Replaceable battery structure

By designing a replaceable battery structure, and utilizing input connectors, output connectors, and a temperature-sensing switch, the problem of difficult disassembly of existing battery connection structures is solved, enabling convenient battery replacement and safety protection, and improving resource utilization and environmental friendliness.

CN223527327UActive Publication Date: 2025-11-07CHANGZHOU MICROBAT TECH CO LTD
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Patent Information

Application Number
CN202422756960.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-11-07
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing connection structure between wearable batteries and products is difficult to disassemble and replace, resulting in the entire product being scrapped after the battery is damaged. This is wasteful of resources, not environmentally friendly, and not conducive to environmental protection.

Method used

Design a replaceable battery structure, including an input connector, an output connector, and a temperature sensing switch. Through an integrated structure and low-pressure injection molded parts, the battery can be easily installed and removed from the product, and safety protection can be provided in abnormal conditions.

Benefits of technology

It enables convenient assembly, disassembly, and replacement of batteries, improves structural compactness and reliability, enhances safety, and reduces resource waste and environmental impact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a replaceable battery structure which comprises a battery body and a connecting structure, the connecting structure is arranged on the end face of one end of the battery body and connected with the connecting end of a corresponding product, the connecting structure comprises an input connecting piece, a temperature sensing switch and an output connecting piece, and the input connecting piece is electrically connected with a battery; one end of the temperature sensing switch is connected with the input connecting piece, the output connecting piece is connected with the other end of the temperature sensing switch, and the output connecting piece is connected with the connecting end of a corresponding product to output current to the product. According to the utility model, the output connecting piece of the connecting structure can be connected with the elastic connecting piece of the product, so that the battery is convenient to assemble, disassemble and replace; a temperature sensing switch is arranged between the input connecting piece and the output connecting piece, so that the battery can be ensured to be safer and more reliable in use, disassembly and replacement processes through the sensing switch; the connecting structure is an integrated structure, so that the compactness of the structure is improved, the reliability is high, and the manufacturing process is simple.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery technical field especially relates to a replaceable battery structure. BACKGROUND

[0002] At present, the internal connection structure design of wearable micro battery and product end on the market includes two kinds of hard connection and soft connection, that is, the hard connection outputs the positive and negative poles of the battery through the welding of the fixed size connection sheet with greater strength in the positive and negative pole area of the battery, and the connection sheet and the product internal positive and negative pole input end are fixedly connected through welding, buckle and the like, realizing the electrical connection of the battery and the product end, meeting the power supply connection with certain strength and stable reliability.

[0003] The soft connection outputs the positive and negative poles of the battery through the welding of the connection sheet + electronic wire combination or FPC etc. on the battery exterior, and the electronic wire or FPC etc. is welded on the power supply input terminal of the product, realizing the electrical connection of the battery and the product end, and can realize the power supply connection with high strength and stable reliability.

[0004] However, the hard connection and the soft connection have the common shortcomings that both are difficult to assemble and disassemble, and if the battery is damaged or reaches the end of life, it cannot be repaired and replaced, resulting in the product as a whole being scrapped together with the battery, wasting resources and being not friendly to the environment.

[0005] In addition, with the improvement of environmental protection requirements for electronic products, the control of harmful substances in battery products and the recycling of part of the materials can be used in the process of electronic product industrialization. Among them, the battery, which is a relatively core component in electronic products, also needs a longer service life, higher energy density and higher safety.

[0006] Therefore, it is necessary to design a replaceable battery structure to solve the above problems. INVENTION CONTENTS

[0007] The utility model aims at solving one of the technical problems in the prior art.

[0008] Therefore, the utility model provides a replaceable battery structure which can facilitate the disassembly and replacement between the battery and the product.

[0009] According to the replaceable battery structure provided by the utility model, the connection structure is arranged on one end face of the battery body, and the connection structure can be connected with the connecting end of the corresponding product.

[0010] The connection structure comprises:

[0011] An input connection sheet is electrically connected with the battery.

[0012] A temperature sensing switch, one end of which is connected to the input connecting piece,

[0013] and when the battery is in a normal working state, the temperature sensing switch is adapted to conduct normal current flowing through the input connecting piece;

[0014] and when the battery is in an abnormal working state, the temperature sensing switch is adapted to block abnormal current flowing through the input connecting piece;

[0015] An output connecting piece, the other end of which is connected to the temperature sensing switch to receive current flowing through the temperature sensing switch, and the output connecting piece is connected to the connecting end of the corresponding product to output current to it.

