Anti-abrasion device for cleaning lead frame
By designing a wear-resistant device for wire guide frame cleaning, and combining a swing hinge frame with a spray mechanism, the problems of wear and cleanliness during the wire guide frame cleaning process are solved, achieving a highly efficient and thorough cleaning effect.
Patent Information
- Application Number
- CN202422989412.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing wire guide frame cleaning processes are prone to abrasion due to vibration and friction, and the cleaning is not thorough enough, resulting in product scrap.
A device for cleaning and preventing abrasion of wire guide frames was designed. It consists of a support frame, a water tank, a cleaning basket, a swing hinge frame, and a swing mechanism. The vertical interval cleaning of the wire guide frames is achieved by the alternating swing of the swing hinge frame and the reciprocating movement of the spray head, which avoids abrasion and improves cleanliness.
It effectively prevents abrasion between conductor frames, ensures a thorough cleaning process, and improves cleaning effect and product quality.
Smart Images
Figure CN223530957U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of semiconductor manufacturing technology, and in particular to a device for cleaning and preventing abrasion of lead frames. Background Technology
[0002] During leadframe manufacturing, dust and other contaminants can accumulate on the surface due to exposure to the environment. Additionally, during semiconductor manufacturing, contamination can occur on the leadframe surface and the solder pads on the crystal, leading to issues such as spot soldering failure and ball detachment in the W / B process. Therefore, leadframes need to be cleaned.
[0003] Existing cleaning methods typically involve horizontally stacking entire strings of products in a cleaning basket. The products are in contact with each other without any gaps or partitions. During the cleaning process, vibration and friction can easily cause surface and coating damage, resulting in a certain percentage of products being scrapped. Furthermore, the horizontally stacked wire racks do not achieve a thorough cleaning. Utility Model Content
[0004] The present invention aims to provide a device for cleaning and preventing abrasion of conductor frames, so as to overcome the shortcomings of the prior art.
[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is: a wire frame cleaning and anti-wear device, including a support, a water tank, a cleaning basket, a swing hinge frame, and a swing mechanism. The top surface of the support is provided with a water tank, the cleaning basket is movably connected to the water tank, and the swing hinge frame is installed inside the cleaning basket for placing vertically arranged wire frames at intervals. The swing mechanism includes two swing components installed on the top surface of the support. The two swing components are respectively installed on both sides of the water tank and are diagonally arranged, and the two swing components can drive the swing hinge frame to swing alternately towards each other.
[0006] Furthermore, in the aforementioned wire rack cleaning and anti-abrasion device, hooks are provided on both sides of the upper end of the water tank, and handles are provided on both sides of the cleaning basket. When the cleaning basket is placed into the water tank, the handles are engaged with the hooks.
[0007] Furthermore, in the aforementioned wire frame cleaning and anti-abrasion device, the inner side of the swing hinge frame is provided with multiple sets of evenly arranged inserts, and each set of inserts contains a wire frame.
[0008] Furthermore, in the aforementioned wire frame cleaning and anti-abrasion device, the swing hinge frame includes a drive vertical plate, a connecting vertical plate, and a connecting rod. There are two drive vertical plates, each corresponding to a swing component. There are multiple connecting vertical plates, evenly arranged in a direction away from the drive vertical plate. The drive vertical plate is hinged to adjacent connecting vertical plates and to adjacent connecting vertical plates via connecting rods. The drive vertical plate and the connecting vertical plate near the side wall of the cleaning basket are each provided with a sliding column in the middle. The side wall of the cleaning basket is provided with a sliding plate corresponding to the sliding column. The sliding plate is provided with a sliding groove, and the sliding column is inserted into the sliding groove and slidably connected to the sliding groove.
[0009] Furthermore, in the aforementioned wire frame cleaning and anti-abrasion device, the bottom of the cleaning basket is provided with multiple drainage holes, and the front and rear sides are provided with slots corresponding to the drive vertical plate or the connecting vertical plate. The lower ends of the drive vertical plate and the connecting vertical plate are inserted into the slots, and the lower end of the connecting vertical plate located between the drive vertical plate and the connecting vertical plate near the side wall of the cleaning basket is provided with a supporting cylinder, which abuts against the bottom surface of the cleaning basket.
