Automatic aluminum skimming cleaning device

Abstract

The utility model discloses an automatic aluminum skimming cleaning device which comprises a main body frame, an air storage tank and an electric cabinet are arranged on the main body frame, a control module and a plurality of electromagnetic valves are arranged in the electric cabinet, and the electromagnetic valves are electrically connected with the control module. The air storage tank is communicated with the electromagnetic valve, a plurality of pipe coiling devices are arranged on the side face of the air storage tank, and pipelines in the pipe coiling devices are communicated with the electromagnetic valve; a linear module used for horizontally moving is further arranged on the main body frame, the linear module comprises a sliding block capable of horizontally moving, a mounting plate fixedly connected with the sliding block is arranged on the sliding block, a plurality of air knife assemblies arranged side by side are arranged on the mounting plate, and the air knife assemblies are communicated with a pipeline in the pipe coiling device. The air knife assemblies with different heights are controlled by the electromagnetic valves on the main body frame to exhaust air, and the air knife assemblies are driven by the linear modules to horizontally move, so that chips of products with various sizes can be quickly blown, the universality is good, and the chip removal efficiency is high.

Description

Technical Field

[0001] This utility model belongs to the technical field of chip blowing devices, specifically relating to an automatic aluminum chip cleaning device. Background Technology

[0002] Aluminum products often have a lot of aluminum shavings on their surface after processing, which requires a dust blowing tool to remove them. Existing patent document CN116511978A discloses a pipe dust blowing device. This device uses a drive mechanism to rotate a tilting frame, thereby removing shavings from the product surface on an inclined carriage. However, because the rotating frame blows air out through a connecting hole, and the connecting hole can only rotate relative to the inclined carriage while the carriage remains fixed, the blowing range is limited. Furthermore, for larger products that cannot be placed in the inclined carriage, the existing device cannot effectively remove surface shavings, resulting in poor versatility. Therefore, an automatic aluminum shavings cleaning device is needed to overcome these difficulties. Summary of the Invention

[0003] This invention addresses the problems existing in the prior art by designing an automatic aluminum chip cleaning device. This invention controls the air output of air knife components at different heights through a solenoid valve on the main frame, and drives the air knife components to move horizontally through a linear module, thereby quickly blowing away chips from products of various sizes. It has good versatility and high chip removal efficiency.

[0004] The objective of this invention is achieved through the following technical solution: an automatic aluminum shavings cleaning device, comprising a main frame, an air tank and an electrical control box on the main frame, a control module and several solenoid valves inside the electrical control box, the solenoid valves and the control module being electrically connected; the air tank and the solenoid valves being interconnected, several hose reels being provided on the side of the air tank, the pipes inside the hose reels being connected to the solenoid valves; the main frame is also provided with a linear module for horizontal movement, the linear module including a horizontally movable slider, a mounting plate fixedly connected to the slider, and several air knife assemblies arranged side by side on the mounting plate, the air knife assemblies being connected to the pipes inside the hose reels.

[0005] Preferably, the gas storage tank is equipped with a protective shell, and a pusher fixedly connected to it is provided on the main frame, extending out from inside the protective shell. A control switch is provided on the protective shell, and the control switch is electrically connected to a control module. The control switch sends an electrical signal to the control module, allowing the control module to control the on / off state of each solenoid valve. The solenoid valves are connected to the piping inside the hose reel; the piping inside the hose reel is connected to the air knife assembly. When any air knife assembly needs airflow, it can be precisely controlled via a solenoid valve, providing good versatility.

[0006] Preferably, the bottom of the main frame is equipped with caster wheels, which are symmetrically located at the corners of the main frame. The caster wheels facilitate the overall movement of the main frame, allowing operators to perform chip removal operations in different areas.

[0007] Preferably, the solenoid valve connects to both the hose reel and the air tank, with each solenoid valve corresponding to a specific hose reel. The solenoid valve controls the opening and closing of the hose reel. Each solenoid valve can control the opening and closing of the corresponding hose reel's internal piping, allowing for convenient control of air output from any air knife assembly. Air can be precisely supplied according to the area requiring chip removal, resulting in good chip removal efficiency and versatility. Furthermore, during chip removal, it is not necessary to activate all air knife assemblies, significantly reducing energy consumption.

[0008] Preferably, the linear module further includes a track housing, a drive motor, and a lead screw; the track housing is fixedly mounted on the main frame, and the lead screw is rotatably connected to the track housing; the drive motor is fixedly mounted at the end of the track housing, and the drive motor drives the lead screw to rotate; the slider is slidably connected to the track housing, and the slider is sleeved on the outside of the lead screw; the lead screw and the slider mesh with each other, and the slider moves along the track housing when the drive motor drives the lead screw to rotate. The drive motor drives the lead screw to rotate, and when the lead screw rotates, the slider moves axially relative to the track housing, which facilitates the air knife assembly to approach or move away from the product requiring chip removal, providing good maneuverability.

