Ground mat flattening device

Abstract

The utility model relates to the field of ground mat leveling devices, in particular to a ground mat leveling device. The leveling device aims at solving the technical problems that in the prior art, a device is large in occupied space, high in operation difficulty and not ideal in ironing effect. A floor mat leveling device comprises a hanging frame, a guide roller, a centering assembly, a control assembly, an ironing plate and a water spraying assembly. The vertical structure is adopted, the occupied space of the device can be greatly reduced, in the operation process, the upper end and the lower end of the ground mat are stably clamped through the guide rollers with elastic structures, meanwhile, the two sides of the ground mat are limited by adjusting the centering assemblies on the two sides of the suspension frame, the ground mat cannot deviate in the moving process, and the service life of the ground mat is prolonged. According to the floor mat flattening device, floor mats of different sizes and types can be positioned, the control assembly drives the floor mat flattening device to move up and down in a reciprocating mode, firstly, the water spraying assembly evenly sprays water stored in the floor mat to the floor mats, then the ironing plate evenly irons the floor mats in a large area, heating is even, and the quality of the floor mats is good.

Description

Technical Field

[0001] This utility model relates to the field of floor mat leveling devices, and in particular to a floor mat leveling device. Background Technology

[0002] A floor mat leveling device is a specialized piece of equipment used in floor mat production. It is used for ironing floor mats to ensure that they are clean, neat, and aesthetically pleasing after production.

[0003] However, currently, ironing is generally done by machine or by hand. Machine ironing requires a large space for installation and use, which may cause some inconvenience for places with limited space. Manual ironing is complicated to operate and requires ironing workers to have certain skills and experience. For some novices or untrained operators, it may take more time and effort to iron the floor mats. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a floor mat leveling device, which aims to solve the technical problems of large footprint, high operation difficulty and unsatisfactory ironing effect of the existing technology.

[0005] The technical solution of this utility model is as follows: a floor mat leveling device, including a suspension frame, guide rollers, a centering component, a control component, an ironing board, and a water spraying component; guide rollers for positioning the floor mat and ensuring smooth movement of the floor mat when it is pulled are installed at both the upper and lower ends of the inner side of the suspension frame; centering components for positioning floor mats of different sizes and types are installed at both the upper and lower ends of the inner side of the suspension frame; a control component for controlling the up and down movement of the leveling device is provided at the right end of the suspension frame; an ironing board is linked to the front end of the control component; and a water spraying component is linked to the rear end of the control component.

[0006] Preferably, the floor mat is placed into the hanging frame from the top and passes through the bottom of the hanging frame. The top and bottom ends of the floor mat are stably held by guide rollers with elastic structures. The operator adjusts the centering components on both sides of the hanging frame to restrict the sides of the floor mat, preventing it from shifting during movement. This method can position floor mats of different sizes and types. The operator activates the control component, which drives the floor mat leveling device to move back and forth up and down. First, the water spray component evenly sprays the water stored inside onto the floor mat. The water spray component has a membrane separation structure that treats the water into softened water. The nanofiltration membrane (NF) and reverse osmosis membrane (RO) in the water can intercept calcium and magnesium ions, thereby reducing the hardness of the water and preventing scale residue from remaining on the floor mat. Then, the ironing board evenly irons the floor mat over a large area, ensuring even heating and a high-quality finished floor mat.

[0007] Preferably, each guide roller is provided with an elastic sleeve at the end near the suspension frame, and the upper and lower ends of the floor mat are stably clamped by the guide roller with an elastic structure.

[0008] Preferably, the central component includes a sliding groove, an adjusting structure, a clamping roller, and a slider; adjusting structures are installed on both the left and right ends of the inner side of the suspension frame; the clamping ends of the adjusting structures are all connected to the clamping rollers by bearings; sliders are fixedly connected to both the front and rear ends of the clamping rollers; sliding grooves are opened on both the front and rear ends of the suspension frame; the sliding grooves and sliders are slidably connected; by adjusting the adjusting structures on both sides, the adjusting structures drive the clamping rollers to move synchronously inward or outward; the operator can accurately position the mat at the sliding groove position through the slider at the front end; the clamping rollers restrict the two sides of the mat so that it will not shift when moving, and can position mats of different sizes and types.