[0010] Furthermore, in the aforementioned wire frame cleaning and anti-wear device, the swing assembly includes a mounting base, a cylinder, an elbow fixing block, and a push block. The mounting base is fixed on the top surface of the bracket, the cylinder is located on the top surface of the mounting base, and its output end is provided with an elbow fixing block. The upper end of the push block is connected to the elbow fixing block, and the lower end is provided with a push guide wheel.
[0011] Furthermore, the aforementioned wire frame cleaning and anti-abrasion device also includes a spray mechanism located on the rear side of the water tank. The spray mechanism includes a second mounting base, a second cylinder, and a spray head. The second mounting base is fixed on the top surface of the bracket, and the second cylinder is located on the top surface of the second mounting base. Its output end is equipped with a spray head, which can drive the spray head to move back and forth to clean the wire frame.
[0012] Furthermore, the aforementioned wire frame cleaning and anti-wear device also includes a filter water tank located at the lower end of the support frame. The bottom of the water tank is provided with a drain pipe, which is connected to the filter water tank. The filter water tank is equipped with a filter device.
[0013] Furthermore, in the aforementioned wire frame cleaning and anti-wear device, a motor is also provided on the top of the filter water tank, and the filtered cleaning liquid is connected to the liquid inlet on the top of the spray head through the motor and water pipe.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the wire guide frame of this utility model is set vertically at intervals in the cleaning basket, which can effectively separate and prevent abrasion. During cleaning, the spray head moves back and forth to spray and clean, and the swing hinge frame that holds the guide frame swings alternately towards each other to ensure thorough cleaning and improve the cleaning effect. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of the wire frame cleaning and anti-abrasion device of this utility model;
[0017] Figure 2 This is a partial structural diagram of the wire frame cleaning and anti-abrasion device of this utility model. Figure 1 ;
[0018] Figure 3 This is a partial structural diagram of the wire frame cleaning and anti-abrasion device of this utility model. Figure 2 ;
[0019] Figure 4 for Figure 3 Front view;
[0020] In the picture: 1. Bracket; 2. Water tank; 21. Hook;
[0021] 3. Cleaning basket; 31. Handle; 32. Drain hole; 33. Slot;
[0022] 4. Swing hinge frame; 41. Insert block; 42. Drive vertical plate; 43. Connecting vertical plate; 44. Linkage rod; 45. Sliding column; 46. Slide plate; 47. Supporting cylinder;
[0023] 5. Swinging mechanism; 51. Mounting base one; 52. Cylinder one; 53. Toggle joint fixing block; 54. Push block; 55. Push guide wheel;
[0024] 6. Spraying mechanism; 61. Mounting base two; 62. Cylinder two; 63. Spray head; 631. Liquid inlet;
[0025] 7. Water filter tank; 8. Motor. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1
[0028] like Figure 1-4 As shown, a wire guide frame cleaning and anti-abrasion device includes a support 1, a water tank 2, a cleaning basket 3, a swing hinge frame 4, and a swing mechanism 5. The support 1 has a water tank 2 on its top surface, and the cleaning basket 3 is movably connected to the water tank 2. The bottom of the cleaning basket 3 has multiple drainage holes 32. The swing hinge frame 4 is located inside the cleaning basket 3 and is used to place vertically arranged wire guide frames at intervals. The swing mechanism 5 includes two swing components located on the top surface of the support 1. The two swing components are located on both sides of the water tank 2 and are diagonally arranged. The two swing components can drive the swing hinge frame 4 to swing alternately towards each other.
[0029] Among them, such as Figure 2-4 As shown, the inner side of the swing hinge frame 4 is provided with multiple sets of evenly arranged inserts 41, and a wire frame is inserted into each set of inserts 41. By using multiple sets of inserts 41, the wire frames are arranged vertically at intervals, which prevents the wire frames from abrading each other and facilitates cleaning and removal of debris from the surface of the wire frames.
