Device for detecting belt pulley friction plate of electromagnetic clutch of automobile air conditioner

Abstract

A belt pulley friction plate detection device for an electromagnetic clutch of an automobile air conditioner comprises a rack (3) and a flatness detector (1) arranged on the rack (3), and is characterized in that a mechanical arm (2) is arranged on one side of the flatness detector (1), a hydraulic machine (4) is arranged on the other side of the flatness detector (1), a shell of the hydraulic machine is connected with a CCD visual detection assembly (5), and the CCD visual detection assembly (5) is connected with the flatness detector (1). The CCD visual detection assembly (5) and a control module of the mechanical arm (2) form electric signal control cooperation. The device has the advantages of simple structure, convenience in use, high detection efficiency and the like, so that the detection result is more accurate, and the qualified rate of products is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to the detection field of clutch component, specifically is a kind of automobile air conditioner electromagnetic clutch pulley friction plate detection device. BACKGROUND

[0002] In the production and processing of pulley (clutch pulley), the height of friction plate bonded to pulley suction surface needs to be detected to confirm whether the flatness of pulley is qualified. It is found through testing that, as shown in the drawings, the detection value of the corresponding position of the six internal ribs a of pulley friction plate is the most accurate during detection. Figure 4

[0003] However, the current detection method is to directly put the finished product into the pulley flatness detector for detection. Since the outer contour of the pulley is circular, the six internal ribs are not easy to position, and the finished product is randomly placed, which makes the detection position more difficult to determine. The undetermined detection position leads to deviation between the detection result and the actual result, and part of the defective products flow into the next process, affecting the product quality and reducing the product qualification rate. Therefore, a device that can accurately position is urgently needed to ensure the accuracy of product flatness detection. UTILITY MODEL CONTENT

[0004] The utility model provides a kind of automobile air conditioner electromagnetic clutch pulley friction plate detection device to overcome the deficiencies in the prior art.

[0005] The present application provides the following technical solutions:

[0006] A kind of automobile air conditioner electromagnetic clutch pulley friction plate detection device, it includes: rack, is equipped with flatness detector on the rack, it is characterized in that: mechanical arm is equipped on one side of flatness detector, hydraulic press is equipped on the other side of flatness detector, CCD vision detection component is connected on the shell of hydraulic press, and CCD vision detection component and the control module of mechanical arm form electric signal control cooperation.

[0007] On the basis of the above technical solutions, the following further technical solutions can also be provided:

[0008] The CCD vision detection component includes a connecting plate connected to the hydraulic press, an installation plate connected to the connecting plate, a positioning block mounted on the installation plate, a light source mounting plate connected to the positioning block through a connecting piece at one end of the positioning block, a light source mounted on the light source mounting plate, a camera mounting rack movably connected to the positioning block, a camera mounted on the camera mounting rack, and a clearance hole corresponding to the camera and distributed on the light source mounting plate.

[0009] ​The rack on the side of the flatness detector is provided with a rotary feeding assembly, the feeding assembly comprises a rotary cylinder, a supporting piece table is arranged on the side of the rotary cylinder, a rotary plate is arranged on the rotating shaft of the rotary cylinder, and movable clamping jaws are arranged at both ends of the rotary plate respectively.

[0010] The rack on the side of the detection object placing table is provided with horizontally distributed telescopic cylinders, a rotary motor is mounted on the output end of the telescopic cylinder, and longitudinal distributed friction rollers are arranged on the output shaft of the rotary motor.

[0011] The utility model has the advantages of simple structure, convenient use, high detection efficiency and the like, the six muscle positions in the belt wheel friction piece processed by the hydraulic machine are positioned through the CCD vision equipment, then the mechanical arm is linked, the posture is adjusted when the belt wheel friction piece is transferred through the mechanical arm, the six muscle positions on the belt wheel friction piece are corresponded with the fixed detection end head on the flatness detector when the belt wheel friction piece enters the flatness detector, the detection result is more accurate, and the qualified rate of products is ensured.