[0009] Preferably, the control components include a linear drive structure, a track, a mounting plate, and a limiting sliding structure; both the front and rear moving blocks of the linear drive structure are fixedly connected to the mounting plate with an "L" shape; under the constraint of the track and the limiting sliding structure, the linear drive structure drives the two mounting plates with floor mat leveling devices installed on them to move up and down reciprocally.

[0010] Preferably, a long strip track is provided on the outer side of the mounting plate; a limit sliding structure is provided at the end of the mounting plate away from the linear drive structure.

[0011] Preferably, the water spray assembly includes a water inlet chamber, a water storage chamber, a nozzle assembly, a first filter membrane, a second filter membrane, and an inspection port; a water storage chamber is provided at the lower end of the water inlet chamber; both the water inlet chamber and the water storage chamber are made of transparent material; water is poured into the water inlet chamber, and after the clean water passes through the first filter membrane and the second filter membrane for separation treatment, it becomes softened water and is stored in the water storage chamber; the inspection port can be opened later to clean and replace the first filter membrane and the second filter membrane.

[0012] Preferably, the front end of the water storage tank is equipped with a nozzle assembly for evenly spraying the treated softened water onto the floor mat; a first filter membrane and a second filter membrane are respectively installed inside the water inlet tank; an inspection port is opened at the rear end of the water inlet tank; a sealing cap is plugged inside the inspection port; the nozzle assembly evenly sprays the treated softened water onto the floor mat, so that it is very flat after ironing.

[0013] The beneficial effects of this utility model are:

[0014] Compared to traditional large-scale leveling devices, this invention adopts a vertical structure, which greatly reduces the space occupied by the device. During operation, the upper and lower ends of the floor mat are stably clamped by guide rollers with elastic structures. At the same time, the sides of the floor mat are restricted by adjusting the centering components on both sides of the suspension frame, so that it will not shift during movement. Different sizes and types of floor mats can be positioned. The control component drives the floor mat leveling device to move up and down reciprocally. First, the water spray component sprays the water stored inside evenly onto the floor mat. Then, the ironing board evenly irons the floor mat over a large area, resulting in even heating and high-quality floor mats. The water spray component has a membrane separation structure that treats the water into softened water. The nanofiltration membrane (NF) and reverse osmosis membrane (RO) can intercept calcium and magnesium ions, thereby reducing the hardness of the water and preventing scale residue on the floor mat. This design is simple to operate, has a short ironing time, and greatly improves the production efficiency of floor mats. It is especially suitable for processing large batches and large areas of floor mats. Attached Figure Description

[0015] Figure 1 The diagram shown is a three-dimensional structural schematic of the leveling device of this utility model;

[0016] Figure 2 The diagram shown is another three-dimensional structural schematic of the leveling device of this utility model;

[0017] Figure 3 The diagram shown is a partial enlarged view of the upper part of the leveling device of this utility model;

[0018] Figure 4 The diagram shown is a three-dimensional structural schematic of the water spray component of the leveling device of this utility model.

[0019] Explanation of reference numerals in the attached drawings: 1. Suspension frame; 2. Guide roller; 3. Centering component; 301. Sliding groove; 302. Adjustment structure; 303. Clamping roller; 304. Slider; 4. Control component; 401. Linear drive structure; 402. Track; 403. Mounting plate; 404. Limiting sliding structure; 5. Ironing board; 6. Water spray assembly; 601. Water inlet; 602. Water storage tank; 603. Sprayer assembly; 604. First filter membrane; 605. Second filter membrane; 606. Inspection port. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please see Figure 1-2This utility model provides an embodiment: a floor mat leveling device, including a suspension frame 1, guide rollers 2, a centering component 3, a control component 4, an ironing board 5, and a water spraying component 6; guide rollers 2 are installed at both the upper and lower ends of the inner side of the suspension frame 1 for positioning the floor mat and ensuring smooth movement of the floor mat when it is pulled; centering components 3 for positioning floor mats of different sizes and types are installed at both the upper and lower ends of the inner side of the suspension frame 1; a control component 4 for controlling the up and down movement of the leveling device is provided at the right end of the suspension frame 1; the ironing board 5 is linked to the front end of the control component 4; the water spraying component 6 is linked to the rear end of the control component 4; elastic sleeves are provided at the end of the guide rollers 2 near the suspension frame 1; the upper and lower ends of the floor mat are stably clamped by the guide rollers 2 with elastic structures.

