Operation tool for testing under battery pack wire
By designing an operational fixture for offline testing of battery packs, the problems of long testing processes, large space occupation, and low operating efficiency of battery packs were solved, enabling simultaneous testing and efficient transfer of multiple battery packs or high-voltage boxes.
Patent Information
- Application Number
- CN202422774056.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing battery pack testing process is too long, occupies too much space, has low operating efficiency, and the hoisting equipment and pallet operation are complicated.
Design a moving fixture for offline testing of battery packs, including a main support and a bracket. The bracket is detachably connected and supports simultaneous testing and transfer of multiple battery packs or high-voltage boxes. It uses casters for easy movement and limit plates and fasteners to fix the battery packs or high-voltage boxes.
It enables simultaneous testing of multiple battery packs or high-voltage boxes, reducing space occupation and manpower and material resources, simplifying the operation process, and improving operating efficiency.
Smart Images

Figure CN223526483U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery pack detection equipment technical field, concretely relates to a kind of for battery pack offline test operation tool. BACKGROUND
[0002] The charge-discharge performance test of battery pack is usually carried out on a mobile assembly line. After the test is completed, the battery pack is loaded onto a pallet by a lifting device, and then is transferred to the general assembly workshop by a forklift one by one after being loaded into a container of the same device. This battery pack detection process has a long dynamic line, requires a large area of site, and the operation mode using the lifting device and the pallet is relatively complex and has a low operation efficiency. SUMMARY
[0003] The utility model aims at the deficiency of the prior art, and provides an operation tool for offline testing of battery packs, which can simultaneously operate high-voltage boxes and battery packs, simultaneously perform charge-discharge tests on multiple battery packs, and directly transfer the battery packs by the tool, thereby saving manpower and resources.
[0004] The utility model provides an operation tool for offline testing of battery packs, which comprises a main support and a plurality of groups of brackets. The two main supports are arranged opposite to each other and vertically. Each group of brackets comprises two pallets arranged opposite to each other and located in the same horizontal plane. The two pallets are detachably connected to the two main supports, respectively. The plurality of groups of brackets are arranged at intervals along the height direction of the main support. The distance between the two adjacent groups of brackets is equal or unequal. The battery packs or high-voltage boxes are placed on the brackets. The bottom of the main support is provided with a bottom beam structure. The bottom of the bottom beam structure is provided with a plurality of universal wheels.
[0005] In the preferred technical solution of the utility model, the pallet comprises a support plate and a mounting plate arranged perpendicular to each other. The mounting plate is connected to the main support. The battery packs or high-voltage boxes are arranged on the support plates of the two pallets.
[0006] In the preferred technical solution of the utility model, an angle bracket is arranged on the support plate. The angle bracket connects the support plate and the main support.
[0007] In the preferred technical solution of the utility model, a limiting plate is arranged on the mounting plate. The limiting plate is located above the support plate. A plurality of limiting plates are arranged at intervals along the length direction of the mounting plate. The side of the limiting plate facing the support plate is provided with a buffer pad.
[0008] In the preferred technical solution of the utility model, a connecting hole is arranged at the end of the support plate. The connecting hole is a waist-shaped hole. The connecting hole extends along the length direction of the support plate. The pallet is connected to the battery pack through the connecting hole.
[0009] The utility model discloses a better technical scheme: detachable fixed piece and stop piece are arranged on the support plate, the fixed piece is used to connect the high voltage box placed on the support plate, the stop piece and the fixed piece are located at both ends of the high voltage box respectively.
[0010] The utility model discloses a better technical scheme: the stop piece is provided with the stop board perpendicular to the support plate, and the stop board abuts against the outer wall of the high voltage box.
[0011] The utility model discloses a better technical scheme: the end cover of main support is equipped with the protective net.
[0012] The utility model discloses a better technical scheme: the handle is arranged on the main support.