[0009] Preferably, the linear module is installed facing away from the gas tank, and the end of the main frame facing the linear module is provided with a front protective plate. By providing the front protective plate, the gas tank is better protected.

[0010] Preferably, the slider is provided with a mounting plate fixedly connected to it, and the mounting plate is vertically arranged; the mounting plate is provided with a plurality of air knife assemblies arranged side by side, the air knife assembly includes an air knife body, the air knife body is provided with symmetrically arranged air nozzles, the mounting plate is provided with a slot for placing the air nozzles, and the air nozzles are disposed in the slots; the outer contour of the air nozzles is adapted to the outer contour of the slots.

[0011] Preferably, the air outlet is oriented horizontally, and each air knife assembly is connected to the tubing inside the tube reel.

[0012] The air tank is connected to the hose reel via a solenoid valve, so that when the hose reel is activated, the air knife body can emit air from the air outlet. The air outlet is set in a slot, which limits the air outlet and prevents it from shifting, making the air output more accurate and reliable.

[0013] Compared with the prior art, this utility model has the following advantages: 1. The main frame can be easily moved, facilitating chip removal operations in different areas; 2. Each air knife assembly is connected to each solenoid valve, so that the solenoid valve can accurately control the air output of the air knife assembly; the air knife assemblies are arranged side by side, and the linear module can drive the air knife assembly to move horizontally, so that it can remove chips from products of different sizes, and has better versatility; 3. During the chip removal process, for the product that needs chip removal, the corresponding air knife assembly is opened by the solenoid valve, and the remaining air knife assemblies are in the closed state, which greatly reduces energy consumption. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model;

[0015] Figure 2 This is a perspective view of the present invention from another angle;

[0016] Figure 3 This is a diagram of the internal structure of the present invention;

[0017] Figure 4 A 3D view of the linear module;

[0018] Figure 5 A 3D view of the mounting plate;

[0019] Figure 6 This is a 3D view of the air knife assembly;

[0020] The diagram shows the following components: 1. Main frame; 2. Air tank; 3. Electrical control box; 31. Control module; 32. Solenoid valve; 4. Hose reel; 5. Linear module; 51. Slider; 52. Track housing; 53. Drive motor; 54. Lead screw; 6. Mounting plate; 61. Slot; 7. Air knife assembly; 71. Air knife body; 72. Air outlet; 8. Protective housing; 9. Push handle; 10. Caster wheel assembly; 11. Front protective plate; 12. Control switch. Detailed Implementation

[0021] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings:

[0022] like Figures 1 to 6As shown, this embodiment discloses an automatic aluminum shavings cleaning device, including a main frame 1, an air tank 2 and an electrical control box 3 on the main frame 1, a control module 31 and several solenoid valves 32 inside the electrical control box 3, the solenoid valves 32 and the control module 31 being electrically connected; the air tank 2 and the solenoid valves 32 are interconnected, several hose reels 4 are provided on the side of the air tank 2, the pipes inside the hose reels 4 are connected to the solenoid valves 32; the main frame 1 is also provided with a linear module 5 for horizontal movement, the linear module 5 including a slider 51 that can move horizontally, a mounting plate 6 fixedly connected to the slider 51, several air knife assemblies 7 arranged side by side on the mounting plate 6, the air knife assemblies 7 being connected to the pipes inside the hose reels 4.

[0023] The gas storage tank 2 is surrounded by a protective shell 8. A push handle 9, fixedly connected to the protective shell 8, extends through the protective shell 8. A control switch 12 is mounted on the protective shell 8, electrically connected to a control module 31. A caster wheel assembly 10 is symmetrically located at the corners of the main frame 1 at its bottom. A solenoid valve 32 connects both the hose reel 4 and the gas storage tank 2, with each solenoid valve corresponding to one of the hose reels 4. The solenoid valve 32 controls the opening or closing of the hose reel 4.

[0024] The linear module 5 further includes a track housing 52, a drive motor 53, and a lead screw 54. The track housing 52 is fixedly mounted on the main frame 1, and the lead screw 54 is rotatably connected to the track housing 52. The drive motor 53 is fixedly mounted at the end of the track housing 52, and the drive motor 53 drives the lead screw 54 to rotate. The slider 51 is slidably connected to the track housing 52, and the slider 51 is sleeved on the outside of the lead screw 54. The lead screw 54 and the slider 51 mesh with each other, and when the drive motor 53 drives the lead screw 54 to rotate, the slider 51 moves along the track housing 52. The linear module 5 is installed facing away from the gas storage tank 2, and the end of the main frame 1 facing the linear module 5 is provided with a front protective plate 11. The slider 51 is provided with a mounting plate 6 fixedly connected to it, and the mounting plate 6 is vertically arranged. The mounting plate 6 is provided with several air knife assemblies 7 arranged side-by-side. Each air knife assembly 7 includes an air knife body 71, and the air knife body 71 is provided with symmetrically arranged air nozzles 72. The mounting plate 6 is provided with a slot 61 for placing the air nozzles 72, and the air nozzles 72 are disposed within the slot 61. The outer contour of the air nozzles 72 is adapted to the outer contour of the slot 61. The air nozzles 72 are oriented horizontally, and each air knife assembly 7 is connected to a pipe within the tube reel 4.