[0012] The utility model has the advantages of simple structure, convenient use, high detection efficiency and the like, the six muscle positions in the belt wheel friction piece processed by the hydraulic machine are positioned through the CCD vision equipment, then the mechanical arm is linked, the posture is adjusted when the belt wheel friction piece is transferred through the mechanical arm, the six muscle positions on the belt wheel friction piece are corresponded with the fixed detection end head on the flatness detector when the belt wheel friction piece enters the flatness detector, the detection result is more accurate, and the qualified rate of products is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the structural view of the utility model;

[0014] Figure 2 It is Figure 1 the structural schematic view of the CCD vision detection assembly;

[0015] Figure 3 It is Figure 1 the structural schematic view of the flatness detector;

[0016] Figure 4 It is the structural schematic view of the belt wheel friction piece. DETAILED DESCRIPTION

[0017] As Figures 1-4 shown, a kind of automobile air conditioner electromagnetic clutch belt wheel friction piece detection device, it includes: rack 3, flatness detector 1 is provided on rack 3, rotary feeding assembly 7 is installed on the rack 3 on the side of flatness detector 1.

[0018] Feeding assembly 7 includes rotary cylinder 7a, lifting tray frame is installed on the side of rotary cylinder 7a, and supporting piece table 7b is installed on the lifting tray frame.Lifting tray frame plays the role of vertical lifting, and is driven by first lifting cylinder 7d, and the whole is the mature structure in prior art, which will not be described here.

[0019] A rotary cylinder 7a is installed on the frame 3 between the lifting tray frame and the flatness detector 1, a horizontally distributed rotary plate 7g is installed on the rotary shaft of the rotary cylinder 7a, and movable clamping jaws 7c are arranged at both ends of the rotary plate 7g, which are distributed corresponding to the tray table 7b and the detection object placing table of the flatness detector 1. The movable clamping jaws 7c are driven by the clamping cylinder 7f, so that the movable clamping jaws 7c can clamp the pulley 9 placed on the tray table 7b. Another lifting tray frame below the detection object placing table is driven by a second lifting cylinder 7e, which is a mature structure in the prior art and will not be described here.

[0020] A horizontally distributed telescopic cylinder 8 is arranged on the frame 3 on the side of the detection object placing table, a linear slide rail 8c is arranged on the frame 3 on the side of the telescopic cylinder 8, a corresponding sliding block 8d is arranged on the linear slide rail 8c, the output end of the telescopic cylinder 8 is connected with the sliding block 8d, an installation plate 8e is connected on the sliding block 8d, a rotary motor 8a is installed on one end of the installation plate 8e, and longitudinally distributed friction rollers 8b are arranged on the output shaft of the rotary motor 8a.

[0021] A feeding assembly control module is also installed on the frame 3, and the feeding assembly control module is electrically connected with the flatness detector 1, the rotary cylinder 7a, the cylinder of the lifting tray frame, the clamping cylinder 7f, the telescopic cylinder 8, the rotary motor 8a and the control module of the mechanical arm 2.

[0022] An industrial mechanical arm 4 is installed on the ground on the side of the flatness detector 1, and a hydraulic press 4 is distributed on the other side of the flatness detector, which is used to press the bearing into the pulley 9 to which the friction plate is bonded.

[0023] A CCD visual detection assembly 5 is connected to the shell of the hydraulic press 4. The CCD visual detection assembly 5 includes a connecting plate 5a connected with the hydraulic press 4, an installation plate 5b connected with the connecting plate 5a, a positioning block 5c installed on the front surface of the installation plate 5b, and a reinforcing rib 5j connected between the connecting plate 5a and the back surface of the installation plate 5b.

[0024] A horizontally distributed light source mounting plate 5d is connected to the lower end of the positioning block 5c by a connecting piece, and a light source 5e (the light source is a lamp in the prior art) is mounted on the light source mounting plate 5d. A longitudinal sliding rail 5k is provided on the positioning block 5c, a corresponding sliding carriage 5t is connected to the sliding rail 5k, a locking pin (not shown in the figure) is mounted on the sliding carriage 5t, a camera mounting frame 5f is mounted on one end of the sliding carriage 5t, and a camera 5g is mounted on the camera mounting frame 5f. A clearance hole 5h corresponding to the camera 5g is provided on the light source mounting plate 5d. So that the lens of the camera 5g can extend downward below the light source mounting plate 5d. A data transmission module is mounted on the camera, which forms an electrical signal control cooperation with the control module of the mechanical arm 2 through wireless or wired mode, so as to transmit the picture signal photographed by the camera to the control module of the mechanical arm 2.

[0025] Working process:

[0026] First, input the distribution position of the detection head 1a of the flatness detector 1 into the control module of the CCD visual detection assembly. After the hydraulic processing of the belt pulley 9, the mechanical arm clamps the belt pulley 9 and sends it to the camera below for shooting, and then the mechanical arm transports the belt pulley 9 to the piece supporting table 7b.

