Battery exchange device

The two-piece frame structure design of the guide frame and the positioning frame solves the problem of inaccurate battery placement and damage caused by the tolerance of parts in the battery exchange device, realizes smooth battery placement and retrieval, and improves the convenience of use.

CN223527322UActive Publication Date: 2025-11-07KWANG YANG MOTOR LTD
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Patent Information

Application Number
CN202422518112.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-11-07
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

Existing battery swapping devices suffer from misalignment between the limiting frame and the charging housing component due to component tolerances. This makes it difficult to accurately place and remove batteries, and they are easily damaged, affecting ease of use.

Method used

It adopts a frame structure and a two-piece design including a guide frame and a positioning frame. The guide frame guides the battery position, and the positioning frame fixes the battery position, providing high tolerance and ensuring that the battery accurately connects to the charging terminal.

Benefits of technology

Improve the ease of battery placement and retrieval in battery swapping devices, reduce friction, prevent battery damage, and enhance the user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The battery exchange device is used for containing at least one battery and comprises a cabinet body, a front cover, at least one containing assembly and at least one frame structure, the front cover is arranged on the front side of the cabinet body and provided with at least one throwing opening, and the containing assembly is arranged in the cabinet body and corresponds to the throwing opening in position. The frame structure is located between the cabinet body and the front cover, corresponds to the throwing opening and comprises a guide frame and a positioning frame which are arranged front and back. The battery exchange device is used for accommodating the battery for exchanging the battery, the position of the battery is guided by the guide frame through the feeding port, and then the position of the battery is fixed by the positioning frame to be accommodated in the accommodating component, and the framework structure is a two-piece structure, so that a higher tolerance threshold can be provided; therefore, putting and taking of the battery are not easily affected by tolerance, maintenance requirements are reduced, and use convenience is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a battery exchange device, especially a battery exchange device for accommodating at least one battery and enabling battery exchange and charging. BACKGROUND

[0002] With the progress of science and technology, people's environmental awareness is rising, promoting the development of various green environmental protection industries. In the field of transportation, electric vehicles using electricity as energy are gradually becoming a means of transportation in people's daily life.

[0003] The power source of electric vehicles is roughly divided into charging type and battery replacement type. Battery replacement type electric vehicles can quickly obtain power by replacing batteries, so it is more time-saving. The user of the electric vehicle can replace the battery by a battery exchange device.

[0004] Among them, the battery exchange device includes a cabinet, a front cover, a plurality of limiting frames and a plurality of charging accommodation components. The front cover is arranged on the front side of the cabinet and has a plurality of insertion ports. The plurality of limiting frames are respectively arranged on the inner side of the front cover and correspond to the plurality of insertion ports. The plurality of charging accommodation components are arranged inside the cabinet and correspond to the plurality of insertion ports.

[0005] When replacing the battery, the user inserts the battery with low power into one of the insertion ports and pushes the battery through the corresponding limiting frame, so that the battery is placed in the corresponding charging accommodation component. At the same time, the battery is limited by the limiting frame and is connected with the charging terminal of the charging accommodation component. Another charging accommodation component in the battery exchange device will push another battery accommodated therein outward, and the user can take the battery to complete the battery replacement.

[0006] However, due to the tolerance of the cabinet, the front cover, the plurality of limiting frames and the plurality of charging accommodation components during manufacturing and assembly, the insertion port of the front cover and the corresponding charging accommodation component may be misaligned. At this time, the limiting frame will also be misaligned with the charging accommodation component, causing the user to generate a large friction force when pushing the battery, making it more difficult to push the battery in place, or the battery is not connected with the charging terminal. In the case of being pushed in, the battery and the charging terminal may collide and be damaged, and it is also more inconvenient to take the battery. UTILITY MODEL CONTENTS

[0007] [Utility model problems to be solved]

[0008] The main purpose of the utility model is to provide a battery exchange device, which aims to improve the problem that the tolerance between parts in the current battery exchange device causes the misalignment of the limiting frame and the charging accommodation component, resulting in the difficulty of placing and taking the battery, the failure to connect the battery with the charging terminal, or the easy collision and damage of the battery.

