Liquid spraying device for ship tail gas scrubbing machine

By incorporating a liquid seal structure and through-holes in the air scrubber, the problem of poor liquid coverage in the top area outside the packing was solved, improving absorption efficiency, simplifying operation and maintenance, and enhancing the sealing effect.

CN223530210UActive Publication Date: 2025-11-11QINGDAO HEADWAY TECH
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Patent Information

Application Number
CN202423136342.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-11
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In existing technologies, the top area on the outer side of the packing material in ship exhaust gas scrubbers cannot be well covered by liquid, which affects the scrubbing effect.

Method used

A liquid seal structure is set between the top of the rotor and the body of the air scrubber, including a first cylinder and a second cylinder. By opening a through hole on the top of the cover plate, some liquid enters the top area of ​​the packing and is thrown off by the high-speed rotation of the packing, so as to achieve effective utilization of the sealed liquid.

Benefits of technology

It improves the absorption efficiency of the packing, ensures sealing performance, and simplifies the structure and operation and maintenance of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a liquid spraying device for a ship tail gas scrubbing machine, and belongs to the technical field of ship tail gas treatment. A liquid spraying device for a ship tail gas scrubbing machine comprises a scrubbing machine body and further comprises a rotor rotationally arranged in the scrubbing machine body, filler is arranged in the rotor, and a second spraying hole is formed in the side wall of the end, extending into the filler, of a liquid inlet pipe; the liquid seal structure is arranged between the top of the rotor and the inner top of the gas washer body, a through hole is formed in the top of the rotor, the two ends of the through hole communicate with the filler and the liquid seal structure correspondingly, and a first spray hole communicating with the liquid seal structure is formed in the side wall of the liquid inlet pipe; the through hole is formed in the top of the cover plate, a small part of liquid used for sealing can enter the top area of the filler through the through hole, the liquid is thrown through high-speed rotation of the filler, the sealing liquid at the liquid sealing position is effectively utilized on the premise that the sealing requirement is met, and the absorption efficiency of the filler is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of ship exhaust gas treatment technology, and in particular to a liquid spraying device for use in ship exhaust gas scrubbing machines. Background Technology

[0002] The basic principle of hypergravity engineering technology is to utilize the unique flow behavior of multiphase flow systems under hypergravity conditions. The main way to obtain hypergravity is to generate a centrifugal force field by rotating the entire equipment or its components. The multiphase flow systems involved mainly include gas-solid systems and gas-liquid systems. The gas phase is introduced tangentially into the outer cavity of the rotor through the gas inlet pipe. Under the action of gas pressure, it enters the metal wire mesh packing from the outer edge of the rotor. The liquid is introduced into the inner cavity of the rotor through the liquid inlet pipe and sprayed onto the inner edge of the rotor through the nozzle. The liquid entering the rotor is affected by the packing inside the rotor, and its circumferential velocity increases. The resulting centrifugal force pushes it towards the outer edge of the rotor. During this process, the liquid is dispersed and broken by the packing, forming a large and constantly renewed surface area. The tortuous flow channel intensifies the renewal of the liquid surface. In this way, excellent mass transfer and reaction conditions are formed inside the rotor. The liquid is thrown by the rotor to the outer shell, collects, and leaves through the liquid outlet pipe.

[0003] When the air scrubber is working, the rotor can reach a speed of hundreds or even thousands of revolutions per minute under the drive of the rotating shaft. Due to the effect of gravity, the top part of the outer side of the packing cannot be well covered, resulting in a waste of efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the top area on the outer side of the packing cannot be well covered by liquid in the existing technology, which affects the washing effect, and proposes a liquid spraying device for ship exhaust gas washing machines.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A liquid spraying device for a ship exhaust gas scrubber includes a scrubber body and further includes: a rotor rotatably disposed within the scrubber body, wherein packing is disposed within the rotor, and a liquid inlet pipe is fixedly disposed within the scrubber body, wherein a second spray hole is formed on the side wall of one end of the liquid inlet pipe extending into the packing; and a liquid seal structure disposed between the top of the rotor and the top of the scrubber body, wherein a through hole is formed on the top of the rotor, and both ends of the through hole are respectively connected to the packing and the liquid seal structure, and a first spray hole connected to the liquid seal structure is formed on the side wall of the liquid inlet pipe.

