Motor stator assembly press-fit tool

By designing a press-fit fixture for motor stator components, and utilizing the adjustment of moving and fixed clamping blocks, the angle adjustment of the inner support chuck, and the use of a rotary cylinder, the problem that traditional fixtures cannot adapt to the press-fitting of motor stators of different sizes is solved, achieving efficient and precise assembly of the stator and the housing.

CN223527943UActive Publication Date: 2025-11-07CHANGZHOU SENERKE MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202422911716.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-07
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Traditional motor stator press-fitting fixtures cannot accommodate motor stators of different sizes, resulting in the stator and housing not being effectively press-fitted, which affects the installation and performance of the motor.

Method used

A press-fit fixture for motor stator assemblies was designed, comprising a first clamping assembly and a second clamping assembly. By adjusting the moving clamp and the fixed clamp, adjusting the angle of the inner support chuck, and using a rotary cylinder, precise press-fitting of motor stators of different sizes can be achieved.

Benefits of technology

It enables coaxial adjustment and precise press-fitting of stators and housings of motors of different sizes, improving press-fitting quality and efficiency, and ensuring the assembly quality of motors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor stator assembly press-fit tool, which relates to the technical field of stator press-fit and comprises a first clamping assembly and a second clamping assembly. The first clamping assembly and the second clamping assembly are installed on the base in a matched mode, and the first clamping assembly comprises a C-shaped frame; the bottom of the C-shaped frame is matched with the guide rail; the guide rail is fixedly installed on the base, and a movable clamping block and a fixed clamping block are installed in the C-shaped frame in a matched mode. The top of the movable clamping block and a push rod of the first electric push cylinder are fixedly installed. The first electric push cylinder is fixed at the top of the C-shaped frame; during use, a shell is placed on the C-shaped frame, a first electric push cylinder at the top of the C-shaped frame drives a movable clamping block to move up and down along a guide rod, adjustment of the distance between the movable clamping block and a fixed clamping block is achieved, and therefore the installation requirements of different shells are met; and the C-shaped frame can move back and forth along the guide rail at the bottom.
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Description

TECHNICAL FIELD

[0001] The utility model discloses a stator press-fitting technical field, and specifically is motor stator assembly press-fitting tool. BACKGROUND

[0002] The stator assembly press-fitting tool is a special tool for press-fitting operation of a stator assembly. When the motor stator is assembled, a clamping tool is used to effectively assemble and form the motor housing, realizing the assembly and formation of the motor. The stator in the motor provides a magnetic field for the rotor, and therefore the quality of the stator installation directly affects the use quality of the motor.

[0003] The conventional motor stator is assembled by manual operation during press-fitting. This has low working efficiency, and during the press-fitting process, deviations may occur between the stator and the housing, which affects the installation quality of the stator and the use quality of the motor.

[0004] After searching, a stator press-fitting tool is disclosed in Chinese Patent Publication No. CN202321456714.4. The tool includes a support column for supporting the stator, a middle plate that is slidingly assembled and elastically supported, a limiting hole formed on the middle plate, the limiting hole being opposite to the support column, the support column being capable of passing through the limiting hole, the limiting hole being divided into a first hole and a second hole along the axial direction, the first hole having a smaller diameter than the second hole, the stator being inserted into the first hole and supported by the support column, and an opening end of the housing being capable of being inserted into the second hole and supported by the middle plate. A press head is assembled above the middle plate, and the press head is capable of pressing the housing downward to press the housing tightly against the outside of the stator.

[0005] In the above-mentioned patent, the press head is used to press the housing downward to realize the cooperation between the housing and the stator during the press-fitting of the stator. The device in the above-mentioned patent can only press-fit one size of motor stator. When the size of the motor stator changes, the housing and the stator may not be able to pass into the limiting hole, and therefore the stator and the housing cannot be effectively press-fitted and assembled. UTILITY MODEL CONTENTS

[0006] The utility model discloses a motor stator assembly press fit tool, in this structure, the shell is placed between the movable clamp block and fixed clamp block, so when press fitting, the movable clamp block and fixed clamp block spacing adjustment can be carried out according to the size of shell, satisfy the shell installation need of different size, through the inside support chuck to the stator, in the process of press fitting, through the rotation air cylinder realization to the stator angle's adjustment, through the second electric push cylinder realization to the stator axle center's adjustment, the coaxial adjustment of stator and shell is convenient, in the process of press fitting, first clamping assembly can realize that moves forward and backward, second clamping assembly can realize left and right movement adjustment, thereby effectively guarantee the press fit accuracy of stator and shell, guarantee the quality of press fit, to solve the problem of above -mentioned background art.

