Food separator
By designing a flipping mechanism and a motor-driven rotating structure inside the chamber, combined with centrifugal force and a movable trough, the food separator achieves efficient oil-water separation and rapid food removal, solving the problems of low efficiency and contamination in existing technologies, and improving separation effect and convenience.
Patent Information
- Application Number
- CN202422842503.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing food separators are inefficient and prone to contaminating food during the separation process, resulting in poor separation effects and affecting food processing.
A food separator was designed, comprising a box, crossbeam, hopper, tilting mechanism, rotating hopper, wire frame, and blocking mechanism. It achieves oil-water separation by using the tilting mechanism and motor-driven rotating structure, and removes excess oil stains through centrifugal action. Combined with the rotatable hopper and movable trough structure, it enables rapid removal and cleaning of food.
It improves food separation efficiency, avoids food contamination, enhances separation effect, simplifies the cleaning process of the separator, and improves ease of use.
Smart Images

Figure CN223529313U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a food separator and belongs to the field of food processing technology. Background Technology
[0002] Food refers to processed and prepared food intended for sale. It encompasses various sources of nutrition needed in people's daily lives, including staple foods, side dishes, and snacks. Food is diverse, including milk and dairy products, fats and oils, frozen drinks, fruits, vegetables, grain products, baked goods, meat and meat products, aquatic products and their derivatives, eggs and egg products, etc. Food usually undergoes certain processing procedures to improve its taste, nutritional value, or extend its shelf life.
[0003] Food separators are devices or tools used to separate different components in food. They mainly include various methods such as solid-liquid separation, oil-water separation, filtration separation, and sedimentation separation. When food contains excess oil or water and separation is required, the separated food is not easy to remove effectively, which reduces the efficiency of the food separation operation and makes the separation effect not obvious. During the separation process, the food is also easily contaminated, which affects its quality and reduces the processing effect of the food. Utility Model Content
[0004] This invention provides a food separator to solve the technical problem of low food separation efficiency.
[0005] This utility model solves the above-mentioned technical problems through the following technical solutions:
[0006] This utility model provides a food separator, including:
[0007] The box body has a crossbeam fixedly installed on its side wall. The crossbeam is fixedly connected to the cross plate through a bracket. The box body located below the crossbeam is rotatably connected to a hopper. A tilting mechanism is fixedly installed on the top of the cross plate and is connected to the hopper in a transmission.
[0008] The rotating bucket is rotatably connected to the top of the box body. The bottom of the rotating bucket is fixedly connected to the toothed ring and the mesh frame respectively. The bottom of the mesh frame is provided with a blocking mechanism. The blocking mechanism is installed at the bottom of the hopper and is in close contact with the bottom surface of the mesh frame. The bottom of the box body located on one side of the blocking mechanism is provided with a discharge mechanism.
[0009] In this technical solution, the side wall of the box is provided with two symmetrically distributed crossbeams, both of which extend to the rear side of the box. One of the crossbeams is connected to the cross plate through a bracket, and a rotatable hopper is provided between the brackets.
[0010] In this technical solution, the flipping mechanism includes a first motor and a rotating shaft. The first motor is fixedly connected to the top surface of the horizontal plate, and the rotating shaft is fixedly connected to the top of the hopper. Both ends of the rotating shaft are evenly rotated inside the horizontal beam. The output end of the first motor and one end of the rotating shaft are both fixedly connected to pulleys, and the pulleys are connected by belt drive.
[0011] In this technical solution, the hopper is fitted to the bottom edge of the box, and the side of the hopper near the discharge mechanism is provided with an opening that matches the box. After the hopper rotates, the food residue inside the hopper is discharged from the opening.
[0012] In this technical solution, the rotating bucket has a round hole in the middle for food dispensing, one side of the rotating bucket has a U-shaped cross-section and wraps around the top and bottom sides of the box, and several balls are embedded at both the top and bottom ends of the rotating bucket, and the balls are in contact with the surface of the box.
[0013] In this technical solution, the mesh frame is a ring structure, and a toothed ring is provided on the top of the mesh frame. A second motor is fixedly installed on the top of the box located on one side of the toothed ring. The output end of the second motor is fixedly connected to the gear, and the gear meshes with the toothed ring.
[0014] In this technical solution, the inner wall of the box is fixedly connected to the limiting ring by a bracket, and the limiting ring is sleeved to the bottom of the wire mesh frame.
