Mobile testing device for electronic component of energy storage system of new energy automobile

By designing a mobile testing device, the synchronous connection and rapid switching testing of multiple sets of connectors in the energy storage battery system were realized, solving the problem of low efficiency in traditional testing and improving testing efficiency and applicability.

CN223526484UActive Publication Date: 2025-11-07CHANGZHOU ZHONGHAI ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202422799732.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-07
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Traditional testing methods for new energy vehicle energy storage systems cannot perform simultaneous connection testing of multiple sets of connectors in the energy storage battery system, and the efficiency of transporting testing equipment is low.

Method used

A mobile testing device for electronic components of energy storage systems in new energy vehicles was designed. The device uses a bracket to mount the test connectors and the energy storage battery interface in a front-to-back docking arrangement. Combined with a telescopic cylinder and a translation motor, it enables the synchronous insertion and removal and rapid movement and switching of multiple sets of interfaces and multiple sets of test connectors of the energy storage battery.

Benefits of technology

It improves the efficiency of plug-in/plug-out power-on testing, reduces manual operation, enhances the switching efficiency between testing devices, and saves human resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mobile testing device for electronic components of an energy storage system of a new energy automobile, which relates to the field of new energy automobiles and comprises a detector, a support, a placement device, a support plate and a first clamping bolt. A placing table is installed on the lower side face of the detector, a support is welded to the front side face of the placing table, a through groove is formed in the center of the support, and a guide rod is welded to the through groove of the support; a detection connector is installed on the front side face of the supporting plate, the detection connector is connected with a detector through a wire, and a second clamping bolt is inserted into a through hole of the supporting plate in a penetrating mode. Through the arrangement of the placing device, the placing table and the support, not only is the repeated carrying process of the energy storage battery between different detection devices abandoned, but also one-time plugging detection of multiple groups of jacks is realized. The problems that in traditional new energy automobile energy storage system detection, one-time insertion detection cannot be conducted on multiple sets of sockets of an energy storage battery system, and the detection efficiency is low due to the fact that multiple sets of detection equipment of the energy storage battery system are carried are solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of new energy vehicles, more specifically, it relates to a mobile testing device for electronic elements of new energy vehicle energy storage system. BACKGROUND

[0002] The new energy vehicle energy storage system is a system for storing energy in different media or releasing energy in the form of electricity, and its main function is to store the energy of the battery pack to ensure sufficient power supply during vehicle driving. At present, the new energy vehicle energy storage system contains battery packs and electrical components required for charging and discharging. In order to ensure the qualified rate and product quality of the new energy vehicle energy storage battery system, a group of new energy vehicle energy storage battery systems need to be tested by multiple detection devices. However, the traditional detection devices require manual insertion of multiple detection plugs of the detection instrument into the energy storage battery system interface one by one. After the detection is completed, the detection plugs are pulled out and then the energy storage battery system is transported to the next detection device for the same type of plug-in power detection. As can be seen, the traditional energy storage battery system detection method of manually inserting and pulling out the power plug cannot perform one-time plug-in detection on multiple ports of the energy storage battery system. In addition, the transportation of the energy storage battery system between multiple detection devices reduces the detection efficiency of the new energy vehicle energy storage system. SUMMARY

[0003] In order to solve the above technical problems, the utility model provides a kind of new energy vehicle energy storage system electronic element mobile testing device, to solve the problem that traditional new energy vehicle energy storage system detection cannot be performed one-time plug-in detection on multiple ports of the energy storage battery system and the detection efficiency is low due to the transportation of the energy storage battery system between multiple detection devices.

