Knife plate type crushing roller
By designing a blade-type crushing roller with staggered blade assemblies and wear-resistant alloy crushing heads, the problems of low screening efficiency and poor wear resistance of existing crushing rollers are solved, achieving high-efficiency screening and crushing, extending equipment life and simplifying the maintenance process.
Patent Information
- Application Number
- CN202422915030.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing crushing rollers cannot perform multi-stage screening and crushing, resulting in low overall screening efficiency, poor wear resistance, and easy wear and inconvenience in replacement after prolonged use.
Design a blade-type crushing roller, which adopts multiple sets of blade assemblies arranged in an alternating manner, and sets an alloy crushing head and a secondary crushing block at the end of the crushing blade, which are fixed by locking bolts. The alloy crushing head has a circular arc structure to improve wear resistance, and the secondary crushing block can be disassembled to improve the crushing effect.
It achieves multi-stage screening and crushing, improves crushing efficiency, extends service life, and facilitates independent replacement of auxiliary crushing blocks, making operation more convenient.
Smart Images

Figure CN223530480U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of crushing roller technology, and specifically relates to a blade-type crushing roller. Background Technology
[0002] Excavator crushing and screening buckets are mainly used in soil remediation projects. They have functions such as screening, crushing, and mixing. They are low-cost, flexible and convenient to use, and are a highly efficient tool for soil remediation. The crushing roller is the core component of the crushing and screening bucket. It uses a transmission structure to synchronously rotate the crushing rollers and screen and crush sand and stones in the soil.
[0003] Current crushing rollers cannot perform multi-stage screening and crushing of sand and stones during the crushing and screening process, resulting in low overall crushing and screening efficiency. At the same time, their overall wear resistance is poor, and they are prone to wear after long-term use, requiring complete replacement, which is inconvenient. Therefore, we propose a blade-type crushing roller. Utility Model Content
[0004] The purpose of this utility model is to provide a blade-type crushing roller to solve the problems mentioned in the background art. When using the current crushing roller, it is unable to perform multi-stage screening and crushing of sand and stones, resulting in low overall crushing and screening efficiency. At the same time, its overall wear resistance is poor, and it is easy to wear out after long-term use, requiring complete replacement, which is inconvenient.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a blade-type crushing roller, including a main roller, wherein multiple sets of blade crushing mechanisms are arranged on the main roller;
[0006] The blade crushing mechanism includes a mounting sleeve that is fitted onto the main roller. Multiple sets of blade assemblies are arranged alternately on the mounting sleeve, and the blade assemblies are arranged at a fixed angle between each other.
[0007] Preferably, the mounting sleeve is provided with a locking bolt, one end of which is connected to the main roller.
[0008] The locking bolts allow for quick and easy fixing of the mounting sleeve to the main roller.
[0009] Preferably, the blade assemblies are arranged at a 40° angle between each other, which enables the blade assemblies to be arranged in an orderly manner.
[0010] Preferably, the blade assembly includes a crushing blade, which is disposed on the mounting sleeve, and an alloy crushing head is disposed at the end of the crushing blade.
[0011] By incorporating an alloy crushing head, the wear resistance of the crushing blade tip can be improved.
[0012] Preferably, the end of the alloy crushing head has a circular arc structure.
[0013] The arc-shaped structure ensures the smoothness of its ends, enabling rapid screening of sand and stones and improving screening efficiency.
[0014] Preferably, auxiliary crushing blocks are provided on both sides of the alloy crushing head, and the auxiliary crushing blocks are detachably mounted on the alloy crushing head.
[0015] By setting up secondary crushing blocks, the crushing blades can perform multi-stage crushing of sand and rocks during rotation, thereby improving the crushing effect.
[0016] Preferably, a threaded positioning sleeve is provided on one side surface of the auxiliary crushing block, and the threaded positioning sleeve is connected to the positioning groove.
[0017] By using bolt positioning sleeves, the secondary crushing blocks can be quickly positioned on the alloy wear-resistant head during installation.
[0018] Preferably, a threaded hole is provided at the bottom of the positioning groove, and a fixing bolt is provided inside the threaded positioning sleeve, the fixing bolt being connected to the threaded hole.