[0013] The utility model discloses a better technical scheme: the bottom beam structure is horizontally arranged below the main support and the bracket, and the bottom beam structure is in a grid shape.
[0014] The utility model discloses a kind of for battery pack line under test operating tool with the following beneficial effects:
[0015] 1, this operating tool can simultaneously accommodate high voltage box and multiple battery packs, simultaneously carries out charge-discharge test to multiple battery packs, after testing, battery pack can be directly transferred by the tool, and battery pack is transported to container, reduce space occupation and equipment use, reduce manpower and material resources.
[0016] 2, bracket is detachably connected with main support, and the number of brackets, the height difference between each group of brackets can be differentially installed according to actual use demand, to meet the demand of installing battery pack, installing high voltage box;
[0017] 3, limit plate is arranged on the support plate, and limit plate forms limit above battery pack pole, to prevent battery pack from moving on bracket during transfer process;
[0018] 4, fixed piece and stop piece are arranged on the support plate, and fixed piece and stop piece are located at both ends of high voltage box to limit high voltage box displacement, and high voltage box is fixed on support plate, and the application can install fixed piece and stop piece on support plate according to actual high voltage box installation position, to meet actual use demand. BRIEF DESCRIPTION OF DRAWINGS
[0019] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application. In the drawings, like reference numerals are used to represent similar elements throughout different views. The drawings below are some embodiments of the present application, not all embodiments. For those skilled in the art, other drawings can be obtained from these drawings without creative labor.
[0020] Figure 1 The loading schematic view of the embodiment of the utility model.
[0021] Figure 2 The structure schematic view of the supporting plate of the embodiment of the utility model.
[0022] Figure 3 The structure schematic view of the fixing member and the stop member of the embodiment of the utility model.
[0023] Figure 4 The installation schematic view of the high-voltage box of the embodiment of the utility model.
[0024] In the drawing: 10, main support; 11, main body; 20, bracket; 21, supporting plate; 211, supporting plate; 212, mounting plate; 213, limiting plate; 214, connecting hole; 215, corner code; 31, fixing member; 311, bottom plate; 312, connecting plate; 313, positioning plate; 32, stop member; 321, stop plate; 40, bottom beam structure; 50, universal wheel; 60, protective net; 70, handle; 80, battery pack; 90, high-voltage box. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be described clearly and completely below in combination with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model. It should be noted that the embodiments in the application and the features in the embodiments can be combined with each other in any way without conflict.
[0026] Please refer to Figures 1 to 4 A running tool for offline testing of battery pack 80, comprising main support 10 and several groups of bracket 20, two main supports 10 are vertically arranged, each group of bracket 20 comprises two supporting plates 21 arranged oppositely and located in the same horizontal plane, the two supporting plates 21 are respectively detachably connected with the two main supports 10, the several groups of bracket 20 are arranged in the height direction of the main support 10, the height between the upper and lower adjacent two groups of bracket 20 is the same or different, a plurality of battery packs 80 or high-voltage boxes 90 are placed on the bracket 20, different battery packs 80 are respectively placed on different brackets 20, and can be connected with the high-voltage box 90 at the same time for charge and discharge test; the main support 10 is provided with bottom beam structure 40 at the bottom, and the bottom beam structure 40 is provided with several universal wheels 50 at the bottom, which is used for running the battery pack 80.
[0027] The main support 10 is used to provide support for the bracket 20. In the embodiment, the main support 10 includes a plurality of main bodies 11 arranged vertically, and the main bodies 11 are arranged at intervals in the same main support 10. Two main supports 10 are arranged oppositely to support different pallets 21 in the same group of brackets 20. The bracket 20 is horizontally fixed on the main support 10. Specifically, each group of brackets 20 includes two pairs of pallets 21 arranged horizontally oppositely. In each group of brackets 20, the two pallets 21 are arranged oppositely on the two main supports 10, and the pallet 21 is perpendicular to and fixedly connected with the main member.