[0016] Preferably, the input connecting piece and the output connecting piece are both annular structures, and the input connecting piece, the output connecting piece and the temperature sensing switch are collectively formed into an integrated structure.

[0017] Further preferably, the outer diameter of the input connecting piece is greater than that of the output connecting piece.

[0018] Preferably, the temperature sensing switch is annular, and the outer diameter of the temperature sensing switch is equal to that of the output connecting piece.

[0019] Further preferably, a welding area is provided on the input connecting piece, which is adapted to be butted against and welded to the end face of the battery.

[0020] Preferably, a plurality of through holes are coaxially provided in the middle of the input connecting piece, the temperature sensing switch and the output connecting piece, and the diameters of the through holes are the same.

[0021] Further preferably, it further comprises:

[0022] An injection molded part provided at the connection between the connecting structure and the battery body;

[0023] An insulating auxiliary part covering the circumferential side of the battery body and simultaneously covering the other end face of the battery body opposite to the connecting structure.

[0024] Preferably, the injection molded part comprises an inner injection molded part provided at the gap between the output connecting piece and the battery body, and an outer injection molded part provided at the welding area of the input connecting piece, and the injection molded part is adapted to cover the circumferential edge of the upper surface of the connecting structure and the battery body, and only expose the output connecting piece to supply power externally.

[0025] Further preferably, the injection molded part is a low-pressure injection molded part.

[0026] Preferably, the insulating auxiliary part is a high-temperature insulating tape.

[0027] The beneficial effects of the utility model are as follows: the output connecting sheet of the connecting structure is connected with the elastic connecting sheet of the product, so that the battery is convenient to assemble, disassemble and replace; a temperature sensing switch is arranged between the input connecting sheet and the output connecting sheet of the battery connecting structure, and the battery is safer and more reliable in use, disassembly and replacement through the sensing switch; the connecting structure is an integrated structure, so that the compactness of the structure is improved, the reliability is high, and the manufacturing process is simple; and the injection molded part of low-pressure injection molding is arranged between the connecting structure and the battery body, the injection molded part can guarantee the structural strength of the connecting structure and the battery body, so that the overall structure of the battery product is more compact, and the space utilization is improved.

[0028] Other features and advantages of the utility model will be set forth in the subsequent description, and become apparent from the description, or be understood from the practice of the utility model. The purposes and other advantages of the utility model are realized and obtained in the structure specially pointed out in the description, claims and drawings.

[0029] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the following preferred embodiments are taken as examples, and the detailed description is as follows in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0030] The utility model is further described below in combination with the drawings and embodiments.

[0031] Figure 1 It is the explosion map of the connecting structure of the utility model;

[0032] Figure 2 It is the perspective view of the connecting structure combination of the utility model;

[0033] Figure 3 It is the explosion map of the replaceable battery structure of the utility model;

[0034] Figure 4 It is the perspective view of the replaceable battery structure of the utility model;

[0035] Figure 5 It is the perspective view of the injection molded part and insulating auxiliary part combination of the replaceable battery structure of the utility model.

[0036] REFERENCE SIGNS:

[0037] 1, connecting structure; 11, input connecting sheet; 111, welding area; 12, output connecting sheet; 13, temperature sensing switch;

[0038] 2. battery body;

[0039] 3. injection molded part; 31 inner injection molded piece; 32 outer injection molded piece;

[0040] 4. insulation auxiliary part; 41 high temperature insulation tape. DETAILED DESCRIPTION

[0041] The utility model will be described in further detail in connection with the drawings. These drawings are all simplified schematic diagrams, and only schematically show the basic structure of the utility model, and thus only show the components related to the utility model. In the description of the utility model, it should be understood that, unless otherwise specified, the meaning of "a plurality of" is two or more than two.