[0004] The utility model provides a kind of new energy vehicle energy storage system electronic element mobile testing device, including detection instrument;The lower side of detection instrument is equipped with placing table, and the front side of placing table is welded with support, and the central part of support is equipped with through slot, and the through slot of support is welded with guide rod;It also includes support, placing device, support plate and first clamping bolt;The front side of support plate is equipped with detection connector, and detection connector is connected with detection instrument by wire, and the front side of support plate is equipped with through hole, and the through hole of support plate is inserted with second clamping bolt, and the outer side of second clamping bolt is engaged with second clamping nut;The outer side of first clamping bolt is screwed with first clamping nut.

[0005] In at least some embodiments, the placing device comprises a sliding seat, an energy storage battery, a placing rack, a knob, a support rod, a clamping plate, a gear, a translation motor, a threaded rod, a sliding block, a connecting rod, a telescopic cylinder and a baffle; the lower side of the sliding seat is provided with a protruding plate, the left side of the protruding plate is provided with a through hole, a guide rod is inserted into the through hole of the protruding plate of the sliding seat, a support rod is welded to the upper side of the sliding seat, a translation motor is connected to the upper side of the sliding seat through bolts, a gear is installed on the motor shaft of the translation motor, a telescopic cylinder is installed on the rear side of the sliding seat, a placing rack is installed on the front end of the telescopic rod of the telescopic cylinder, an energy storage battery is placed on the upper side of the placing rack, a baffle is welded to the upper side of the placing rack, a threaded rod is rotatably connected to the lower side of the placing rack, and a knob is installed on the front end of the threaded rod.

[0006] In at least some embodiments, the upper side of the placing rack is provided with a long slot that penetrates up and down, the protruding block on the lower side of the clamping plate is embedded in the long slot of the placing rack, and the support rod is inserted into the through hole of the placing rack.

[0007] In at least some embodiments, the front side of the support is provided with a rack structure, and the gear is connected to the rack structure of the support.

[0008] In at least some embodiments, the support is an L-shaped structure, the bottom end of the support is provided with a through hole that penetrates up and down, a first clamping bolt is inserted into the through hole at the bottom end of the support, the front side of the L-shaped structure of the support is provided with a rectangular slot, and the slot of the support is in front-to-back butt joint with the through hole of the support plate.

[0009] In at least some embodiments, the upper side of the placing table near the front end is provided with an inverted L-shaped folding plate structure, the upper side of the L-shaped folding plate of the placing table is provided with a long slot that penetrates up and down, and the bottom end through hole of the support is in butt joint with the long slot of the L-shaped folding plate of the placing table.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1、In the utility model, through the front-to-back butt joint arrangement structure of the support carrying the detection connector and the energy storage battery interface, when the telescopic cylinder pushes the placing rack to move along the support rod, the multiple interfaces of the energy storage battery and the multiple detection connectors are realized to be inserted and pulled synchronously at one time, avoiding the sequential insertion and pulling mode of the multiple plugs held by the artificial hand in the traditional energy storage battery system detection at the multiple interfaces of the energy storage battery, and the insertion and pulling detection efficiency is improved.

[0012] 2. In the utility model, the meshing rolling structure formed by the gear driven by the translation motor at the rack of the front side of the support makes the gear connected with the sliding base by the bolt driven by the translation motor move along the guide rod in a directional translation mode, realizes the quick movement and conversion detection of the placing device carrying the energy storage battery between different detectors, and discards the repeated lifting process of the energy storage battery between different detection devices, saves the use of manpower, and improves the conversion detection efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the structural schematic diagram of the utility model.

[0014] Figure 2 It is the top view structural schematic diagram of the utility model.

[0015] Figure 3 It is the side view structural schematic diagram of the utility model.

[0016] Figure 4 It is the Figure 2 Structural schematic diagram of the enlarged A part in the utility model.

[0017] Figure 5 It is the Figure 3 Structural schematic diagram of the enlarged B part in the utility model.

[0018] Figure 6 It is the structural schematic diagram of the placing device in the utility model.

[0019] Figure 7 It is the top view structural schematic diagram of the placing device in the utility model.

[0020] Figure 8 It is the front view structural schematic diagram of the placing device in the utility model.