[0028] Preferably, the bottom of the main support 10 is provided with a grid-shaped bottom beam structure 40 formed by a plurality of steel materials arranged alternately to connect the plurality of main bodies 11 and improve the stability of the main support 10. The bottom of the bottom beam structure 40 is provided with four universal wheels 50 to facilitate the staff to push the main support 10 to transport the battery pack 80.
[0029] Please refer to Figure 2 The pallet 21 has an L-shaped structure including a mounting plate 212 and a support plate 211 arranged perpendicularly to each other. The mounting plate 212 is used to connect the main member, and the support plate 211 is used to support the battery pack 80 or the high-voltage box 90. In order to improve the support strength of the support plate 211 and avoid deformation of the pallet 21, a trapezoidal corner code 215 is further arranged on the support plate 211. The two vertical side plates of the corner code 215 are fixedly connected with the support plate 211 and the main body 11, respectively.
[0030] In the embodiment, a group of brackets 20 is used to support a plurality of battery packs 80. The two pallets 21 support the battery pack 80 at both ends in the length direction of the battery pack 80. In contrast, the length of the pallet 21 should be greater than or equal to the width of the battery pack 80, so that the pallet 21 can completely cover the length of the battery pack 80. Further, in order to fix the battery pack 80 and avoid movement of the battery pack 80 on the bracket 20 during transportation, a connecting hole 214 is formed on the support plate 211. The connecting hole 214 is a waist-shaped hole extending along the width direction of the support plate 211. The connecting hole 214 can be suitable for fixing battery packs 80 of various sizes, and at the same time, it can absorb the installation error when the battery pack 80 is connected to the support plate 211.
[0031] The actual production of the battery pack 80 on the tab is usually set in the length direction of the battery pack 80, so when the battery pack 80 is placed on the bracket 20, the battery pack 80 tab is also above the support plate 21. In order to avoid the battery pack 80 from moving during the operation of the battery pack 80, a limiting plate 213 is arranged on the mounting plate 212, the limiting plate 213 is above the supporting plate 211, and a plurality of limiting plates 213 are arranged along the length direction of the mounting plate 212. When the battery pack 80 is placed on the bracket 20, the limiting plate 213 is above the battery pack 80 tab, and the battery pack 80 is limited in the height direction. Preferably, in order to avoid the tab from being damaged by colliding with the limiting plate 213, a buffer pad is arranged on the side of the tab facing the supporting plate 211, which can be a rubber pad or a sponge pad.
[0032] Please refer to Figure 3 and Figure 4 , the support plate 21 is also provided with a fixing member 31 and a stop member 32 for fixing the high-pressure box 90, and the fixing member 31 and the stop member 32 are arranged on the supporting plate 211. Specifically, the fixing member 31 includes a bottom plate 311, a connecting plate 312 and a positioning plate 313 connected together, the bottom plate 311 is connected to the supporting plate 211 by riveting a nut, and the connecting plate 312 and the positioning plate 313 are arranged vertically in an L shape. The outer wall of the high-pressure box 90 is provided with an L-shaped ear plate, the connecting plate 312 is connected to one side of the ear plate by a bolt, and the positioning plate 313 is positioned against the other side of the ear plate to prevent the high-pressure box 90 from being installed out of position. The stop member 32 is fixedly arranged on the supporting plate 211 by riveting a nut, and the stop member 32 and the fixing member 31 are respectively located at both ends of the high-pressure box 90. The stop member 32 is provided with a stop plate 321 perpendicular to the supporting plate 211, and after the high-pressure box 90 is placed, the stop plate 321 abuts against the outer wall of the end of the high-pressure box 90. The stop member 32 and the fixing member 31 form a limiting at both ends of the high-pressure box 90 to fix the high-pressure box 90 on the supporting plate 211.