[0022] Please see Figure 3 In this embodiment, the centering component 3 includes a sliding groove 301, an adjusting structure 302, a clamping roller 303, and a slider 304; adjusting structures 302 are installed on both the left and right ends of the inner side of the suspension frame 1; the clamping ends of the adjusting structures 302 are each bearing-connected to the clamping roller 303; sliders 304 are fixedly connected to both the front and rear ends of the clamping roller 303; sliding grooves 301 are opened on both the front and rear ends of the suspension frame 1; the sliding grooves 301 and the sliders 304 are slidably connected; by adjusting the adjusting structures 302 on both sides, the adjusting structures 302 drive the clamping roller 303 to move synchronously inward or outward, and the operator can accurately position the clamping roller 303 at the sliding groove 301 using the slider 304 at the front end. 03. The two sides of the floor mat are restricted to prevent it from shifting during movement. Different sizes and types of floor mats can be positioned. The control component 4 includes a linear drive structure 401, a track 402, a mounting plate 403, and a limiting sliding structure 404. The moving blocks at both ends of the linear drive structure 401 are fixedly connected to the mounting plate 403 with an "L" shape. Under the restriction of the track 402 and the limiting sliding structure 404, the linear drive structure 401 drives the two mounting plates 403, which are equipped with floor mat leveling devices, to move up and down reciprocally. A long strip track 402 is provided on the outside of the mounting plate 403. A limiting sliding structure 404 is provided at the end of the mounting plate 403 away from the linear drive structure 401.

[0023] Please see Figure 4In this embodiment, the water spray assembly 6 includes a water inlet chamber 601, a water storage chamber 602, a nozzle assembly 603, a first filter membrane 604, a second filter membrane 605, and an inspection port 606. The water storage chamber 602 is located at the lower end of the water inlet chamber 601. Both the water inlet chamber 601 and the water storage chamber 602 are made of transparent material. Water is poured into the water inlet chamber 601, and after passing through the first filter membrane 604 and the second filter membrane 605, the clean water is treated to become softened water and stored in the water storage chamber 602, which can be opened for maintenance later. The nozzle 606 is used to clean and replace the first filter membrane 604 and the second filter membrane 605. The front end of the water storage tank 602 is equipped with a nozzle assembly 603 for evenly spraying the treated softened water onto the floor mat. The first filter membrane 604 and the second filter membrane 605 are respectively installed inside the water inlet tank 601. An inspection port 606 is opened at the rear end of the water inlet tank 601. The inspection port 606 is sealed with a sealing cap. The nozzle assembly 603 evenly sprays the treated softened water onto the floor mat, so that it is very flat after ironing.

[0024] During operation, the floor mat is placed into the suspension frame 1 from the top and passes through the bottom of the suspension frame 1. The top and bottom ends of the floor mat are stably held by the guide rollers 2 with elastic structure. The operator adjusts the centering components 3 on both sides of the suspension frame 1, and the adjustment structure 302 drives the clamping rollers 303 to move inward or outward synchronously. The operator can accurately position the floor mat at the sliding groove 301 using the slider 304 at the front end. The clamping rollers 303 restrict the two sides of the floor mat so that it will not deviate when moving. This method can position floor mats of different sizes and types.

[0025] When the staff starts the control component 4, the linear drive structure 401, under the constraint of the track 402 and the limiting sliding structure 404, drives the two mounting plates 403 equipped with the floor mat leveling device to move up and down reciprocally. The floor mat leveling device also moves up and down reciprocally.

[0026] First, the nozzle group 603 of the water spray assembly 6 draws out the water stored inside and sprays it evenly onto the floor mat.

