end away from the first electromagnetic valves (6), with second electromagnetic valves (9).

3. The automatic purging device for the rear cooler of the air compressor of the overhead travelling crane for electrolysis of aluminium according to claim 2, characterised by the fact that The second electromagnetic valves (9) are fixedly installed at the top of the air outlet pipes (8).

4. The automatic purging device for the rear cooler of the air compressor of the aluminum electrolysis overhead crane according to claim 3, characterized in that, The mounting assemblies (3) comprise mounting plates (31), the inner part of the mounting plates (31) is provided with inserting grooves (32), and the inner part of the mounting plates (31) is provided with screw thread holes (33).

5. The automatic purging device for the rear cooler of the air compressor of the aluminum electrolysis overhead crane according to claim 4, characterized in that, The outer wall of the frame body (1) is provided with eight screw thread grooves.

6. The automatic purging device for the rear cooler of the aluminum electrolysis overhead air compressor according to claim 1, characterized in that, The number of the dust blowing pipes (41) is ten, and the ten dust blowing pipes (41) are located directly above the fin cover plates (2) at the top.

7. The automatic purging device for the rear cooler of the air compressor of the aluminum electrolysis overhead crane according to claim 6, characterized in that, The backflow pipes (7) are located above the mounting racks (4).

Citation Information

Patent Citations

  • Air compressor machine cooler soot blower

    CN205236554U