[0007] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme:

[0008] Motor stator assembly press fit tool, including first clamping assembly and second clamping assembly, first clamping assembly and second clamping assembly cooperation installation are in base, wherein, first clamping assembly includes C type frame, and the C type frame bottom cooperation installation is with guide rail, the guide rail fixed mounting is in base, the inside cooperation installation of C type frame has movable clamp block and fixed clamp block, wherein, movable clamp block top and first electric push cylinder's push rod fixed installation, first electric push cylinder is fixed in C type frame top,

[0009] Fixed clamp block fixed installation is in C type frame inside bottom plate, and the guide rod is arranged between fixed clamp block and movable clamp block,

[0010] As a further technical scheme of the utility model, the bottom of the C-shaped frame is installed with a mounting block and a first lead screw, both ends of the first lead screw are installed with seat bearings and the base, and one end of the first lead screw is fixedly installed with a first driving motor.

[0011] As a further technical scheme of the utility model, one side of the first clamping assembly is provided with a second clamping assembly, the second clamping assembly includes a sliding rail, a sliding plate is slidably installed on the sliding rail, the sliding plate is in an L shape, a second electric push cylinder is fixedly installed on the bottom plate of the sliding plate, the second electric push cylinder is a double-rod electric push cylinder, the double-rod electric push cylinder is fixedly installed with a carrier plate, and the carrier plate is slidably connected with a longitudinal sliding rail on one side of the sliding plate.

[0012] As a further technical scheme of the utility model, a rotary air cylinder is fixedly installed on the carrier plate, an inside support chuck is cooperatively installed on the rotating shaft of the rotary air cylinder, and the inside support chuck is cooperatively installed with the motor stator.

[0013] As a further technical scheme of the utility model, the mobile clamp block and the fixed clamp block are arranged in a semicircular shape; the motor shell is placed between the mobile clamp block and the fixed clamp block;

[0014] As a further technical scheme of the utility model, one side of the sliding plate is installed in cooperation with the second lead screw through the mounting block; the two ends of the second lead screw are installed in cooperation with the base through the bearing with seat; one end of the second lead screw is fixedly connected with the second driving motor;

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] In use, the shell is placed on top, the mobile clamp block is driven to move up and down along the guide rod through the first electric push cylinder at the top of the C-shaped frame, the spacing between the mobile clamp block and the fixed clamp block is adjusted, so that the installation needs of different shells are met, after the shell is fixed, the first lead screw is driven to rotate through the first driving motor, the C-shaped frame is moved back and forth along the guide rail at the bottom;

[0017] The utility model discloses a stator needing press-fitting is effectively supported and clamped by the inner support chuck, in the process of press-fitting, the inner support chuck is driven to adjust the angle through the rotary cylinder, so that the stator is kept consistent with the angle of the shell during press-fitting, in the process of press-fitting, the rotary cylinder on the carrier plate can also be driven to adjust up and down through the double-rod electric push cylinder of the second electric push cylinder, so that the stator in the inner support chuck is coaxially arranged with the shell between the mobile clamp block and the fixed clamp block, and the quality of press-fitting is guaranteed;

[0018] In the process of press-fitting, the second lead screw is driven to rotate through the second driving motor, the bottom of the sliding plate is adjusted left and right along the slide rail, so that the press-fitting efficiency of the stator and the shell is effectively guaranteed, and different sizes of stators and shells can be press-fitted and assembled. ACCURACY OF DRAWINGS

[0019] Figure 1 It is the three-dimensional structure schematic view of the utility model.

[0020] Figure 2 It is another view structure schematic view of the utility model Figure 1 .

[0021] Figure 3 It is the side view of the utility model Figure 1 .

[0022] Figure 4 It is the rear side structure schematic view of the utility model Figure 1 .

[0023] Figure 5 It is the rear side structure schematic view of the utility model Figure 4A local structure of the first embodiment of the present application is shown in the enlarged view of A.

