Machining equipment for cast iron castings

Abstract

The utility model discloses cast iron casting machining equipment which comprises a cleaning assembly, the cleaning assembly comprises a workbench, a cleaning pool is arranged on the outer wall of the top of the workbench, a driving motor is arranged on the outer wall of one side of the cleaning pool, one side of the driving motor is connected with a transmission shaft, one end of the transmission shaft is rotationally connected into the cleaning pool, and blades are installed at one end of the transmission shaft. Two sets of ultrasonic oscillation heads are arranged on the inner wall of the bottom of the cleaning pool, two sets of heating pipes are installed on the inner wall of one side of the cleaning pool, each heating pipe is provided with a sealed waterproof shell, a partition plate is installed on the inner wall of the cleaning pool, a plurality of sets of open holes are formed in the partition plate, and a draining assembly used for draining water is arranged on one side of the workbench and comprises a supporting frame. The supporting frame is fixed to the outer wall of the top of the workbench, a speed regulating motor is arranged on the outer wall of the bottom of the supporting frame, a fixing shaft is connected to the top of the speed regulating motor, one end of the fixing shaft rotatably penetrates through the supporting frame, a draining frame is installed at the end of the fixing shaft, and a partition plate is arranged on the inner wall of the draining frame.

Description

Technical Field

[0001] This utility model relates to the field of cast iron casting processing technology, and in particular to processing equipment for cast iron castings. Background Technology

[0002] High-chromium cast iron is a highly valued anti-wear material due to its superior performance. It boasts significantly higher wear resistance than alloy steel and much higher toughness and strength than ordinary white cast iron. Furthermore, it exhibits good high-temperature resistance and corrosion resistance. Coupled with its convenient production and moderate cost, it is hailed as one of the best anti-abrasive materials available today. After molding, it requires grinding to remove burrs and excess material from its surface. After grinding, some stains and debris may remain in the crevices, which need to be cleaned to avoid affecting subsequent processing.

[0003] A search revealed Chinese patent application number 202322423959.3, which discloses an adjustable metal casting processing device. The device includes a mounting base, a worktable fixed to the top of the mounting base, an adjustable positioning device on the top of the worktable, a maintenance and replacement device on the top of the worktable, a placement seat fixed to the bottom of the mounting base, and a mounting frame on the top of the worktable. This adjustable metal casting processing device has the following shortcomings: It lacks a cleaning device during use. After processing, some debris and impurities may remain in the gaps of the casting, and oil stains and other dirt may remain on its surface. The absence of a cleaning device will cause these stains and impurities to remain, affecting subsequent processing. Furthermore, the remaining impurities will affect the quality of the product after it is sold. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a processing equipment for cast iron castings.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A processing equipment for cast iron castings includes a cleaning assembly. The cleaning assembly includes a workbench, a cleaning tank on the top outer wall of the workbench, a drive motor on one side of the cleaning tank, a transmission shaft connected to one side of the drive motor, one end of the transmission shaft being rotatably connected to the cleaning tank, and a paddle installed on one end of the transmission shaft. Two sets of ultrasonic vibration heads are installed on the bottom inner wall of the cleaning tank, two sets of heating tubes are installed on one side of the cleaning tank, and the heating tubes are equipped with sealed waterproof shells. A partition is installed on the inner wall of the cleaning tank, and the partition has multiple sets of openings. A draining assembly for draining water is provided on one side of the workbench.

[0007] As a further embodiment of this utility model: the draining component includes a support frame, the support frame is fixed to the top outer wall of the workbench, a speed-regulating motor is provided on the bottom outer wall of the support frame, a fixed shaft is connected to the top of the speed-regulating motor, one end of the fixed shaft is rotatably inserted through the support frame, a drain rack is installed at the end of the fixed shaft, and a partition is provided on the inner wall of the drain rack.

[0008] As a further embodiment of this utility model: a rotary motor is fixedly installed on the top outer wall of the workbench by bolts, a rotary shaft is connected to the top of the rotary motor, a fixed frame is installed at the top of the rotary shaft, an adjusting motor is installed on one side of the outer wall of the fixed frame, an installation shaft is connected to one side of the adjusting motor, one end of the installation shaft is rotatably installed through the fixed frame, an adjusting frame is installed at one end of the installation shaft, and a placement platform is installed at one end of the adjusting frame.