[0021] Figure 9 It is the upside view structural schematic diagram of the placing device in the utility model.

[0022] Figure 10 It is the sectional view structural schematic diagram of the placing device in the utility model.

[0023] Reference signs:

[0024] 1, support;

[0025] 2, placing table;

[0026] 3, detector;

[0027] 4, support;

[0028] 5, guide rod;

[0029] 6. Placement device; 601. Slide; 602. Energy storage battery; 603. Placement rack; 604. Knob; 605. Support rod; 606. Clamping plate; 607. Gear; 608. Translation motor; 609. Threaded rod; 610. Slider; 611. Connecting rod; 612. Telescopic cylinder; 613. Baffle;

[0030] 7. Second clamping bolt;

[0031] 8. Support plate;

[0032] 9. Test connector;

[0033] 10. First clamping nut;

[0034] 11. First clamping bolt;

[0035] 12. Second clamping nut. Detailed Implementation

[0036] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0037] like Figures 1-10 As shown, this utility model provides a mobile testing device for electronic components of a new energy vehicle energy storage system, including a tester 3; a placement platform 2 is installed on the lower side of the tester 3, and a support 1 is welded to the front side of the placement platform 2. A through groove is provided in the center of the support 1, and a guide rod 5 is welded to the through groove of the support 1; it also includes a bracket 4, a placement device 6, a support plate 8, and a first clamping bolt 11; a test connector 9 is installed on the front side of the support plate 8, and the test connector 9 is connected to the tester 3 through a wire. A through hole is provided on the front side of the support plate 8, and a second clamping bolt 7 is inserted into the through hole of the support plate 8. A second clamping nut 12 is engaged with the outer side of the second clamping bolt 7; a first clamping nut 10 is screwed onto the outer side of the first clamping bolt 11.

[0038] In the embodiment of the present disclosure, the placing device 6 comprises a sliding seat 601, an energy storage battery 602, a placing rack 603, a knob 604, a support rod 605, a clamping plate 606, a gear 607, a translation motor 608, a threaded rod 609, a sliding block 610, a connecting rod 611, a telescopic cylinder 612 and a baffle 613. The lower side of the sliding seat 601 is provided with a protruding plate, the left side of the protruding plate is provided with a through hole, the protruding plate through hole of the sliding seat 601 is inserted with a guide rod 5, the upper side of the sliding seat 601 is welded with the support rod 605, the upper side of the sliding seat 601 is connected with the translation motor 608 through bolts, the motor shaft of the translation motor 608 is installed with the gear 607, the rear side of the sliding seat 601 is installed with the telescopic cylinder 612, the front end of the telescopic rod of the telescopic cylinder 612 is installed with the placing rack 603, the upper side of the placing rack 603 is placed with the energy storage battery 602, the upper side of the placing rack 603 is welded with the baffle 613, the lower side of the placing rack 603 is rotationally connected with the threaded rod 609, the front end of the threaded rod 609 is installed with the knob 604. The left side and the right side of the sliding block 610 are both hinged with the connecting rod 611, the other end of the connecting rod 611 is hinged with the clamping plate 606, the lower side of the clamping plate 606 is provided with a protruding block, the front side of the sliding block 610 is provided with a front and rear through threaded hole at the center position, the outer side of the threaded rod 609 is threadedly engaged in the threaded hole of the sliding block 610, the upper side of the sliding block 610 is attached to the lower side of the placing rack 603, the threaded rod 609 rotates to drive the sliding block 610 to move forward or backward, the sliding block 610 pulls the two groups of clamping plates 606 to move left and right respectively through the two groups of connecting rods 611, so that the clamping plates 606 center the different sizes of energy storage batteries 602 and clamp them, the energy storage batteries 602 are stably placed on the placing rack 603, the interfaces of the energy storage batteries 602 are opposite to the front and rear of the detection connector 9, and the energy storage batteries 602 and the detection connector 9 are prevented from being offset in reverse during docking.