[0024] In the figure: 1-first clamping assembly, 10-C-shaped frame, 11-first electric push cylinder, 12-moving clamp block, 13-fixed clamp block, 14-guide rod, 15-guide rail, 16-first lead screw, 17-first drive motor, 2-base, 3-second clamping assembly, 30-sliding plate, 31-inner support chuck, 32-rotary cylinder, 33-second electric push cylinder, 34-second lead screw, 35-second drive motor, 36-sliding rail. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] Please refer to Figures 1-5 In the embodiments of the present application, the motor stator assembly press-fitting tool comprises a first clamping assembly 1 and a second clamping assembly 3. The first clamping assembly 1 and the second clamping assembly 3 are cooperatively installed on a base 2. The first clamping assembly 1 comprises a C-shaped frame 10. The C-shaped frame 10 is cooperatively installed at the bottom of the guide rail 15. The guide rail 15 is fixedly installed on the base 2. The C-shaped frame 10 is cooperatively installed with a moving clamp block 12 and a fixed clamp block 13 inside. The moving clamp block 12 is fixedly installed at the top of the first electric push cylinder 11. The first electric push cylinder 11 is fixedly installed at the top of the C-shaped frame 10.

[0027] The fixed clamp block 13 is fixedly installed on the inner bottom plate of the C-shaped frame 10. The guide rod 14 is arranged between the fixed clamp block 13 and the moving clamp block 12.

[0028] The C-shaped frame 10 is cooperatively installed with the first lead screw 16 through the mounting block. The both ends of the first lead screw 16 are cooperatively installed with the base 2 through the seat bearing. One end of the first lead screw 16 is fixedly installed with the first drive motor 17.

[0029] By adopting the above technical solution, when in use, the shell is placed on the top, the moving clamp block 12 is driven by the first electric push cylinder 11 at the top of the C-shaped frame 10 to move up and down along the guide rod 14, the spacing between the moving clamp block 12 and the fixed clamp block 13 is adjusted, and the installation needs of different shells are met. After the shell is fixed, the first drive motor 17 drives the first lead screw 16 to rotate, and the C-shaped frame 10 moves forward and backward along the guide rail 15 at the bottom.

[0030] The first clamping assembly 1 is provided with a second clamping assembly 3 on one side; the second clamping assembly 3 comprises a sliding rail 36; a sliding plate 30 is slidably installed on the sliding rail 36; the sliding plate 30 is provided in an L shape, and a second electric push cylinder 33 is fixedly installed on the bottom plate of the sliding plate 30; the second electric push cylinder 33 is a double-rod electric push cylinder; wherein the double-rod electric push cylinder is fixedly installed with a carrier plate, and the carrier plate is slidably connected with a longitudinal sliding rail on one side of the sliding plate 30.

[0031] In the embodiment, a rotary air cylinder 32 is fixedly installed on the carrier plate; an inner support chuck 31 is cooperatively installed on the rotating shaft of the rotary air cylinder 32; the inner support chuck 31 is cooperatively installed with a motor stator;

[0032] By adopting the above technical scheme, the stator to be press-fitted is effectively clamped and fixed by the inner support chuck 31, in the process of press-fitting, the inner support chuck 31 is adjusted in angle by the rotary air cylinder 32, so that the stator is kept consistent with the angle of the shell during press-fitting, and the rotary air cylinder 32 on the carrier plate can be adjusted up and down by the double-rod electric push cylinder of the second electric push cylinder 33, so that the stator in the inner support chuck 31 is coaxially arranged with the shell between the movable clamp block 12 and the fixed clamp block 13, and the quality of press-fitting is ensured.

[0033] In the embodiment, the movable clamp block 12 and the fixed clamp block 13 are provided in a semicircular shape; a motor shell is arranged between the movable clamp block 12 and the fixed clamp block 13.

[0034] One side of the sliding plate 30 is cooperatively installed with a second lead screw 34 through a mounting block; both ends of the second lead screw 34 are cooperatively installed with the base 2 through a bearing with a seat; one end of the second lead screw 34 is fixedly connected with a second driving motor 35.

[0035] By adopting the above technical scheme, in the process of press-fitting, the bottom of the sliding plate 30 is adjusted left and right along the sliding rail 36 by rotating the second lead screw 34 driven by the second driving motor 35, so that the press-fitting efficiency of the stator and the shell is effectively ensured, and press-fitting assembly of different sizes of stators and shells is facilitated.