[0030] like Figure 2-4 As shown, the swing hinge frame includes a drive vertical plate 42, a connecting vertical plate 43, and a connecting rod 44. There are two drive vertical plates 42, which are arranged one-to-one with the swing assembly. There are multiple connecting vertical plates 43, which are evenly arranged in a direction away from the drive vertical plate 42. The drive vertical plate 42 and the adjacent connecting vertical plate 43, as well as the adjacent connecting vertical plates 43, are hinged by the connecting rod 44. The drive vertical plate 42 and the connecting vertical plate 43 near the side wall of the washing basket 3 are both provided with a sliding post 45 in the middle. The side wall of the washing basket 3 is provided with a sliding plate 46 corresponding to the sliding post 45. The sliding plate 46 is provided with a sliding groove, and the sliding post 45 is inserted into the sliding groove and slidably connected to the sliding groove. In addition, the front and rear sides of the cleaning basket 3 are provided with slots 33 corresponding to the drive vertical plate 42 or the connecting vertical plate 43. The lower ends of the drive vertical plate 42 and the connecting vertical plate 43 are inserted into the slots 33. The width of the slots 33 is greater than the width of the drive vertical plate 42 and the connecting vertical plate 43. The swaying angle of the swing hinge frame 4 is limited by the slots 33. The lower end of the connecting vertical plate 43 located between the drive vertical plate 42 and the connecting vertical plate 43 near the side wall of the cleaning basket 3 is provided with a support cylinder 47. The support cylinder 47 abuts against the bottom surface of the cleaning basket 3. The middle part of the swing hinge frame 4 is supported by the support cylinder 47, which provides better stability.
[0031] In addition, such as Figure 1-4As shown, the rocking assembly includes a mounting base 51, a cylinder 52, a toggle fixing block 53, and a push block 54. The mounting base 51 is fixed on the top surface of the bracket 1. The cylinder 52 is located on the top surface of the mounting base 51, and its output end is provided with the toggle fixing block 53. The upper end of the push block 54 is connected to the toggle fixing block 53, and the lower end is provided with a push guide wheel 55. During operation, cylinder 51 of one of the swing components activates to drive the guide wheel 55 to move. The guide wheel 55 pushes the drive part at the top of the drive vertical plate 42 to move, thereby causing the drive vertical plate 42 to rotate around the sliding column 45. The sliding column 45 slides synchronously in the sliding groove of the slide plate 46, thereby driving the connecting vertical plate 43, which is hinged by the connecting rod 44, to swing synchronously. Each set of insert blocks 41 of the wire guide frame is set on the vertical plates (drive vertical plate 42 or connecting vertical plate 43) arranged in opposite directions, and swings synchronously. Then, cylinder 51 of this swing component resets, and the other swing component is activated to drive the swing hinge frame 4 to swing in the opposite direction, realizing alternating opposite swings, which can improve the cleaning effect, ensure thorough cleaning, and reduce costs and increase efficiency for the company.
[0032] Example 2
[0033] Based on the structure of Example 1, such as Figure 2 , 3 As shown, hooks 21 are provided on both sides of the upper end of the water tank 2, and handles 31 are provided on both sides of the cleaning basket 3. When the cleaning basket 3 is placed in the water tank 2, the handles 31 are engaged with the hooks 21. The handles 31 can not only be used to easily lift the cleaning basket 3, but also be used to directly position the cleaning basket 3 in the water tank 2. The structure is simple and the operation is convenient.
[0034] like Figure 1-3 As shown, the above-mentioned wire frame cleaning and anti-wear device also includes a spray mechanism 6 located on the rear side of the water tank 2. The spray mechanism 6 includes a second mounting base 61, a second cylinder 62, and a spray head 63. The second mounting base 61 is fixed on the top surface of the bracket 1. The second cylinder 62 is located on the top surface of the second mounting base 61, and its output end is provided with a spray head 63, which can drive the spray head 63 to reciprocate to clean the wire frame and improve the cleaning quality.
[0035] In addition, such as Figure 1 , 2 As shown, the aforementioned wire frame cleaning and anti-wear device also includes a filter water tank 7 located at the lower end of the support 1. A drain pipe (not shown) is located at the bottom of the water tank 2, and the drain pipe is connected to the filter water tank 7. The filter water tank 7 contains a filter device to filter the cleaning liquid discharged from the water tank. A motor 8 is also located at the top of the filter water tank 7, and the filtered cleaning liquid is connected to the inlet 631 at the top of the spray head 63 via the motor 8 and a water pipe. The connection between the filter water tank 7, the water tank 2, and the spray head 63 enables the recycling of the cleaning liquid, saving costs.