[0039] In the embodiment of the present disclosure, the upper side of the placing rack 603 is provided with an up and down through long slot at the center position, the protruding block of the lower side of the clamping plate 606 is embedded in the long slot of the placing rack 603, so that the clamping plate 606 slides left and right along the long slot of the placing rack 603, the front side of the placing rack 603 is provided with two groups of symmetrically distributed through holes, the support rod 605 is inserted in the through holes of the placing rack 603, when the telescopic cylinder 612 pushes the placing rack 603 to move, the support rod 605 supports the placing rack 603 to move forward and backward, so that the multiple interfaces of the energy storage battery 602 are automatically plugged in and pulled out by being synchronously pushed by the corresponding detection connector 9, and the detection connector 9 is improved in plugging and electrical detection efficiency.

[0040] In the embodiment of the present disclosure, the front side of the support 1 is provided with a rack structure, a gear 607 is engaged and connected at the rack structure of the support 1, the translation motor 608 drives the gear 607 to rotate, and the gear 607 rolls left or right along the rack structure of the support 1, so that the translation motor 608 synchronously drives the bolt-connected sliding seat 601 to move left and right along the guide rod 5, and the placement device 6 moves to the detection joint 9 connected with the detection lead of the energy storage battery 602 and the different detection item detectors 3, so that the energy storage battery 602 and the different detection item detectors 3 are quickly moved and converted for detection.

[0041] In the embodiment of the present disclosure, the support 4 is an L-shaped structure, the bottom end of the support 4 is provided with a through hole penetrating up and down, the first clamping bolt 11 is inserted into the through hole at the bottom end of the support 4, the front side of the L-shaped structure of the support 4 is provided with a rectangular through slot, the through slot of the support 4 is in front-rear butt joint with the through hole of the support plate 8, and the second clamping bolt 7 is sequentially inserted into the through hole of the support plate 8 and the through slot of the support 4 from front to back, so that the second clamping nut 12 and the second clamping bolt 7 adjust and fix the support plate 8 along the through slot of the support 4 at any height according to the height position of the interface of the energy storage battery 602, so that the detection joint 9 is butt joint with the energy storage battery 602 of different models at the interface height position.

[0042] In the embodiment of the present disclosure, the upside of the placement table 2 is provided with an inverted L-shaped folding plate structure near the front end, the upside of the L-shaped folding plate of the placement table 2 is provided with a long strip through slot penetrating up and down, the bottom end through hole of the support 4 is in butt joint with the long strip through slot of the L-shaped folding plate of the placement table 2, and the first clamping bolt 11 is sequentially inserted into the through hole of the support 4 and the long strip through slot of the placement table 2 from top to bottom, so that the first clamping nut 10 and the first clamping bolt 11 adjust and fix the support 4 along the through slot of the placement table 2 according to the left-right position of the interface of the energy storage battery 602, so that the detection joint 9 is butt joint with the energy storage battery 602 of different models at the interface position, and the applicability of the detection chamber is improved.

[0043] The specific use mode and effect of the embodiment are as follows:

[0044] The utility model discloses a detection device for energy storage battery, including the detection device 6, the detection device 6 is placed on the support 1, the detection device 6 is placed on the support 1, and the detection device 6 is placed on the support 1.

[0045] The installation mode, connection mode or setting mode of all the above components are common mechanical modes, such as welding, threaded connection, screw connection, etc., and the specific structure, model and coefficient index of all the components are self-contained technology, as long as the beneficial effects can be achieved. The detection instrument 3, the translation motor 608, the telescopic cylinder 612 and the detection connector 9 are common devices on the market, and they can be used by connecting according to the instruction manual. Therefore, it is not necessary to repeat the description.

[0046] The technical solution of the utility model is not limited to the scope of the utility model embodiments, and the technical content not described in the utility model is known technology.