[0019] The auxiliary crushing block can be locked and fixed to the alloy crushing head by the setting of fixing bolts, and the auxiliary crushing block can be easily replaced.
[0020] Preferably, the end of the fixing bolt is disposed in the countersunk groove, and the countersunk groove is disposed on one side surface of the auxiliary crushing block.
[0021] By using countersunk holes, the fixing bolts can be installed in a concealed manner, preventing them from being damaged or loosened.
[0022] Compared with the prior art, the beneficial effects of this utility model are:
[0023] (1) This utility model uses multiple sets of blade assemblies arranged in an alternating manner. When the main roller rotates, it drives multiple sets of blade assemblies to rotate synchronously. Multiple sets of blade assemblies can sequentially screen and crush sand and stones, greatly improving crushing efficiency.
[0024] (2) This utility model has strong overall wear resistance, which extends its service life. At the same time, it can independently disassemble and assemble the auxiliary crushing blocks, making it easy to replace them independently and making it more convenient to operate. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0026] Figure 2 This is a schematic diagram of the overall structure of the blade crushing mechanism in this utility model;
[0027] Figure 3 This is a schematic diagram of the right-side structure of the blade crushing mechanism in this utility model;
[0028] Figure 4 This is a schematic diagram of the overall structure of the blade assembly in this utility model;
[0029] Figure 5 This is a schematic diagram of the right-side cross-sectional structure of the blade assembly of this utility model;
[0030] Figure 6 for Figure 5 Enlarged structural diagram at point A;
[0031] In the diagram: 1. Blade crushing mechanism; 2. Main roller; 11. Mounting sleeve; 12. Blade assembly; 13. Locking bolt; 121. Alloy crushing head; 122. Secondary crushing block; 123. Countersunk groove; 124. Threaded positioning sleeve; 125. Positioning groove; 126. Fixing bolt; 127. Threaded hole; 128. Crushing blade. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] First Embodiment
[0034] Please see Figures 1-3 This utility model provides a technical solution: a blade-type crushing roller, including a main roller 2, on which multiple sets of blade crushing mechanisms 1 are arranged;
[0035] The blade crushing mechanism 1 includes a mounting sleeve 11, which is fitted onto the main roller 2. Nine sets of blade assemblies 12 are arranged alternately on the mounting sleeve 11, with each pair of blade assemblies 12 arranged at a 40° angle. Locking bolts 13 are provided on the mounting sleeve 11, with one end of the locking bolts 13 connected to the main roller 2. The locking bolts 13 enable the mounting sleeve 11 to be quickly fixed to the main roller 2.
[0036] First, the mounting sleeve 11 is fitted onto the main roller 2. Then, the mounting sleeve 11 is fixed onto the main roller 2 by the locking bolt 13. Multiple sets of blade crushing mechanisms 1 are then fixed onto the main roller 2 in sequence. When the crushing and screening bucket is working, the main roller 2 is driven to rotate by the drive mechanism. The main roller 2 simultaneously drives multiple sets of blade crushing mechanisms 1 to rotate synchronously. The mounting sleeve 11 simultaneously drives 9 sets of blade assemblies 12 to rotate. Since the blade assemblies 12 are at a 40° angle to each other, each set of blade assemblies 12 can continuously screen and crush sand and stones when rotating in sequence.
[0037] Second Embodiment
[0038] Please see Figure 4 The blade assembly 12 includes a crushing blade 128, which is mounted on the mounting sleeve 11. An alloy crushing head 121 is provided at the end of the crushing blade 128. The main roller 2 drives the mounting sleeve 11 to rotate, which in turn drives the crushing blade 128 to rotate. The rotation of the crushing blade 128 drives the alloy crushing head 121 to rotate. The alloy crushing head 121 improves the wear resistance of the end of the crushing blade 128 and enhances the crushing effect of sand and stones. The end of the alloy crushing head 121 has a rounded structure, which ensures the smoothness of the end and enables rapid screening of sand and stones, thereby improving screening efficiency.