[0015] In this technical solution, the blocking mechanism includes a fixed shaft and a tray. The fixed shaft is fixedly connected to the middle of the bottom end of the hopper, and the tray is rotatably connected to the top of the fixed shaft. The tray has a circular structure and is fitted and connected to the bottom of the wire mesh frame.
[0016] In this technical solution, the material discharge mechanism includes a fixed trough plate and a movable trough plate. The fixed trough plate is fixedly installed to the bottom side wall of the box. The fixed trough plate is located at the opening of the hopper, and the movable trough plate is movably sleeved inside the fixed trough plate. Side blocks are fixedly connected to the outer walls of the box on both sides of the fixed trough plate. The side blocks are threaded with knobs, and the knobs are distributed correspondingly on both sides of the movable trough plate.
[0017] In this technical solution, both the fixed slot plate and the movable slot plate have U-shaped cross-sections. The top of the movable slot plate is fitted and connected to the inner wall of the box. Both the fixed slot plate and the movable slot plate are inclinedly distributed below the tray.
[0018] Based on common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain various preferred embodiments of this utility model.
[0019] The positive and progressive effects of this utility model are as follows:
[0020] The aforementioned food separator separates food inside the housing, preventing food contamination. It utilizes a mesh frame and tray to remove oil and water from the food, keeping it within the mesh frame. The rotation of the mesh frame enables rapid separation, removing excess oil through centrifugal force, thus improving separation efficiency. A rotating hopper drives the tray to rotate, discharging food from the mesh frame. The movement of a movable trough allows for quick food removal. A retractable movable trough allows the hopper to continue rotating, draining the separated oil and water and facilitating cleaning of the housing. This enhances the separator's performance and ease of use. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.
[0022] Figure 2 This is a three-dimensional structural diagram of the rotating shaft of this utility model.
[0023] Figure 3 This is a schematic diagram of the internal three-dimensional structure of this utility model.
[0024] Explanation of reference numerals in the attached figures
[0025] 1. Box body; 2. Crossbeam; 3. Support frame; 4. Horizontal plate; 5. Rotating shaft; 6. First motor; 7. Pulley; 8. Belt; 9. Hopper; 10. Rotating bucket; 11. Gear ring; 12. Ball bearing; 13. Mesh frame; 14. Second motor; 15. Gear; 16. Limit ring; 17. Fixed groove plate; 18. Movable groove plate; 19. Side block; 20. Knob; 21. Fixed shaft; 22. Pallet. Detailed Implementation
[0026] The present invention will be further illustrated by way of embodiments below, but the present invention is not limited to the scope of the embodiments described herein.
[0027] like Figure 1-3 As shown, the food separator includes:
[0028] Box 1, a crossbeam 2 is fixedly installed on the side wall of the box 1, the crossbeam 2 is fixedly connected to the cross plate 4 through the bracket 3, the box 1 located below the crossbeam 2 is rotatably connected to the hopper 9, and a flipping mechanism is fixedly installed on the top of the cross plate 4, and the flipping mechanism is connected to the hopper 9 in a transmission.
[0029] The rotating bucket 10 is rotatably connected to the top of the box 1. The bottom of the rotating bucket 10 is fixedly connected to the toothed ring 11 and the wire mesh frame 13 respectively. The bottom of the wire mesh frame 13 is provided with a blocking mechanism. The blocking mechanism is installed at the bottom of the hopper 9 and is in close contact with the bottom surface of the wire mesh frame 13. The bottom of the box 1 located on one side of the blocking mechanism is provided with a discharge mechanism.
[0030] The side wall of the box 1 is provided with two symmetrically distributed crossbeams 2, both of which extend to the rear side of the box 1. One of the crossbeams 2 is connected to the cross plate 4 via a bracket 3, and a rotatable hopper 9 is provided between the brackets 3. The flipping mechanism includes a first motor 6 and a rotating shaft 5. The first motor 6 is fixedly connected to the top surface of the cross plate 4, and the rotating shaft 5 is fixedly connected to the top of the hopper 9. Both ends of the rotating shaft 5 are evenly rotatably connected inside the crossbeam 2. The output end of the first motor 6 and one end of the rotating shaft 5 are both fixedly connected to pulleys 7, and the pulleys 7 are connected by a belt 8 for transmission. The hopper 9 is fitted to the bottom edge of the box 1. The side of the hopper 9 near the discharge mechanism is provided with an opening that matches the box 1. After the hopper 9 rotates, the food residue inside the hopper 9 is discharged from the opening.