[0009] As a further improvement of this utility model: the bottom outer wall of the workbench is fixed with support legs by bolts, and the bottom of the support legs is provided with rubber pads.

[0010] As a further improvement of this utility model: multiple sets of suction cups are installed on the top of the placement platform, and multiple sets of vacuum pumps are fixed to the bottom outer wall of the placement platform by bolts, with each set of vacuum pumps connected to a corresponding set of suction cups.

[0011] As a further improvement of this utility model: a drain outlet is connected to one side of the cleaning pool, and a sealing plug is provided on one side of the drain outlet.

[0012] As a further improvement of this utility model: a lamp holder is fixed to the outer wall of the top of the workbench by bolts, and a lighting lamp is installed on one side of the lamp holder.

[0013] As a further improvement of this utility model: a control panel is fixed to one side of the outer wall of the workbench by bolts, and a protective film is attached to the outer wall of the control panel.

[0014] The beneficial effects of this utility model are as follows:

[0015] Water or cleaning fluid can be added to the cleaning tank. The polished high-chromium castings are placed in the cleaning tank, and the liquid in the tank is heated by heating pipes. The heated liquid can dissolve the oil and other stains attached to the high-chromium castings. By controlling the rotation of the paddles to drive the liquid flow, the heating is more even while removing oil stains. The ultrasonic oscillator head can be activated to drive the liquid to oscillate and efficiently clean the impurities and debris in the gaps of the high-chromium castings. This results in a comprehensive and thorough cleaning of the high-chromium castings, preventing impurities and stains from remaining and affecting subsequent processing and sales.

[0016] After the high-chromium casting is placed in the drain rack, the drain rack is rotated by a speed-regulating motor. The rotation causes the residual water stains on the high-chromium casting to be thrown out through the filter holes at the bottom of the drain rack, thus quickly draining the water stains and completing the drying of the high-chromium casting.

[0017] When the high-chromium casting is placed on the placement table, its bottom contacts the suction cup. The air in the suction cup is discharged by a vacuum pump so that it can hold the high-chromium casting in place and fix it, which facilitates grinding and avoids displacement during processing. Attached Figure Description

[0018] Figure 1 This is a structural schematic diagram from the main perspective of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the fixing part of this utility model.

[0020] Figure 3 This is a top view of the structure of this utility model.

[0021] Figure 4 This is a schematic diagram of the cleaning part of this utility model.

[0022] In the diagram: 1-Workbench, 2-Support leg, 3-Foot pad, 4-Drive motor, 5-Washing tank, 6-Drain outlet, 7-Control panel, 8-Lighting, 9-Fixed frame, 10-Adjusting motor, 11-Vacuum pump, 12-Suction cup, 13-Adjusting frame, 14-Mounting shaft, 15-Placement platform, 16-Rotating motor, 17-Protective plate, 18-Drain rack, 19-Rotating shaft, 20-Support frame, 21-Speed-regulating motor, 22-Ultrasonic oscillator head, 23-Drive shaft, 24-Paddle, 25-Fixed shaft, 26-Heating tube. Detailed Implementation

[0023] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model. Example 1

[0025] Equipment for processing cast iron castings, such as Figure 1-4As shown, the system includes a cleaning assembly, which includes a workbench 1. A cleaning tank 5 is bolted to the top outer wall of the workbench 1. A drive motor 4 is bolted to one side outer wall of the cleaning tank 5. A drive shaft 23 is connected to one side of the drive motor 4. One end of the drive shaft 23 is rotatably connected to the cleaning tank 5. A paddle 24 is installed at one end of the drive shaft 23. Two sets of ultrasonic vibration heads 22 are bolted to the bottom inner wall of the cleaning tank 5. Two sets of heating tubes 26 are installed on one side inner wall of the cleaning tank 5. The heating tubes 26 are equipped with sealed waterproof shells. A partition 17 is installed on the inner wall of the cleaning tank 5. The partition 17 has multiple openings. A draining assembly for draining water is provided on one side of the workbench 1.