[0042] Referring to Figures 1 to 2 The replaceable battery structure of the embodiment of the utility model, comprising battery body 2 and connecting structure 1, the connecting structure 1 is arranged on battery body 2, and the connecting structure 1 can be elastically connected with the elastic connecting sheet of the corresponding product, so as to facilitate the assembly, disassembly and replacement of battery body 2. The connecting structure 1 includes input connecting sheet 11, output connecting sheet 12 and temperature sensing switch 13, wherein the input connecting sheet 11 is matched with the battery to realize electrical connection, one end of the temperature sensing switch 13 is connected with the input connecting sheet 11, and the other end is connected with the output connecting sheet 12, the temperature sensing switch 13 can protect the work of the battery, especially when the battery is in abnormal working state, for example, when the battery is in abnormal use state such as overcharge, short circuit, reverse charge, the temperature sensing switch 13 can hinder the flow of current between the input connecting sheet 11 and the output connecting sheet 12, so as to ensure the limit safety performance of the battery under abnormal use. When the battery is in normal working state, the temperature sensing switch 13 can conduct the input connecting sheet 11 and the output connecting sheet 12, so that the output connecting sheet 12 can stably output current to the product end after contacting the connecting end of the product. Therefore, by connecting the output connecting sheet 12 of the connecting structure 1 with the battery body 2, the assembly, disassembly and replacement of the battery are facilitated, and a temperature sensing switch 13 is arranged between the input connecting sheet 11 and the output connecting sheet 12 of the connecting structure 1, which can ensure that the battery is safer and more reliable during use, disassembly and replacement.

[0043] Specifically, the input connecting piece 11 and the output connecting piece 12 are arranged in a ring structure and formed in an integrated structure. During manufacturing, a semi-finished product is manufactured in advance by using a common stamping process, a patch process, a soldering process, a bonding process, etc., and then the components are stamped, the components are patched, and finally the formed input connecting piece 11 and the output connecting piece 12 are welded. Since the input connecting piece 11 directly contacts the battery, the size of the input connecting piece 11 needs to be adapted to the size of the end face of the battery, and the output connecting piece 12 only needs to be able to contact the connecting end of the product, so the outer diameter of the input connecting piece 11 can be set to be greater than the outer diameter of the output connecting piece 12. In addition, since the temperature sensing switch 13 is arranged between the input connecting piece 11 and the output connecting piece 12, the temperature sensing switch 13 is also arranged in a ring structure, and the outer diameter of the temperature sensing switch 13 is equal to the outer diameter of the output connecting piece 12, so as to ensure that the edge of the temperature sensing switch 13 does not protrude outward after being installed between the input connecting piece 11 and the input connecting piece 11, and since the connecting structure 1 is an integrated structure, the compactness of the structure is improved, and the reliability is high, and the manufacturing process is simple.

[0044] More specifically, when the input connecting piece 11 is assembled with one end face of the battery, the input connecting piece 11 is fixed by a welding jig. During fixing, laser welding is performed on the welding area 111 reserved on the input connecting piece 11, so as to realize the electrical connection between the input connecting piece 11 and the negative electrode of the battery. Since the protruding part of the battery needs to penetrate the input connecting piece 11, the temperature sensing switch 13 and the output connecting piece 12 when the input connecting piece 11, the temperature sensing switch 13 and the output connecting piece 12 are installed on the battery, a through hole is coaxially arranged in the middle of the input connecting piece 11, the temperature sensing switch 13 and the output connecting piece 12, and the diameters of the through holes arranged on the input connecting piece 11, the temperature sensing switch 13 and the output connecting piece 12 are the same, so as to control the gap between the input connecting piece 11, the temperature sensing switch 13 and the output connecting piece 12 after being installed on the battery to be within the same range.

[0045] Referring to Figure 3 The replaceable battery structure of the embodiment of the utility model further includes an injection molding part 3 and an insulation auxiliary part 4. The injection molding part 3 is arranged at the connection between the connecting structure 1 and the battery body 2. The insulation auxiliary part 4 covers part of the circumferential side of the battery body 2 and covers the other end face of the battery body 2 opposite to the connecting structure 1, so as to play the role of insulation and high-temperature resistance for the battery body 2. In this embodiment, the insulation auxiliary part 4 can adopt a high-temperature insulation adhesive paper 41.