[0027] In this process, the data transmission module transmits the photographed photo information of the belt pulley 9 to the control module of the CCD visual detection assembly, the control module compares the position information of the six ribs a on the belt pulley 9 in the photo with the distribution position information of the detection head 1a, and then transmits the comparison result to the mechanical arm. According to the comparison data, the control module controls the mechanical arm to place the belt pulley 9 on the piece supporting table 7b at the appropriate angle, so as to ensure that the positions of the six ribs a correspond to the distribution positions of the detection head of the flatness detector 1.

[0028] After the belt pulley 9 is placed on the piece supporting table 7b, the movable clamping jaw 7c clamps the belt pulley 9, and then the rotating cylinder is started to drive the rotating plate 7g to rotate, thereby driving the belt pulley 9 to the detection object placing table 1b side, and then releasing the belt pulley 9 to place it on the detection object placing table. Finally, the lower cylinder output drives the detection object placing table to rise, so that the belt pulley 9 contacts the detection head of the flatness detector 1, thereby performing the height detection work of the belt pulley friction plate.

[0029] If the detection head of the detector 1 can detect the signal, the flatness detector 1 sends a light signal to inform the worker that the belt pulley 9 is a qualified product. At the same time, the cylinder below the detection object placing table is retracted, and the worker places the qualified product on the qualified product conveying belt.

[0030] If the first measurement is not qualified, the output end of the telescopic cylinder 8 is extended to make the friction roller 8b contact with the outer circular surface of the belt pulley 9 on the detection object placing table, and then the rotary cylinder 8a is started to make the friction roller 8b rotate, thereby driving the belt pulley 9 to rotate horizontally by 60°, and then the output end of the telescopic cylinder 8 is withdrawn, and the detection object placing table is lifted for secondary detection. If the results of the two detections are still not qualified, the product is determined as unqualified,

[0031] The feeding assembly control module controls the movable clamping jaw and the rotary cylinder to work cooperatively to put the product back to the feeding station, and after the product is in place, the lifting cylinder lowers the clamping jaw to release the product, and sends a signal to the control module of the mechanical arm.

[0032] If the product is qualified, the mechanical arm clamps the product and puts it to the next detection process, and if the product is not qualified, the mechanical arm clamps the product and puts it into the NG conveying belt to flow out of the production line.

Claims

1. A device for detecting the friction plate of an electromagnetic clutch pulley in an automotive air conditioning system, comprising: Rack (3), the flatness detector (1) is arranged on the rack (3), characterized by: the mechanical arm (2) is arranged on one side of the flatness detector (1), the hydraulic machine (4) is arranged on the other side of the flatness detector (1), the CCD visual detection assembly (5) is connected to the housing of the hydraulic machine, and the CCD visual detection assembly (5) and the control module of the mechanical arm (2) form electrical signal control cooperation.

2. The detection device for the friction plate of the electromagnetic clutch pulley of the automobile air conditioner according to claim 1, characterized in that: The CCD visual detection assembly (5) includes a connecting plate (5a) connected to the hydraulic machine (4), an installation plate (5b) connected to the connecting plate (5a), a positioning block (5c) installed on the installation plate (5b), a light source installation plate (5d) connected to one end of the positioning block (5c) through a connecting piece, a light source (5e) installed on the light source installation plate (5d), a camera mounting rack (5f) movably connected to the positioning block (5c), a camera (5g) installed on the camera mounting rack (5f), and a plurality of let holes (5h) corresponding to the camera (5g) are arranged on the light source installation plate (5d).

3. The detection device for the friction plate of the electromagnetic clutch pulley of the automobile air conditioner according to claim 1, characterized in that: A rotating feeding assembly (7) is arranged on the rack (3) on one side of the flatness detector (1), the feeding assembly (7) includes a rotating cylinder (7a), a supporting piece table (7b) is arranged on one side of the rotating cylinder (7a), a rotating plate (7g) is arranged on the rotating shaft of the rotating cylinder (7a), a movable clamping jaw (7c) is arranged at both ends of the rotating plate (7g), and the movable clamping jaw (7c) is distributed corresponding to the supporting piece table (7b) and the detection object placing table of the flatness detector (1).

4. The detection device for the friction plate of the electromagnetic clutch pulley of the automobile air conditioner according to claim 3, characterized in that: A horizontally distributed telescopic cylinder (8) is arranged on the rack (3) on one side of the detection object placing table, a rotating motor (8a) is installed at the output end of the telescopic cylinder (8), and longitudinally distributed friction rollers (8b) are arranged on the output shaft of the rotating motor (8a).

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