[0007] In order to achieve a sealing effect and delay the outflow of sealing liquid, preferably, the liquid seal structure includes a first cylinder fixedly connected to the top of the rotor, a second cylinder fixedly disposed on the top of the air scrubber body, a first annular plate fixedly disposed on the top of the first cylinder extending toward the liquid inlet pipe, and a second annular plate fixedly disposed at one end of the second cylinder extending into the first cylinder, the second annular plate being located between the first annular plate and the top end face of the rotor.

[0008] To facilitate the entry of waste gas and the discharge of treated gas, preferably, an air inlet pipe is fixedly installed on the side wall of the air scrubber body, and an air outlet pipe is fixedly installed on the top of the air scrubber body, with the air inlet end of the air outlet pipe connected to the packing material.

[0009] To facilitate the discharge of liquid from the body of the air scrubber, preferably, a liquid outlet pipe is fixedly installed at the bottom of the air scrubber body, and a valve is fixedly installed on the liquid outlet pipe.

[0010] To facilitate the installation of the packing, preferably, the rotor includes a base plate and a cover plate, the base plate and the cover plate are fixedly connected by a support rod, and the packing is fixedly disposed between the base plate and the cover plate. The through holes are opened on the cover plate, and multiple sets of through holes are evenly opened.

[0011] Furthermore, a sleeve is provided between the base plate and the cover plate, and a mesh is provided on the side wall of the sleeve. The inner wall of the filler abuts against the outer wall of the sleeve, and the second spray hole is located inside the sleeve.

[0012] Preferably, a first sealing gasket is provided at the bottom of the first cylinder and the top of the rotor, and a second sealing gasket is provided at the top of the second cylinder and the top of the inner body of the air scrubber. The first cylinder is detachably connected to the top of the rotor by a first bolt, and the second cylinder is detachably connected to the top of the inner body of the air scrubber by a second bolt.

[0013] Compared with the prior art, this utility model provides a liquid spraying device for ship exhaust gas scrubbing machines, which has the following beneficial effects:

[0014] 1. The liquid spraying device used on the exhaust gas scrubber of ships has a through hole on the top of the cover plate. A small part of the liquid used for sealing can enter the top area of ​​the packing through the through hole and be thrown by the high-speed rotation of the packing. Under the premise of meeting the sealing requirements, the liquid is effectively utilized at the liquid seal and the absorption efficiency of the packing is greatly improved.

[0015] 2. The liquid spraying device used in ship exhaust gas scrubbing machines, by assembling the rotor into a base plate and a cover plate, facilitates the fixing of the packing material. It also features a simple structure, safety and reliability, and ease of operation and maintenance, which is conducive to its widespread use.

[0016] The parts of this device not mentioned are the same as or can be implemented using existing technology. This utility model has a through hole on the top of the cover plate, through which a small part of the liquid used for sealing can enter the top area of ​​the packing through the through hole. The high-speed rotation of the packing will cause the liquid to be thrown off, thus achieving effective utilization of the sealing liquid at the liquid seal while meeting the sealing requirements, and greatly improving the absorption efficiency of the packing. Attached Figure Description

[0017] Figure 1 This utility model provides a schematic diagram of the structure of a liquid spraying device for use in a ship exhaust gas scrubbing machine. Figure 1 ;

[0018] Figure 2 This utility model provides a schematic diagram of the structure of a liquid spraying device for use in a ship exhaust gas scrubbing machine. Figure 2 ;

[0019] Figure 3 This is a partial sectional view of a liquid spraying device for a ship exhaust gas scrubber proposed in this utility model;

[0020] Figure 4 This utility model proposes a liquid spraying device for use in a ship exhaust gas scrubbing machine. Figure 3 Enlarged view of section A.

[0021] In the diagram: 1. Through hole; 2. Cover plate; 3. Packing material; 4. First spray hole; 5. First cylinder; 501. Second cylinder; 6. Air inlet pipe; 7. Air outlet pipe; 8. Liquid inlet pipe; 801. Second spray hole; 9. Liquid outlet pipe; 10. Air scrubber body. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Example:

[0025] Reference Figures 1-4A liquid spraying device for a ship exhaust gas scrubber includes a scrubber body 10, and further includes: a rotor rotatably disposed within the scrubber body 10, packing 3 disposed within the rotor, and a liquid inlet pipe 8 fixedly disposed within the scrubber body 10. A second spray hole 801 is formed on the side wall of one end of the liquid inlet pipe 8 extending into the packing 3; a liquid seal structure is disposed between the top of the rotor and the top of the scrubber body 10, which can achieve a seal between the top of the rotor and the top of the scrubber body 10, reducing the entry of gas or particulate matter from above the rotor into the exhaust pipe 7, thus preventing normal operation; a through hole 1 is formed on the top of the rotor, with both ends of the through hole 1 connected to the packing 3 and the liquid seal structure respectively; and a first spray hole 4 is formed on the side wall of the liquid inlet pipe 8, which is connected to the liquid seal structure. The main function of the first spray hole 4 is... It supplies liquid to the liquid seal structure, providing a reaction liquid as the liquid seal liquid. During use, the liquid is sprayed into the liquid seal structure through the first nozzle 4. When gas or solid particles flow through the sealing area of ​​the liquid seal structure, the density and viscosity of the liquid inside the liquid seal structure will form a sealing layer. This liquid sealing layer can prevent gas leakage and also absorb and block the movement of solid particles, playing an effective role in isolation and sealing. During this process, a small portion of the liquid used for sealing can enter the top area of ​​the packing 3 through the through hole 1, and be thrown off by the high-speed rotation of the packing 3. Under the premise of meeting the sealing requirements, the sealing liquid at the liquid seal is effectively utilized. The structure is simple, safe and reliable, easy to operate and maintain, and greatly improves the absorption efficiency of the packing 3, which has good market application prospects.

[0026] Reference Figure 3 and Figure 4Here, the liquid seal structure includes a first cylinder 5 fixedly connected to the top of the rotor, and a second cylinder 501 fixedly installed on the top of the air scrubber body 10. The diameter of the second cylinder 501 is smaller than that of the first cylinder 5, and it extends into the first cylinder 5. A first annular plate extending into the liquid inlet pipe 8 is fixedly installed on the top of the first cylinder 5. A gap is left between the inner wall of the first annular plate and the outer wall of the second cylinder 501. A second annular plate is fixedly installed at one end of the second cylinder 501 extending into the first cylinder 5. Similarly, a gap is left between the outer wall of the second annular plate and the inner wall of the first cylinder 5. The second annular plate is located between the first annular plate and the top end face of the rotor, and gaps are left on both the upper and lower end faces. The liquid sealant is introduced to improve the sealing effect. A first sealing gasket is installed at the bottom of the first cylinder 5 and the top of the rotor. Similarly, a second sealing gasket is installed at the top of the second cylinder 501 and the top of the inner part of the air scrubber body 10. The first cylinder 5 is detachably connected to the top of the rotor via a first bolt, and the second cylinder 501 is detachably connected to the top of the inner part of the air scrubber body 10 via a second bolt. During use, the first nozzle 4 sprays the reaction liquid between the top of the second annular plate and the top of the cover plate 2. When the rotor rotates at high speed, the reaction liquid can flow out along the channel between the second annular plate and the first annular plate. At this time, the density and viscosity of the liquid will form a sealing layer, effectively isolating and sealing the liquid. When the first nozzle 4 sprays the reaction liquid between the top of the second annular plate and the top of the cover plate 2, a small portion can enter the top area of ​​the packing 3 through the through hole 1. The high-speed rotation of the packing 3 causes the liquid to be thrown out, achieving effective utilization of the sealing liquid at the liquid seal while meeting the sealing requirements.

[0027] Reference Figures 1-3 An air inlet pipe 6 is fixedly installed on the side wall of the air scrubber body 10, and an air outlet pipe 7 is fixedly installed on the top of the air scrubber body 10. The air inlet end of the air outlet pipe 7 is connected to the packing 3. In use, the exhaust gas enters the air scrubber body 10 through the air inlet pipe 6, and after being absorbed by the packing 3, it can be discharged from the air outlet pipe 7.

[0028] Reference Figures 1-3 A liquid outlet pipe 9 is fixedly installed at the bottom of the gas scrubber body 10, and a valve is fixedly installed on the liquid outlet pipe 9. During use, the reaction liquid accumulated inside the gas scrubber body 10 can be conveniently discharged by fixing the liquid outlet pipe 9 on the gas scrubber body 10.