[0031] In this technical solution, the crossbeam 2 is used for the installation of the bracket 3 to achieve stable support for the box 1. The crossbeam 2 is also used to install the rotating shaft 5 and the horizontal plate 4. The first motor 6 on the horizontal plate 4 works, and the pulley 7 and belt 8 drive it to rotate the rotating shaft 5 and the hopper 9, so that the hopper 9 fits against the bottom of the box 1 to achieve sealing. Food is separated inside the box 1, and oil and water are collected while avoiding food contamination.
[0032] The rotating bucket 10 has a circular hole in the middle for food dispensing. One side of the rotating bucket 10 has a U-shaped cross-section and wraps around the top and bottom surfaces of the box body 1. Several balls 12 are embedded at both the top and bottom ends of the rotating bucket 10, and the balls 12 are in contact with the surface of the box body 1. The mesh frame 13 has an annular structure. The top of the mesh frame 13 has a toothed ring 11. A second motor 14 is fixedly installed on the top of the box body 1 on one side of the toothed ring 11. The output end of the second motor 14 is fixedly connected to a gear 15, and the gear 15 meshes with the toothed ring 11. The inner wall of the box body 1 is fixedly connected to a limiting ring 16 through a bracket 3. The limiting ring 16 is sleeved to the bottom of the mesh frame 13.
[0033] In this technical solution, when separating food, the hopper 9 is closed, and the food is fed in through the rotating hopper 10. At this time, the food falls into the wire mesh frame 13 and is supported by the tray 22. Then, the second motor 14 is started to drive the gear 15 to rotate. Through the cooperation with the gear ring 11, the wire mesh frame 13 and the rotating hopper 10 rotate inside the box 1. The rotation efficiency of the wire mesh frame 13 is improved by setting the ball bearings 12, and the rotation stability of the wire mesh frame 13 is improved by using the limit ring 16. The friction generated by the squeezing of the wire mesh frame 13 and the tray 22 causes the wire mesh frame 13 to drive the tray 22 to rotate synchronously, so that the tray 22 rotates on the fixed shaft 21. The centrifugal force generated causes the oil and water in the food to overflow and flow into the hopper 9 for collection and storage.
[0034] The blocking mechanism includes a fixed shaft 21 and a tray 22. The fixed shaft 21 is fixedly connected to the middle of the bottom end of the hopper 9. The tray 22 is rotatably connected to the top of the fixed shaft 21. The tray 22 has a circular structure and is fitted to the bottom of the wire mesh frame 13. The discharging mechanism includes a fixed trough plate 17 and a movable trough plate 18. The fixed trough plate 17 is fixedly installed to the bottom side wall of the box 1. The fixed trough plate 17 is located at the opening of the hopper 9. The movable trough plate 18 is movably sleeved inside the fixed trough plate 17. Side blocks 19 are fixedly connected to the outer walls of the box 1 on both sides of the fixed trough plate 17. The side blocks 19 are threaded with knobs 20, and the knobs 20 are distributed on both sides of the movable trough plate 18. The fixed trough plate 17 and the movable trough plate 18 both have a U-shaped cross-section. The top of the movable trough plate 18 is fitted to the inner wall of the box 1. The fixed trough plate 17 and the movable trough plate 18 are both inclined and distributed below the tray 22.
[0035] In this technical solution, during oil-water separation, the movable tank plate 18 is located at... Figure 3 The feeding position is sealed as shown to prevent food contamination and oil / water splashing. When removing the food after separation, unscrew knob 20 and push the movable trough plate 18 into the box 1. At this time, the movable trough plate 18 moves to below the tray 22. Open the hopper 9. When the hopper 9 rotates around the rotating shaft 5, it causes the tray 22 to tilt synchronously, and a gap is formed between the bottom of the tray 22 and the wire mesh frame 13 for the food to fall through. Since the movable trough plate 18 is located directly below the gap, the food falls through the movable trough plate 18. When the fixed tray 17 is lowered and removed, the bottom of the tray 22 contacts the top of the movable tray 18 at the maximum tilt angle. At this time, the hopper 9 is tilted at a certain angle so that the separated oil and water are still inside the hopper 9. After all the food is removed, the movable tray 18 is moved to the outside, and the knob 20 on the side block 19 is tightened to fix it. The hopper 9 is then tilted again. A container is placed at the bottom of the box 1 to collect the separated oil and water. When the hopper 9 is fully opened, it is also convenient to clean the hopper 9 and the inside of the box 1, which is convenient for subsequent use.