[0033] Several groups of brackets 20 are arranged in the height direction of the main bracket 10, and the distance between the upper and lower adjacent brackets 20 is the same or different, for accommodating the battery pack 80 or the high-pressure box 90. The bracket 20 is detachably arranged on the main bracket 10, and can be installed according to the actual transportation specifications. In this embodiment, as shown in Figure 1 , four groups of brackets 20 are arranged on the main bracket 10, which divides the main bracket 10 into four layers in space, and the topmost layer is used to place the high-pressure box 90, and the lower three layers are used to place the battery pack 80. Relatively, the height of the lower three layers is slightly lower than that of the top layer.
[0034] Further, the end of the main bracket 10 is provided with a protective net 60 to prevent the end of the main bracket 10 from being impacted by external force during the transfer process, which can cause damage to the battery pack 80 and the high-pressure box 90.
[0035] Further, the main support 10 is further provided with a handle 70, and the staff can drive the main support 10 to move the battery pack 80 by operating the handle 70.
[0036] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application, and not to limit them. Although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A run tool for battery pack line down testing, characterized by, The application relates to a main support (10) and a plurality of groups of brackets (20), the two main supports (10) are oppositely and vertically arranged, each group of brackets (20) comprises two supporting plates (21) oppositely arranged in the same horizontal plane, the supporting plates (21) are respectively detachably connected with the two main supports (10), the plurality of groups of brackets (20) are arranged in the height direction of the main supports (10) and are spaced apart, the distance between the upper and lower adjacent groups of brackets (20) is equal or unequal, a battery pack (80) or a high-voltage box (90) is placed on the brackets (20), the bottom of the main support (10) is provided with a bottom beam structure (40), and the bottom of the bottom beam structure (40) is provided with a plurality of universal wheels (50).
2. The operating tool for battery pack line down testing according to claim 1, wherein, The supporting plate (21) comprises a supporting plate (211) and a mounting plate (212) which are perpendicular to each other, the mounting plate (212) is connected with the main support (10), and the battery pack (80) or the high-voltage box (90) is arranged on the supporting plate (211) of the two supporting plates (21).
3. The operating fixture for line- off testing of battery packs of claim 2, wherein, The supporting plate (211) is provided with an angle code (215), and the angle code (215) connects the supporting plate (211) and the main support (10).
4. The operating tool for battery pack line down testing of claim 2, wherein, The mounting plate (212) is provided with a limiting plate (213), the limiting plate (213) is located above the supporting plate (211), a plurality of limiting plates (213) are arranged in the length direction of the mounting plate (212) and are spaced apart, and the side of the limiting plate (213) facing the supporting plate (211) is provided with a buffer pad.
5. The operating tool for battery pack line down testing of claim 2, wherein, The end of the supporting plate (211) is provided with a connecting hole (214), the connecting hole (214) is a waist-shaped hole, the connecting hole (214) extends in the length direction of the supporting plate (211), and the supporting plate (21) is connected with the battery pack (80) through the connecting hole (214).
6. The operating tool for battery pack line down testing of claim 2, wherein, The supporting plate (211) is detachably provided with a fixing piece (31) and a stop piece (32), the fixing piece (31) is used for connecting the high-voltage box (90) placed on the supporting plate (211), and the stop piece (32) and the fixing piece (31) are respectively located at the two ends of the high-voltage box (90).
7. The operating tool for line-off testing of a battery pack according to claim 6, characterized in that The stop piece (32) is provided with a stop plate (321) which is perpendicular to the supporting plate (211), and the stop plate (321) abuts against the outer wall of the high-voltage box (90).
8. The operating tool for battery pack line down testing of claim 1, wherein, The end of the main support (10) is covered with a protective net (60).
9. The operating tool for battery pack line down testing of claim 1, wherein, The main support (10) is provided with a handle (70).
10. The operating tool for battery pack line down testing of claim 1, wherein, The bottom beam structure (40) is transversely arranged below the main support (10) and the bracket (20), and the bottom beam structure (40) is in a grid shape.