[0026] During use, water or cleaning fluid can be added to the cleaning tank 5. After adding, the polished high-chromium casting is placed into the cleaning tank 5. The added water or cleaning fluid can be heated by starting the heating tube 26. The drive motor 4 controls the rotation of the transmission shaft 23 and the blade 24 to drive the liquid flow in the cleaning tank 5, making the heating more uniform. At the same time, the heated liquid flow dissolves and removes oil stains and other dirt on the high-chromium casting. The ultrasonic oscillator head 22 can be started to make the liquid oscillate. The oscillation of the liquid can efficiently clean the impurities and debris in the gaps of the high-chromium casting, thereby thoroughly cleaning the high-chromium casting and avoiding the residue of impurities and stains that will affect subsequent processing and sales.

[0027] The drain assembly includes a support frame 20, which is fixed to the top outer wall of the workbench 1 by bolts. A speed-regulating motor 21 is fixed to the bottom outer wall of the support frame 20 by bolts. A fixed shaft 25 is connected to the top of the speed-regulating motor 21. One end of the fixed shaft 25 is rotatably inserted through the support frame 20. A drain rack 18 is installed at the end of the fixed shaft 25. A partition is provided on the inner wall of the drain rack 18.

[0028] In use, the drain rack 18 is equipped with multiple sets of filter holes arranged in sequence. The space of the drain rack 18 can be divided by a partition, and it can be divided into multiple spaces. Multiple sets of cleaned high-chromium castings can be placed in multiple spaces at the same time for draining. The fixed shaft 25 and the drain rack 18 can be rotated by the speed-regulating motor 21 to quickly complete the draining of the high-chromium castings. The residual water stains attached to them are thrown out by the filter holes at the bottom of the drain rack 18 through its rotation, thereby quickly draining the water stains and completing the drying of the high-chromium castings.

[0029] To facilitate the adjustment of the casting during grinding, such as Figure 1 , 2As shown in Figure 4, a rotary motor 16 is fixedly installed on the top outer wall of the workbench 1 by bolts. A rotary shaft 19 is connected to the top of the rotary motor 16. A fixed frame 9 is installed at the top of the rotary shaft 19. An adjusting motor 10 is installed on one side of the outer wall of the fixed frame 9. An installation shaft 14 is connected to one side of the adjusting motor 10. One end of the installation shaft 14 is rotatably inserted through the fixed frame 9. An adjusting frame 13 is installed at one end of the installation shaft 14. A placement platform 15 is installed at one end of the adjusting frame 13.

[0030] In use, the high-chromium casting can be placed on the placement table 15. After placement, the angle of the placement table 15 can be adjusted by controlling the rotation of the mounting shaft 14 and the adjustment frame 13 through the adjustment motor 10, thereby adjusting the angle of the high-chromium casting. The direction of the casting can be adjusted by controlling the rotation of the rotating shaft 19 through the rotating motor 16. The adjustment facilitates the grinding of the high-chromium casting after connecting to the grinding equipment, and makes grinding more convenient.

[0031] To support the device, such as Figure 1 As shown, the bottom outer wall of the workbench 1 is fixed with support legs 2 by bolts, and the bottom of the support legs 2 is provided with rubber foot pads 3.

[0032] During use, the support legs 2 and foot pads 3 work together to support the device and maintain its stability. The rubber foot pads 3 increase the friction when in contact with the ground, thus preventing unnecessary sliding displacement of the device.

[0033] To fix components, such as Figure 2 , 4 As shown, multiple sets of suction cups 12 are installed on the top of the placement platform 15, and multiple sets of vacuum pumps 11 are fixed to the bottom outer wall of the placement platform 15 by bolts. Each set of vacuum pumps 11 is connected to a corresponding set of suction cups 12.

[0034] When in use, after the high-chromium casting is placed on the placement table 15, its bottom contacts the suction cup 12. The air in the suction cup 12 is discharged by the vacuum pump 11 so that it can hold the high-chromium casting for positioning and fixation, thereby facilitating grinding and avoiding displacement during processing.

[0035] To facilitate water changes, such as Figure 1 As shown, a drain outlet 6 is connected to one side of the cleaning pool 5, and a sealing plug is provided on one side of the drain outlet 6.

[0036] During use, the drain outlet 6 can be sealed with a sealing plug. After cleaning, the sealing plug can be removed to drain the wastewater through the drain outlet 6 for convenient water replacement, making water replacement more convenient.