[0039] Third Embodiment
[0040] Please see Figures 4-6 The alloy crushing head 121 is provided with auxiliary crushing blocks 122 on both sides. The auxiliary crushing blocks 122 are detachably mounted on the alloy crushing head 121. When the crushing blade 128 rotates, the crushing blade 128 drives the alloy crushing head 121 to rotate, and the alloy crushing head 121 drives the auxiliary crushing blocks 122 to rotate. When the auxiliary crushing blocks 122 rotate, they can perform multi-stage crushing of sand and stones, improving the crushing effect. Specifically, the auxiliary crushing blocks 122 and the alloy crushing head 121 are both made of the same alloy material, which ensures the mechanical strength of the auxiliary crushing blocks 122.
[0041] Fourth embodiment
[0042] Please see Figures 4-6 A threaded positioning sleeve 124 is provided on one side surface of the auxiliary crushing block 122. The threaded positioning sleeve 124 is connected to the positioning groove 125. When the auxiliary crushing block 122 is installed, the threaded positioning sleeve 124 on the auxiliary crushing block 122 is inserted into the positioning groove 125, which can quickly position the auxiliary crushing block 122 on the alloy wear-resistant head.
[0043] Specifically, a threaded hole 127 is provided at the bottom of the positioning groove 125, and a fixing bolt 126 is provided in the threaded positioning sleeve 124. The fixing bolt 126 is connected to the threaded hole 127, which can lock and fix the secondary crushing block 122 to the alloy crushing head 121, and at the same time facilitate the replacement of the secondary crushing block 122.
[0044] After the threaded positioning sleeve 124 on the secondary crushing block 122 is inserted into the positioning groove 125, the fixing bolt 126 is installed in the threaded positioning sleeve 124. The fixing bolt 126 is rotated, and the fixing bolt 126 rotates and moves in the threaded positioning sleeve 124, so that the fixing bolt 126 is connected to the threaded hole 127, thus fixing the secondary crushing block 122. When the secondary crushing block 122 is worn or damaged, the fixing bolt 126 can be separated from the secondary crushing block 122, and the secondary crushing block 122 can be disassembled and replaced.
[0045] Furthermore, the end of the fixing bolt 126 is set in the countersunk groove 123, which is set on one side surface of the auxiliary crushing block 122.
[0046] By using countersunk holes, the fixing bolt 126 can be installed in a concealed manner, preventing damage or loosening.
[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A blade-type crushing roller, characterized in that: Includes a main roller (2), on which multiple sets of blade crushing mechanisms (1) are provided; The blade crushing mechanism (1) includes an installation sleeve (11), which is sleeved on the main roller (2). Multiple sets of blade assemblies (12) are arranged alternately on the installation sleeve (11), and the blade assemblies (12) are arranged at a fixed angle between each other.
2. The blade-type crushing roller according to claim 1, characterized in that: The mounting sleeve (11) is provided with a locking bolt (13), one end of which is connected to the main roller (2).
3. The blade-type crushing roller according to claim 1, characterized in that: The blade assembly (12) is arranged at a 40° angle between each other.
4. A blade-type crushing roller according to claim 1 or 3, characterized in that: The blade assembly (12) includes a crushing blade (128), which is disposed on the mounting sleeve (11), and an alloy crushing head (121) is disposed at the end of the crushing blade (128).
5. A blade-type crushing roller according to claim 4, characterized in that: The end of the alloy crusher head (121) has a circular arc structure.
6. A blade-type crushing roller according to claim 5, characterized in that: The alloy crushing head (121) is provided with auxiliary crushing blocks (122) on both sides, and the auxiliary crushing blocks (122) can be detachably installed on the alloy crushing head (121).
7. A blade-type crushing roller according to claim 6, characterized in that: A threaded positioning sleeve (124) is provided on one side surface of the auxiliary crushing block (122), and the threaded positioning sleeve (124) is connected to the positioning groove (125).
8. A blade-type crushing roller according to claim 7, characterized in that: The bottom of the positioning groove (125) is also provided with a threaded hole (127), and a fixing bolt (126) is provided in the threaded positioning sleeve (124). The fixing bolt (126) is connected to the threaded hole (127).
9. A blade-type crushing roller according to claim 8, characterized in that: The end of the fixing bolt (126) is set in the countersunk groove (123), which is set on one side surface of the auxiliary crushing block (122).