[0036] This utility model is not limited to the above-described embodiments. Any changes in its shape or structure fall within the protection scope of this utility model. The protection scope of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model, but all such changes and modifications fall within the protection scope of this utility model.
Claims
1. A food separator, characterized in that, include: Box (1), a crossbeam (2) is fixedly installed on the side wall of the box (1), the crossbeam (2) is fixedly connected to the cross plate (4) through the bracket (3), the box (1) located below the crossbeam (2) is rotatably connected to the hopper (9), the top of the cross plate (4) is fixedly installed with a flipping mechanism, and the flipping mechanism is connected to the hopper (9) in a transmission. A rotating bucket (10) is rotatably connected to the top of the box (1). The bottom of the rotating bucket (10) is fixedly connected to the toothed ring (11) and the wire mesh frame (13). The bottom of the wire mesh frame (13) is provided with a blocking mechanism. The blocking mechanism is installed at the bottom of the hopper (9) and is in close contact with the bottom surface of the wire mesh frame (13). The bottom of the box (1) located on one side of the blocking mechanism is provided with a discharge mechanism.
2. The food separator as described in claim 1, characterized in that: The side wall of the box (1) is provided with two symmetrically distributed crossbeams (2), both of which extend to the rear side of the box (1). One of the crossbeams (2) is connected to the cross plate (4) through a bracket (3), and a rotatable hopper (9) is provided between the brackets (3).
3. The food separator as described in claim 1, characterized in that: The flipping mechanism includes a first motor (6) and a rotating shaft (5). The first motor (6) is fixedly connected to the top surface of the horizontal plate (4), and the rotating shaft (5) is fixedly connected to the top of the hopper (9). Both ends of the rotating shaft (5) are evenly connected to the inside of the horizontal beam (2). The output end of the first motor (6) and one end of the rotating shaft (5) are both fixedly connected to the pulleys (7), and the pulleys (7) are connected by a belt (8).
4. The food separator as described in claim 1, characterized in that: The hopper (9) is fitted to the bottom edge of the box (1). The hopper (9) has an opening on the side near the discharge mechanism that is compatible with the box (1). After the hopper (9) rotates, the food residue inside the hopper (9) is discharged from the opening.
5. The food separator as described in claim 1, characterized in that: The rotating bucket (10) has a round hole in the middle for food feeding. One side of the rotating bucket (10) has a U-shaped cross-section and wraps around the top and bottom sides of the box body (1). Several balls (12) are embedded at both the top and bottom ends of the rotating bucket (10), and the balls (12) are in contact with the surface of the box body (1).
6. The food separator as described in claim 1, characterized in that: The mesh frame (13) is a ring structure. A toothed ring (11) is provided on the top of the mesh frame (13). A second motor (14) is fixedly installed on the top of the box (1) located on one side of the toothed ring (11). The output end of the second motor (14) is fixedly connected to the gear (15), and the gear (15) meshes with the toothed ring (11).
7. The food separator as described in claim 6, characterized in that: The inner wall of the box (1) is fixedly connected to the limiting ring (16) by the bracket (3), and the limiting ring (16) is sleeved to the bottom of the wire mesh frame (13).
8. The food separator as described in claim 1, characterized in that: The blocking mechanism includes a fixed shaft (21) and a tray (22). The fixed shaft (21) is fixedly connected to the middle of the bottom end of the hopper (9). The tray (22) is rotatably connected to the top of the fixed shaft (21), and the tray (22) is a circular structure and is attached to the bottom of the wire mesh frame (13).
9. The food separator as described in claim 1, characterized in that: The material discharge mechanism includes a fixed trough plate (17) and a movable trough plate (18). The fixed trough plate (17) is fixedly installed on the bottom side wall of the box (1). The fixed trough plate (17) is located at the opening of the hopper (9), and the movable trough plate (18) is movably sleeved inside the fixed trough plate (17). Side blocks (19) are fixedly connected to the outer walls of the box (1) on both sides of the fixed trough plate (17). The side blocks (19) are threaded with knobs (20), and the knobs (20) are distributed on both sides of the movable trough plate (18).
10. The food separator as described in claim 9, characterized in that: Both the fixed slot plate (17) and the movable slot plate (18) have U-shaped cross sections. The top of the movable slot plate (18) is attached to the inner wall of the box (1). Both the fixed slot plate (17) and the movable slot plate (18) are inclinedly distributed below the tray (22).