Claims

1. A mobile testing device for electronic components of a new energy vehicle energy storage system, comprising a detector (3); a placement table (2) is installed on the lower side of the detector (3), a support (1) is welded on the front side of the placement table (2), a through slot is arranged at the center of the support (1), and a guide rod (5) is welded on the through slot of the support (1); characterized in that: It also includes support (4), placement device (6), support plate (8) and first clamping bolt (11); The front side of the support plate (8) is provided with detection joint (9), detection joint (9) is connected with detection instrument (3) through wire, the front side of the support plate (8) is provided with through hole, the through hole of the support plate (8) is inserted with second clamping bolt (7), the outer side of the second clamping bolt (7) is engaged with second clamping nut (12); The outer side of the first clamping bolt (11) is screwed with the first clamping nut (10).

2. The mobile testing device for electronic components of a new energy vehicle energy storage system according to claim 1, characterized in that: The placement device (6) includes sliding seat (601), energy storage battery (602), placing rack (603), knob (604), support rod (605), clamping plate (606), gear (607), translation motor (608), threaded rod (609), sliding block (610), connecting rod (611), telescopic cylinder (612) and baffle (613); The lower side of the sliding seat (601) is provided with a lug, the left side of the lug is provided with a through hole, the lug through hole of the sliding seat (601) is inserted with a guide rod (5), the upper side of the sliding seat (601) is welded with a support rod (605), the upper side of the sliding seat (601) is connected with a translation motor (608) through bolts, the motor shaft of the translation motor (608) is provided with a gear (607), the rear side of the sliding seat (601) is provided with a telescopic cylinder (612), the front end of the telescopic rod of the telescopic cylinder (612) is provided with a placing rack (603), the upper side of the placing rack (603) is provided with an energy storage battery (602), the upper side of the placing rack (603) is welded with a baffle (613), the lower side of the placing rack (603) is rotatably connected with a threaded rod (609), the front end of the threaded rod (609) is provided with a knob (604); The left side and the right side of the sliding block (610) are both hinged with a connecting rod (611), the other end of the connecting rod (611) is hinged with a clamping plate (606), the lower side of the clamping plate (606) is provided with a lug, the front side of the sliding block (610) is provided with a front and rear through threaded hole in the center position, the outer side of the threaded rod (609) is threadedly connected in the threaded hole of the sliding block (610), and the upper side of the sliding block (610) is attached to the lower side of the placing rack (603).

3. The mobile testing device for electronic components of a new energy vehicle energy storage system according to claim 2, characterized in that: The upper side of the placing rack (603) is provided with an up and down through long slot in the center position, the lug of the lower side of the clamping plate (606) is embedded in the long slot of the placing rack (603), and the front side of the placing rack (603) is provided with two groups of left and right symmetrically distributed through holes, and the support rod (605) is inserted into the through hole of the placing rack (603).

4. The mobile testing device for electronic components of a new energy vehicle energy storage system according to claim 1, characterized in that: The front side of the support (1) is provided with a rack structure, and the gear (607) is engagedly connected at the rack structure of the support (1).

5. The mobile testing device for electronic components of a new energy vehicle energy storage system according to claim 1, characterized in that: The support (4) is L-shaped structure, the bottom end of the support (4) is provided with an up and down through hole, the first clamping bolt (11) is inserted into the bottom end through hole of the support (4), the front side of the L-shaped structure of the support (4) is provided with a rectangular slot, and the slot of the support (4) is butted with the through hole of the support plate (8).

6. The mobile testing device for electronic components of a new energy vehicle energy storage system according to claim 1, characterized in that: The upper side of the placement table (2) is provided with an inverted L-shaped folding plate structure near the front end, and the L-shaped folding plate of the placement table (2) is provided with a long slot penetrating up and down, and the bottom end through hole of the support (4) is butted in the long slot of the L-shaped folding plate of the placement table (2).