[0029] Reference Figure 3Here, the rotor includes a base plate and a cover plate 2. The base plate is rotatably located at the bottom of the air scrubber body 10, and a motor for driving the base plate to rotate is fixedly installed on the air scrubber body 10. The base plate and the cover plate 2 are fixedly connected by a support rod. That is, the bottom of the support rod is fixed to the base plate with bolts, and the top of the support rod is also fixed to the cover plate 2 with bolts. At this time, the packing 3 can be clamped between the base plate and the cover plate 2, and the outer wall of the packing 3 abuts against the support rod, and the inside is set to abut against the sleeve with mesh, so as to fix the packing 3. The structure is simple, safe and reliable, easy to operate and maintain. The packing 3 is fixedly set between the base plate and the cover plate 2, and through holes 1 are opened on the cover plate 2. Multiple sets of through holes 1 are evenly opened, ranging from two to twenty sets. Here, we prefer sixteen sets, which are evenly distributed in a circle. In use, by the rotor consisting of a base plate and a cover plate 2, it is convenient to fix the packing 3. It has a simple structure, is safe and reliable, easy to operate and maintain, and is conducive to widespread use.

[0030] Reference Figure 3 A sleeve is provided between the base plate and the cover plate 2. The top of the sleeve abuts against the bottom of the cover plate 2, and the bottom of the sleeve abuts against the top of the base plate. Limiting rings are fixedly provided at the top of the base plate and the bottom of the cover plate 2. The two ends of the sleeve are respectively fitted onto the limiting rings. Mesh holes are provided on the side wall of the sleeve, and the inner wall of the packing 3 abuts against the outer wall of the sleeve, so that the second spray hole 801 is located inside the sleeve. In use, by providing a sleeve with mesh holes between the base plate and the cover plate 2, not only can the inner wall of the packing 3 be limited, but the liquid sprayed from the second spray hole 801 can also easily enter the packing 3.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A liquid spraying device for a ship exhaust gas scrubber, comprising a scrubber body (10), characterized in that, Also includes: Rotor is installed inside the body (10) of the air scrubber. The rotor is filled with packing (3). An inlet pipe (8) is fixedly installed inside the body (10). A second spray hole (801) is opened on one end side wall of the inlet pipe (8) extending into the packing (3). A liquid seal structure is provided between the top of the rotor and the top of the air scrubber body (10). A through hole (1) is provided on the top of the rotor. The two ends of the through hole (1) are connected to the packing (3) and the liquid seal structure, respectively. A first spray hole (4) connected to the liquid seal structure is provided on the side wall of the liquid inlet pipe (8).

2. The liquid spraying device for a ship exhaust gas scrubber according to claim 1, characterized in that, The liquid seal structure includes a first cylinder (5) fixedly connected to the top of the rotor, a second cylinder (501) fixedly disposed on the top of the air scrubber body (10), a first annular plate extending into the liquid inlet pipe (8) fixedly disposed on the top of the first cylinder (5), and a second annular plate fixedly disposed at one end of the second cylinder (5) extending into the first cylinder (5), the second annular plate being located between the first annular plate and the top end face of the rotor.

3. The liquid spraying device for a ship exhaust gas scrubber according to claim 1, characterized in that, An air inlet pipe (6) is fixedly installed on the side wall of the air scrubber body (10), and an air outlet pipe (7) is fixedly installed on the top of the air scrubber body (10). The air inlet end of the air outlet pipe (7) is connected to the packing (3).

4. A liquid spraying device for a ship exhaust gas scrubber according to claim 1, characterized in that, The bottom of the air scrubber body (10) is fixedly provided with a liquid outlet pipe (9), and a valve is fixedly provided on the liquid outlet pipe (9).

5. A liquid spraying device for a ship exhaust gas scrubber according to claim 1, characterized in that, The rotor includes a base plate and a cover plate (2). The base plate and the cover plate (2) are fixedly connected by a support rod. The packing (3) is fixedly disposed between the base plate and the cover plate (2). The through hole (1) is opened on the cover plate (2), and multiple sets of through holes (1) are evenly opened.

6. A liquid spraying device for a ship exhaust gas scrubber according to claim 5, characterized in that, A sleeve is provided between the bottom plate and the cover plate (2). The sleeve has mesh openings on its side wall, and the inner wall of the filler (3) abuts against the outer wall of the sleeve. The second spray hole (801) is located inside the sleeve.

7. A liquid spraying device for a ship exhaust gas scrubber according to claim 2, characterized in that, The bottom of the first cylinder (5) and the top of the rotor are provided with a first sealing gasket, the top of the second cylinder (501) and the top of the inner part of the air scrubber body (10) are provided with a second sealing gasket, and the first cylinder (5) is detachably connected to the top of the rotor by a first bolt, and the second cylinder (501) is detachably connected to the top of the inner part of the air scrubber body (10) by a second bolt.