[0009] [Technical means for solving problems]

[0010] To achieve the foregoing object, the battery exchange device is used to accommodate at least one battery, and the battery exchange device comprises:

[0011] a cabinet body, which is hollow inside, and has a combined port on the front side, the combined port being communicated with the inside of the cabinet body;

[0012] a front cover, which is arranged at the combined port of the cabinet body, and has at least one drop port;

[0013] at least one accommodating assembly, which is arranged in the inside of the cabinet body and corresponds to the position of the at least one drop port, and each of the accommodating assemblies has an accommodating space; and

[0014] at least one frame structure, which is located between the cabinet body and the front cover, and corresponds to the position of the at least one drop port, and each of the frame structures comprises a guide frame and a positioning frame, the guide frame is located on the front side of the positioning frame, and the inner diameter of the guide frame is greater than the inner diameter of the positioning frame, the guide frame has at least one guide part extending towards the rear side, and the positioning frame has at least one positioning part;

[0015] wherein one of the batteries enters the accommodating space of the corresponding accommodating assembly through the corresponding drop port and frame structure, and the battery abuts against the positioning part of the positioning frame of the frame structure.

[0016] [Effects of the utility model]

[0017] The battery exchange device is used to accommodate the batteries for battery exchange, and the at least one frame structure is a two-piece structure comprising the guide frame and the positioning frame, so that a higher tolerance threshold can be provided, when the battery is pushed into the battery exchange device, the guide part of the guide frame with a larger inner diameter is used to guide the position first, and then the positioning part of the positioning frame is used to fix the position, so that the drop and taking of the battery are not easily affected by the tolerance, thereby avoiding the manufacturing or assembly tolerance between the cabinet body and the front cover causing the battery to be not easily placed and taken, not being surely connected with the charging terminal, or being easily collided to cause damage, and improving the use convenience. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a three-dimensional schematic view of a preferred embodiment of the battery exchange device of the utility model.

[0019] Figure 2 is a partial three-dimensional schematic view of the battery exchange device of the utility model.

[0020] Figure 3 : it is partial exploded schematic view of cabinet and front cover of battery exchange device of the utility model.

[0021] Figure 4 : it is three-dimensional schematic view of positioning frame of frame structure of battery exchange device of the utility device.

[0022] Figure 5 : it is side view schematic view of frame structure of battery exchange device of the utility model.

[0023] Figure 6 : it is side view schematic view of frame structure of battery exchange device of the utility model.

[0024] Figure 7 : it is partial enlarged side view schematic view of frame structure of battery exchange device of the utility model.

[0025] Figure 8 : it is partial side view schematic view of battery exchange device of the utility model.

[0026] Figure 9 : it is partial side view schematic view of battery exchange device of the utility model for battery input.

[0027] List of reference signs

[0028] 10: cabinet

[0029] 11: combination port

[0030] 20: front cover

[0031] 21: drop port

[0032] 30: containing assembly

[0033] 31: containing space

[0034] 40: frame structure

[0035] 41: guide frame

[0036] 411: guide portion

[0037] 42: positioning frame

[0038] 421: positioning portion

[0039] 422: guide edge

[0040] 43: shielding plate

[0041] 50: battery. DETAILED DESCRIPTION

[0042] Please refer to Figures 1 to 3 And Figure 9A preferred embodiment of the battery exchange device of the present application is used to accommodate at least one battery 50, and comprises a cabinet 10, a front cover 20, at least one accommodating assembly 30, and at least one frame structure 40.

[0043] As shown in Figure 3 and Figure 8 , the cabinet 10 is internally hollow, and the front side of the cabinet 10 has a combination port 11 which communicates with the interior of the cabinet 10.

[0044] As shown in Figure 1 and Figure 2 , the front cover 20 is arranged at the combination port 11 of the cabinet 10, and the front cover 20 has at least one drop port 21.

[0045] As shown in Figure 8 and Figure 9 , the at least one accommodating assembly 30 is arranged in the interior of the cabinet 10 and corresponds to the position of the at least one drop port 21, and each of the accommodating assemblies 30 has an accommodating space 31.