[0036] The working principle of the wire frame cleaning and anti-wear device of this utility model is as follows: When working, press the start button to turn on the power. The cylinder 51 of the left swing component is started, pushing the drive part at the top of the drive plate 42. The swing hinge frame 4 will swing at an angle. Then the cylinder 61 is started and pushed out. The spray head 63 sprays cleaning liquid from above to clean the product. The cylinder 61 pushes the spray head back and forth several times to spray cleaning in the front and back direction. Then the cylinder 51 of the right swing component is started, pushing the swing hinge frame 4 to swing in the opposite direction at an angle. The spray head 63 continues to spray back and forth until the product is clean. Open the valve at the bottom of the water tank 2 to let the cleaning liquid in the water tank 2 flow to the filter water tank 7. The liquid is filtered clean before reuse.
[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0038] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A device for cleaning and preventing abrasion on conductor frames, characterized in that: The device includes a support frame, a water tank, a cleaning basket, a swing hinge frame, and a swing mechanism. The top surface of the support frame is provided with a water tank, and the cleaning basket is movably connected to the water tank. The swing hinge frame is installed inside the cleaning basket and is used to place vertically arranged wire frames at intervals. The swing mechanism includes two swing components installed on the top surface of the support frame. The two swing components are respectively located on both sides of the water tank and are arranged diagonally. The two swing components can drive the swing hinge frame to swing alternately towards each other.
2. The wire frame cleaning and anti-abrasion device according to claim 1, characterized in that: The water tank is provided with hooks on both sides of the upper end, and the cleaning basket is provided with handles on both sides. When the cleaning basket is placed into the water tank, the handles are engaged with the hooks.
3. The wire frame cleaning and anti-abrasion device according to claim 1, characterized in that: The inner side of the swing hinge frame is provided with multiple sets of evenly arranged inserts, and each set of inserts contains a wire frame.
4. The wire frame cleaning and anti-abrasion device according to claim 3, characterized in that: The swing hinge frame includes a drive vertical plate, a connecting vertical plate, and a connecting rod. There are two drive vertical plates, each corresponding to a swing component. There are multiple connecting vertical plates, evenly arranged in a direction away from the drive vertical plate. The drive vertical plate is hinged to adjacent connecting vertical plates and to adjacent connecting vertical plates via connecting rods. The drive vertical plate and the connecting vertical plate near the side wall of the washing basket are each provided with a sliding post in the middle. The side wall of the washing basket is provided with a sliding plate corresponding to the sliding post. The sliding plate is provided with a sliding groove, and the sliding post is inserted into the sliding groove and slidably connected to the sliding groove.
5. The wire frame cleaning and anti-abrasion device according to claim 4, characterized in that: The bottom of the cleaning basket is provided with multiple drainage holes, and the front and rear sides are provided with slots corresponding to the drive vertical plate or the connecting vertical plate. The lower ends of the drive vertical plate and the connecting vertical plate are inserted into the slots, and the lower end of the connecting vertical plate located between the drive vertical plate and the connecting vertical plate near the side wall of the cleaning basket is provided with a supporting cylinder, which abuts against the bottom surface of the cleaning basket.
6. The wire frame cleaning and anti-abrasion device according to claim 1 or 5, characterized in that: The swing assembly includes a mounting base, a cylinder, a toggle block, and a push block. The mounting base is fixed to the top surface of the bracket. The cylinder is located on the top surface of the mounting base and has a toggle block at its output end. The upper end of the push block is connected to the toggle block, and the lower end is provided with a push guide wheel.
7. The wire frame cleaning and anti-abrasion device according to claim 1, characterized in that: It also includes a spraying mechanism located at the rear of the water tank. The spraying mechanism includes a second mounting base, a second cylinder, and a spray head. The second mounting base is fixed to the top surface of the bracket, and the second cylinder is located on the top surface of the second mounting base. Its output end is equipped with a spray head, which can drive the spray head to move back and forth to clean the guide frame.
8. The wire frame cleaning and anti-abrasion device according to claim 7, characterized in that: It also includes a filter water tank located at the lower end of the support frame. The bottom of the water tank is provided with a drain pipe, which is connected to the filter water tank. The filter water tank is equipped with a filter device.
9. The wire frame cleaning and anti-abrasion device according to claim 8, characterized in that: The filter tank is also equipped with a motor on top, and the filtered cleaning solution is connected to the inlet on top of the spray head through the motor and water pipe.