[0036] The working principle of the utility model is: in use, the shell is placed on the top, the movable clamp block 12 is moved up and down along the guide rod 14 by the first electric push cylinder 11 on the top of the C-shaped frame 10, the spacing between the movable clamp block 12 and the fixed clamp block 13 is adjusted, so that the installation of different shells is met, after the shell is fixed, the C-shaped frame 10 is moved forward and backward along the bottom guide rail 15 by rotating the first lead screw 16 driven by the first driving motor 17.

[0037] The stator to be pressed fits is effectively supported and fixed by the inner support chuck 31, and in the process of pressing fit, the inner support chuck 31 is driven by the rotary cylinder 32 to adjust the angle, so that the stator is kept consistent with the angle of the shell during pressing fit, and in the process of pressing fit, the rotary cylinder 32 on the carrier plate can be driven by the double-rod electric push cylinder of the second electric push cylinder 33 to adjust up and down, so that the stator in the inner support chuck 31 is coaxially arranged with the shell between the moving clamp block 12 and the fixed clamp block 13, and the quality of pressing fit is ensured.

[0038] In the process of pressing fit, the second lead screw 34 is driven by the second driving motor 35 to rotate to realize the left and right adjustment of the bottom of the sliding plate 30 along the sliding rail 36, so as to effectively ensure the pressing fit efficiency of the stator and the shell, and facilitate the pressing fit assembly of the stators and shells of different sizes.

[0039] For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0040] In addition, it should be understood that although the present application is described in the specification, each embodiment only contains one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments which can be understood by those skilled in the art.

Claims

1. A press fitting tool for a motor stator assembly, characterized by: It includes first clamping assembly (1) and second clamping assembly (3), first clamping assembly (1) and second clamping assembly (3) are installed on base (2) in coordination, wherein, first clamping assembly (1) includes C-shaped frame (10), the bottom of C-shaped frame (10) is installed in coordination with guide rail (15), guide rail (15) is fixedly installed on base (2), C-shaped frame (10) is installed with movable clamp block (12) and fixed clamp block (13) in coordination in the inside, wherein, the top of movable clamp block (12) is fixedly installed with the push rod of first electric push cylinder (11), first electric push cylinder (11) is fixed on the top of C-shaped frame (10); Fixed clamp block (13) is fixedly installed on the inside bottom plate of C-shaped frame (10), and guide rod (14) is arranged between fixed clamp block (13) and movable clamp block (12).

2. The motor stator assembly press fitting tool of claim 1, wherein: The bottom of C-shaped frame (10) is installed with first lead screw (16) in coordination through mounting block, both ends of first lead screw (16) are installed with seat bearing and base (2) in coordination, one end of first lead screw (16) is fixedly installed with first driving motor (17).

3. The motor stator assembly press fitting tool of claim 1, wherein: One side of first clamping assembly (1) is provided with second clamping assembly (3), second clamping assembly (3) includes slide rail (36), slide rail (36) is slidably installed with slide plate (30), slide plate (30) is arranged in L type, second electric push cylinder (33) is fixedly installed on the bottom plate of slide plate (30), second electric push cylinder (33) is double-rod electric push cylinder, wherein, double-rod electric push cylinder is fixedly installed with carrier plate, the carrier plate is slidably connected with the longitudinal slide rail on one side of slide plate (30).

4. The motor stator assembly press fit tooling of claim 3, wherein: Rotary air cylinder (32) is fixedly installed on the carrier plate, inner support chuck (31) is installed in coordination on the rotating shaft of rotary air cylinder (32), inner support chuck (31) is installed in coordination with motor stator.

5. The motor stator assembly press fit tooling of claim 4, wherein: Movable clamp block (12) and fixed clamp block (13) are arranged in semicircular shape, motor housing is placed between movable clamp block (12) and fixed clamp block (13).

6. The motor stator assembly press fit tooling of claim 4, wherein: One side of slide plate (30) is installed with second lead screw (34) in coordination through mounting block, both ends of second lead screw (34) are installed with seat bearing and base (2) in coordination, one end of second lead screw (34) is fixedly connected with second driving motor (35).

Citation Information

Patent Citations

  • Stator pressing tool

    CN220190638U