[0046] As shown in Figure 2 , Figure 3 and Figure 8 , the at least one frame structure 40 is located between the cabinet 10 and the front cover 20, and corresponds to the position of the at least one drop port 21, and each of the frame structures 40 comprises a guide frame 41 and a positioning frame 42, the guide frame 41 is located at the front side of the positioning frame 42, and the inner diameter of the guide frame 41 is greater than the inner diameter of the positioning frame 42, the guide frame 41 has at least one guide portion 411 extending towards the rear side, and the positioning frame 42 has at least one positioning portion 421.

[0047] Among them, one of the batteries 50 enters the accommodating space 31 of the corresponding accommodating assembly 30 through the drop port 21 and its corresponding frame structure 40, and the battery 50 abuts against the positioning portion 421 of the positioning frame 42 of the frame structure 40.

[0048] Furthermore, the frame structure 40 comprises a shielding plate 43 which is pivotally arranged at the upper end of the positioning frame 42, the shielding plate 43 shields the corresponding accommodating assembly 30 of the frame structure 40, and can be pivoted to make the drop port 21 communicate with the accommodating space 31 of the corresponding accommodating assembly 30.

[0049] As shown in Figure 8 and Figure 9As shown, the battery exchange device is used to accommodate the battery 50 for use of the exchanged battery 50, when the user wants to put in the battery 50, the user can support the battery 50 on the guide frame 41 of the frame structure 40 corresponding to the put-in port 21 and push the battery 50, the guide part 411 of the guide frame 41 can guide the moving path of the battery 50, and make the battery 50 push away the shielding plate 43, when the battery 50 moves to the positioning frame 42, the positioning part 421 of the positioning frame 42 abuts against the battery 50 and limits it, thereby enabling the battery 50 to enter the accommodation space 31 of the accommodation assembly 30 in the correct path, and positively butts against the charging terminal at the rear end of the accommodation assembly 30.

[0050] As shown in Figure 6 , Figure 8 and Figure 9 , by the at least one frame structure 40 being a two-piece structure comprising the guide frame 41 and the positioning frame 42, a higher tolerance threshold can be provided, when the battery 50 is pushed into the battery exchange device, the position is first guided by the guide part 411 of the guide frame 41 with a larger inner diameter, and then the position is fixed by the positioning part 421 of the positioning frame 42, so that the putting and taking of the battery 50 are not easily affected by the tolerance, thereby avoiding the manufacturing or assembly tolerance between the cabinet 10 and the front cover 20 causing the battery 50 not to be easily placed and taken, not to be positively butted against the charging terminal or to be easily collided to cause damage, and improving the use convenience.

[0051] Preferably, as shown in Figure 3 , the guide frame 41 of the frame structure 40 is installed on the front cover 20, the positioning frame 42 is installed on the cabinet 10, and the accommodation assembly 30 corresponding to the frame structure 40 is also installed on the cabinet 10, so that, as shown in Figure 5 and Figure 6 , the guide frame 41 and the positioning frame 42 of the frame structure 40 have no connection relationship, but are only opposite to each other, so that even if the position of the put-in port 21 of the front cover 20 or the guide frame 41 has a deviation tolerance from the corresponding accommodation assembly 30, it will not affect the assembly between the positioning frame 42 and the corresponding accommodation assembly 30, and the positioning frame 42 can still accurately align the battery 50 with the accommodation assembly 30.

[0052] Further, as shown in Figure 2 and Figure 6As shown, the inner diameter of the guide frame 41 is inwardly recessed from front to back, and the at least one guide portion 411 is in a rib shape. By virtue of the design of the inner diameter of the guide frame 41, the battery 50 abutting against the guide frame 41 can be guided to the positioning frame 42. Since the battery 50 is in contact with the at least one guide portion 411, the rib-shaped guide portion 411 can reduce the friction force suffered by the battery 50, improve the smoothness of movement of the battery 50, and reduce the friction marks on the outer side of the battery 50, thereby maintaining the aesthetics.

[0053] In addition, as shown in Figure 9 , the inner diameter of the guide frame 41 is greater than the outer contour of the battery 50, and a spacing distance is formed between the inner diameter of the guide frame 41 and the outer contour of the battery 50, so that the battery 50 can be more easily inserted into the frame structure 40 and the cabinet 10.