[0037] To observe the finished casting, such as Figure 1As shown, a lamp holder is fixed to the top outer wall of the workbench 1 by bolts, and a lighting lamp 8 is installed on one side of the lamp holder.

[0038] When in use, samples can be taken from the cleaned high-chromium castings. The samples are placed on the workbench 1, and the lighting lamp 8 can be turned on to provide illumination for observation of the castings and to check for any defects. Example 2

[0039] For ease of control, refer to Figure 1 The processing equipment for cast iron castings, in this embodiment, the following improvements are made compared to embodiment 1: a control panel 7 is fixedly installed on one side of the outer wall of the workbench 1 by bolts, and a protective film is attached to the outer wall of the control panel 7.

[0040] During use, the control panel 7 is connected to various components of the device via wiring. The device can be easily operated through the control panel 7, and the protective film can prevent scratches on the control panel 7 during use.

[0041] The above description is only a preferred embodiment of the present utility model. For parts that do not require creative effort in circuit control, signal control and transmission, please refer to the prior art. However, the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A processing equipment for cast iron castings, including a cleaning assembly, characterized in that, The cleaning assembly includes a workbench (1), a cleaning tank (5) is provided on the top outer wall of the workbench (1), a drive motor (4) is provided on one side outer wall of the cleaning tank (5), a drive shaft (23) is connected to one side of the drive motor (4), one end of the drive shaft (23) is rotatably connected to the cleaning tank (5), a paddle (24) is installed on one end of the drive shaft (23), two sets of ultrasonic vibration heads (22) are provided on the bottom inner wall of the cleaning tank (5), two sets of heating tubes (26) are installed on one side inner wall of the cleaning tank (5), the heating tubes (26) are provided with a sealed waterproof shell, a partition (17) is installed on the inner wall of the cleaning tank (5), the partition (17) has multiple sets of openings, and a draining assembly for draining water is provided on one side of the workbench (1).

2. The processing equipment for cast iron castings according to claim 1, characterized in that, The drain assembly includes a support frame (20), which is fixed to the top outer wall of the workbench (1). A speed-regulating motor (21) is provided on the bottom outer wall of the support frame (20). A fixed shaft (25) is connected to the top of the speed-regulating motor (21). One end of the fixed shaft (25) is rotatably inserted through the support frame (20). A drain rack (18) is installed at the end of the fixed shaft (25). A partition is provided on the inner wall of the drain rack (18).

3. The processing equipment for cast iron castings according to claim 1, characterized in that, A rotary motor (16) is fixed to the top outer wall of the workbench (1) by bolts. A rotary shaft (19) is connected to the top of the rotary motor (16). A fixed frame (9) is installed at the top of the rotary shaft (19). An adjusting motor (10) is installed on one side of the outer wall of the fixed frame (9). An installation shaft (14) is connected to one side of the adjusting motor (10). One end of the installation shaft (14) can rotatably pass through the fixed frame (9). An adjusting frame (13) is installed at one end of the installation shaft (14). A placement platform (15) is installed at one end of the adjusting frame (13).

4. The processing equipment for cast iron castings according to claim 1, characterized in that, The bottom outer wall of the workbench (1) is fixed with support legs (2) by bolts, and the bottom of the support legs (2) is provided with rubber foot pads (3).

5. The processing equipment for cast iron castings according to claim 3, characterized in that, The top of the placement platform (15) is equipped with multiple sets of suction cups (12), and the bottom outer wall of the placement platform (15) is fixed with multiple sets of vacuum pumps (11) by bolts. Each set of vacuum pumps (11) is connected to a corresponding set of suction cups (12).

6. The processing equipment for cast iron castings according to claim 1, characterized in that, The cleaning pool (5) is connected to a drain outlet (6) on one side, and a sealing plug is provided on one side of the drain outlet (6).

7. The processing equipment for cast iron castings according to claim 1, characterized in that, The workbench (1) has a lamp holder fixed to the top outer wall by bolts, and a lighting lamp (8) is installed on one side of the lamp holder.

8. The processing equipment for cast iron castings according to claim 1, characterized in that, The workbench (1) has a control panel (7) fixed to one side of its outer wall by bolts, and the outer wall of the control panel (7) is covered with a protective film.

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