[0027] The water spray assembly 6 is equipped with a membrane separation structure. Water is poured into the inlet chamber 601, and after passing through the first filter membrane 604 and the second filter membrane 605, the clean water becomes softened water and is stored in the water storage chamber 602. The nanofiltration membrane NF and the reverse osmosis membrane RO can intercept calcium and magnesium ions, thereby reducing the hardness of the water and preventing scale residue from remaining on the floor mat. Later, the inspection port 606 can be opened to clean and replace the first filter membrane 604 and the second filter membrane 605.

[0028] Then, the ironing board 5 evenly irons the floor mat over a large area, ensuring even heating and resulting in a high-quality floor mat.

[0029] Through the above steps, the guide rollers 2 with elastic structure stably clamp the upper and lower ends of the floor mat. At the same time, by adjusting the centering components 3 on both sides of the suspension frame 1, the two sides of the floor mat are restricted to prevent it from shifting during movement. Different sizes and types of floor mats can be positioned. The control component 4 drives the floor mat leveling device to move up and down reciprocally. First, the water spray component 6 sprays the water stored inside evenly onto the floor mat. Then, the ironing board 5 evenly irons the floor mat over a large area, resulting in even heating and high-quality floor mats. The water spray component 6 has a membrane separation structure that treats the water into softened water. The nanofiltration membrane (NF) and reverse osmosis membrane (RO) can intercept calcium and magnesium ions, thereby reducing the hardness of the water and preventing scale residue from remaining on the floor mat. This design is simple to operate, has a short ironing time, and greatly improves the production efficiency of floor mats. It is especially suitable for processing large batches and large areas of floor mats.

[0030] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A floor mat leveling device, comprising a suspension frame (1); characterized in that: It also includes guide rollers (2), centering components (3), control components (4), ironing boards (5), and water spraying components (6); guide rollers (2) are installed at both the upper and lower ends of the inner side of the suspension frame (1) to position the floor mat and ensure smooth movement of the floor mat when it is pulled; centering components (3) for positioning floor mats of different sizes and types are installed at both the upper and lower ends of the inner side of the suspension frame (1); a control component (4) for controlling the up and down movement of the leveling equipment is provided at the right end of the suspension frame (1); the ironing board (5) is linked to the front end of the control component (4); and the water spraying component (6) is linked to the rear end of the control component (4).

2. The floor mat leveling device according to claim 1, characterized in that: Each guide roller (2) is equipped with an elastic sleeve at the end near the suspension frame (1).

3. The floor mat leveling device according to claim 1, characterized in that: The centering component (3) includes a sliding groove (301), an adjustment structure (302), a clamping roller (303), and a slider (304); the left and right ends of the inner side of the suspension frame (1) are equipped with adjustment structures (302); the clamping ends of the adjustment structures (302) are all connected to the clamping rollers (303) by bearings; the front and rear ends of the clamping rollers (303) are all fixedly connected to sliders (304); the front and rear ends of the suspension frame (1) are provided with sliding grooves (301); the sliding grooves (301) and the sliders (304) are slidably connected.

4. The floor mat leveling device according to claim 1, characterized in that: The control component (4) includes a linear drive structure (401), a track (402), a mounting plate (403), and a limiting sliding structure (404); the moving blocks at both ends of the linear drive structure (401) are fixedly connected to the mounting plate (403) of the "L" shaped structure.

5. A floor mat leveling device according to claim 4, characterized in that: The mounting plate (403) has a long strip track (402) on its outer side; a limit sliding structure (404) is provided at the end of the mounting plate (403) away from the linear drive structure (401).

6. The floor mat leveling device according to claim 1, characterized in that: The water spray assembly (6) includes an inlet chamber (601), a water storage chamber (602), a nozzle assembly (603), a first filter membrane (604), a second filter membrane (605), and an inspection port (606); a water storage chamber (602) is provided at the lower end of the inlet chamber (601); both the inlet chamber (601) and the water storage chamber (602) are made of transparent material.

7. A floor mat leveling device according to claim 6, characterized in that: The front end of the water storage tank (602) is equipped with a nozzle assembly (603) for uniformly spraying the treated softened water onto the floor mat; the inner side of the water inlet tank (601) is respectively equipped with a first filter membrane (604) and a second filter membrane (605); the rear end of the water inlet tank (601) is provided with an inspection port (606); the inner side of the inspection port (606) is plugged with a sealing cap.

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