[0054] In addition, as shown in Figure 3 and Figure 4 , the positioning frame 42 has a plurality of positioning portions 421, which are arranged at intervals and surround the inner contour of the positioning frame 42, thereby improving the positioning effect of the battery 50.

[0055] Further, as shown in Figure 7 , the front end of the positioning portion 421 of the positioning frame 42 is formed with an arc-shaped guide edge 422, and the height of the guide edge 422 gradually increases from front to back. Therefore, even if the guide frame 41 and the positioning frame 42 are slightly misaligned, the height of the at least one guide frame 41 is still higher than the guide edge 422 of the at least one positioning portion 421, which can provide a higher tolerance threshold and improve the smoothness of movement of the battery 50.

[0056] Preferably, as shown in Figure 2 , Figure 6 , and Figure 7 , the positions of the at least one guide portion 411 of the guide frame 41 and the at least one positioning portion 421 of the positioning frame 42 of the frame structure 40 are opposite. Therefore, when the battery 50 is pushed through the frame structure 40, the parts that are in friction with the guide frame 41 and the positioning frame 42 are less, which improves the smoothness of movement of the battery 50, reduces the friction marks on the outer side of the battery 50, and maintains the aesthetics.

[0057] In summary, the utility model discloses battery exchange device is used to contain the battery 50 for exchanging battery 50 uses, by the at least one frame structure 40 for two piece structure that includes the guide frame 41 and the positioning frame 42, can provide higher tolerance tolerance threshold, when the battery 50 is pushed into the battery exchange device, first by the guide portion 411 of the guide frame 41 of larger inner diameter guide position, again by the positioning portion 421 of the positioning frame 42 fixed position, therefore the battery 50 is not easy to be affected by tolerance and is thrown and taken, reduces maintenance requirement and improves use convenience.

Claims

1. A battery exchange apparatus, characterized by, The battery exchange device is used to accommodate at least one battery, and comprises: a cabinet, the interior of which is hollow, and the front side of which has a combination opening communicating with the interior of the cabinet; a front cover arranged at the combination opening of the cabinet, the front cover having at least one insertion opening; at least one accommodating assembly arranged in the interior of the cabinet and corresponding to the position of the at least one insertion opening, each of the accommodating assemblies having an accommodating space; and at least one frame structure between the cabinet and the front cover and corresponding to the position of the at least one insertion opening, each of the frame structures comprising a guide frame and a positioning frame, the guide frame being located at the front side of the positioning frame, and the inner diameter of the guide frame being greater than that of the positioning frame, the guide frame having at least one guide portion extending rearward, and the positioning frame having at least one positioning portion. Wherein, one of the batteries enters the accommodating space of the corresponding accommodating assembly through the insertion opening and the corresponding frame structure, and the battery abuts against the positioning portion of the positioning frame of the frame structure.

2. The battery swap device of claim 1, wherein, The frame structure comprises a shielding plate pivotally arranged at the upper end of the positioning frame, the shielding plate shielding the corresponding accommodating assembly of the frame structure and being able to be pivoted to make the insertion opening communicate with the accommodating space of the corresponding accommodating assembly.

3. The battery swap device of claim 1, wherein, The guide frame is arranged at the front cover, and the positioning frame is arranged at the cabinet.

4. The battery swap device of claim 1, wherein, The inner diameter of the guide frame is inwardly recessed from front to back, and the at least one guide portion is in the form of a convex rib.

5. The battery swap device of claim 1, wherein, The inner diameter of the guide frame is greater than the outer contour of the battery.

6. The battery swap device of claim 1, wherein, The positioning frame has a plurality of positioning portions arranged at intervals and surrounding the inner contour of the positioning frame.

7. The battery swap device of claim 1, wherein, The front end of the positioning portion of the positioning frame is formed with an arc-shaped guide edge, the height of the guide edge gradually increasing from front to back.

8. The battery swap device of claim 1, wherein, The positions of the at least one guide portion of the guide frame and the at least one positioning portion of the positioning frame of the frame structure are opposite.