[0025] The specific operation process of this embodiment is as follows: The control switch 12 sends an electrical signal to the control module 31, allowing the control module 31 to control the on / off state of each solenoid valve 32. The solenoid valve 32 is connected to the piping inside the hose reel 4; the piping inside the hose reel 4 is connected to the air knife assembly 7. Any air knife assembly 7 can be precisely controlled via the solenoid valve 32 when air needs to be supplied, providing good versatility. The pusher 9 pushes the main frame 1 close to the product requiring chip removal, and then the linear module 5 drives the mounting plate 6 to move horizontally, allowing the air knife assembly 7 to approach the product. The actual dimensions of the product are observed, and the solenoid valve 32 opens the corresponding height of the air knife assembly 7, enabling precise chip removal. After chip removal, the linear module 5 controls the air knife assembly 7 to retract to its default initial position.

[0026] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. An automatic aluminum shavings cleaning device, comprising a main frame (1), characterized in that, The main frame (1) is provided with a gas storage tank (2) and an electrical control box (3). The electrical control box (3) is provided with a control module (31) and several solenoid valves (32). The solenoid valves (32) and the control module (31) are electrically connected. The gas storage tank (2) and the solenoid valves (32) are interconnected. Several hose reels (4) are provided on the side of the gas storage tank (2). The pipes in the hose reels (4) are connected to the solenoid valves (32). The main frame (1) is also provided with a linear module (5) for horizontal movement. The linear module (5) includes a slider (51) that can move horizontally. The slider (51) is provided with a mounting plate (6) that is fixedly connected to it. Several air knife assemblies (7) are arranged side by side on the mounting plate (6). The air knife assemblies (7) are connected to the pipes in the hose reels (4).

2. The automatic aluminum shavings cleaning device according to claim 1, characterized in that, The gas storage tank (2) is provided with a protective shell (8), and the main frame (1) is provided with a pusher (9) fixedly connected to it. The pusher (9) extends out from the protective shell (8). The protective shell (8) is provided with a control switch (12), which is electrically connected to the control module (31).

3. The automatic aluminum shavings cleaning device according to claim 2, characterized in that, The bottom of the main frame (1) is provided with a caster wheel assembly (10), which is symmetrically located at the corners of the main frame (1).

4. The automatic aluminum shavings cleaning device according to claim 1, characterized in that, The solenoid valve (32) connects the hose reel (4) and the gas tank (2) simultaneously. The solenoid valve (32) corresponds one-to-one with the hose reel (4). The solenoid valve (32) is used to control the opening or closing of the hose reel (4).

5. The automatic aluminum shavings cleaning device according to claim 1, characterized in that, The linear module (5) also includes a track housing (52), a drive motor (53), and a lead screw (54); the track housing (52) is fixedly installed on the main frame (1), and the lead screw (54) is rotatably connected to the track housing (52); the drive motor (53) is fixedly installed at the end of the track housing (52), and the drive motor (53) drives the lead screw (54) to rotate; the slider (51) is slidably connected to the track housing (52), and the slider (51) is sleeved on the outside of the lead screw (54); the lead screw (54) and the slider (51) mesh with each other, and when the drive motor (53) drives the lead screw (54) to rotate, the slider (51) moves along the track housing (52).

6. The automatic aluminum shavings cleaning device according to claim 5, characterized in that, The linear module (5) is installed with its back to the gas storage tank (2), and the main frame (1) is provided with a front protective plate (11) at the end facing the linear module (5).

7. The automatic aluminum shavings cleaning device according to claim 5, characterized in that, The slider (51) is provided with a mounting plate (6) fixedly connected to it, and the mounting plate (6) is vertically arranged; the mounting plate (6) is provided with a plurality of air knife assemblies (7) arranged side by side, the air knife assembly (7) includes an air knife body (71), the air knife body (71) is provided with symmetrically arranged air nozzles (72), the mounting plate (6) is provided with a slot (61) for placing the air nozzles (72), and the air nozzles (72) are arranged in the slots (61); the outer contour of the air nozzles (72) is adapted to the outer contour of the slots (61).

8. The automatic aluminum shavings cleaning device according to claim 7, characterized in that, The air outlet (72) is oriented horizontally, and each air knife assembly (7) is connected to the pipeline inside the tube reel (4).

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