[0046] Referring to Figures 4 to 5Specifically, the injection molding part 3 comprises an inner injection molding piece 31 arranged at the connecting gap between the output connecting piece 12 and the battery body 2 and an outer injection molding piece 32 arranged at the welding area 111 of the input connecting piece 11 and extending to the edge of the outer injection molding piece 32, so that the outer injection molding piece 32 and the inner injection molding piece 31 can cover the circumferential edge of the main input connecting piece 11, the output connecting piece 12 and the upper surface of the battery body 2. After the injection molding part 3 is completely covered, only the output connecting piece 12 is exposed for external power supply. In addition, the injection molding part 3 is formed by low-pressure injection molding. During the molding, the battery body with the connecting structure 1 welded is first positioned by a mold, and then the edge of the connecting structure 1 is low-pressure injection molded to wrap and form the connecting structure 1 and the battery body 2, so that a more reliable connection between the two can be formed. The injection molding part formed by low-pressure injection molding can provide at least three layers of protection (moisture-proof, dust-proof and oxidation-proof) after wrapping the connecting structure 1 and the battery body 2, thereby ensuring the safety of the battery body 2 during use and ensuring the service life thereof. Moreover, the injection molding part 3 formed by low-pressure injection molding between the connecting structure 1 and the battery body 2 can ensure the structural strength of the connecting structure 1 and the battery body 2, so that the overall structure of the final product is more compact, and the space utilization is improved.

[0047] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0048] The above-described ideal embodiments according to the present application are for inspiration, and through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content of the specification, and must be determined by the scope of the claims.

Claims

1. A replaceable battery structure characterized by, The application relates to a battery connecting structure, which comprises a connecting structure (1) and a battery body (2), wherein the connecting structure (1) is arranged on one end surface of the battery body (2), and the connecting structure (1) is connected with a connecting end of a corresponding product. The connecting structure (1) comprises: an input connecting sheet (11) electrically connected with the battery; a temperature sensing switch (13) connected with one end of the input connecting sheet (11), and when the battery is in a normal working state, the temperature sensing switch (13) is adapted to conduct normal current flowing through the input connecting sheet (11); and when the battery is in an abnormal working state, the temperature sensing switch (13) is adapted to hinder abnormal current flowing through the input connecting sheet (11); an output connecting sheet (12) connected with the other end of the temperature sensing switch (13) to receive current flowing through the temperature sensing switch (13), and the output connecting sheet (12) is connected with the connecting end of the corresponding product to output current to the connecting end.

2. The replaceable battery structure of claim 1, wherein, The input connecting sheet (11) and the output connecting sheet (12) are both annular structures, and the input connecting sheet (11), the output connecting sheet (12) and the temperature sensing switch (13) are integrally formed.

3. The replaceable battery structure of claim 1, wherein, The outer diameter of the input connecting sheet (11) is larger than that of the output connecting sheet (12).

4. The replaceable battery structure of claim 1, wherein, The temperature sensing switch (13) is annular, and the outer diameter of the temperature sensing switch (13) is equal to that of the output connecting sheet (12).

5. The replaceable battery structure of claim 1, wherein, A welding area (111) is arranged on the input connecting sheet (11), and the welding area (111) is adapted to abut and weld with the end surface of the battery.

6. The replaceable battery structure of claim 1, wherein, Holes are coaxially arranged in the middle of the input connecting sheet (11), the temperature sensing switch (13) and the output connecting sheet (12), and the diameters of the holes are the same.

7. The replaceable battery structure of any one of claims 1 to 6, wherein, The application further comprises: an injection molding part (3) arranged at the connection between the connecting structure (1) and the battery body (2); an insulation auxiliary part (4) covering the circumferential side of the battery body (2) and the other end surface of the battery body (2) opposite to the connecting structure (1).

8. The replaceable battery structure of claim 7, wherein, The injection molding part (3) comprises an inner injection molding piece (31) arranged at the gap between the output connecting sheet (12) and the battery body (2), and an outer injection molding piece (32) arranged at the welding area (111) of the input connecting sheet (11), and the injection molding part (3) is adapted to cover the circumferential edge of the upper surface of the connecting structure (1) and the battery body (2), and only expose the output connecting sheet (12) to supply power externally.

9. The replaceable battery structure of claim 8, wherein, The injection molding part (3) is a low-pressure injection molding piece.

10. The replaceable battery structure of claim 7, wherein, The insulation auxiliary part (4) is a high-temperature insulation adhesive paper (41).